HEIDENHAIN LIP 6000 Dplus User manual

www.heidenhain.de
www.heidenhain.de OPTODUR
[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
AK 603
ID xxxxxxx-xx
SN xx xxx xxx xx
Mounting Instructions
LIP 6000 Dplus
English (en)
02/2022

Contents
Contents
1 Basic information..........................................................................................................................5
2 Safety........................................................................................................................................... 8
3 Items supplied and accessories....................................................................................................9
4 Mounting.....................................................................................................................................12
5 Adjustment and diagnosis.......................................................................................................... 19
6 Removal......................................................................................................................................31
2HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022

Contents
1 Basic information..........................................................................................................................5
1.1 Validity of the documentation............................................................................................................ 5
1.2 Target groups of the Mounting Instructions.......................................................................................5
1.3 Notes on reading the documentation................................................................................................. 5
1.4 Notes in this documentation.............................................................................................................. 6
1.5 Units and tolerances.......................................................................................................................... 7
1.6 Symbols and fonts used for marking text.......................................................................................... 7
2 Safety........................................................................................................................................... 8
2.1 Personnel qualification.......................................................................................................................8
2.2 General safety precautions.................................................................................................................8
3 Items supplied and accessories....................................................................................................9
3.1 Items supplied....................................................................................................................................9
3.1.1 Items supplied with the linear scale............................................................................................................... 9
3.1.2 Items supplied with the scanning head......................................................................................................... 9
3.2 Mounting accessories...................................................................................................................... 10
3.3 For mounting the linear scale...........................................................................................................10
3.4 Accessories for fixed-point bond..................................................................................................... 11
4 Mounting.....................................................................................................................................12
4.1 Prerequisites and notes................................................................................................................... 12
4.2 Mounting the linear scale.................................................................................................................12
4.2.1 Notes on mounting the linear scale............................................................................................................. 12
4.2.2 Gluing the linear scale..................................................................................................................................... 14
4.2.3 Fastening the fixed-point element................................................................................................................ 14
4.3 Mounting the scanning head............................................................................................................ 16
4.3.1 Notes on mounting the scanning head....................................................................................................... 16
4.3.2 Mounting the scanning head......................................................................................................................... 16
4.4 Final steps........................................................................................................................................18
4.4.1 Resistance measurement............................................................................................................................... 18
HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022 3

Contents
5 Adjustment and diagnosis.......................................................................................................... 19
5.1 Starting the ATS software................................................................................................................19
5.2 Adjusting the encoder...................................................................................................................... 22
5.3 Checking the mounting.................................................................................................................... 27
5.4 Activating/Deactivating the function display.................................................................................... 28
5.5 Exiting the ATS software..................................................................................................................29
6 Removal......................................................................................................................................31
6.1 Safety precautions regarding removal..............................................................................................31
6.2 Removal of the linear scale..............................................................................................................31
4HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022

Basic information | Validity of the documentation
1 Basic information
This chapter contains information about the product and these Mounting Instructions.
1.1 Validity of the documentation
These Mounting Instructions apply to encoders of the LIP 6000 Dplus series .
Prior to using the documentation, check whether the documentation and encoder model match
The encoder designation is printed on the ID label. The ID label is provided on the scale.
ID label
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[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
AK 603
ID xxxxxxx-xx
SN xxxxx xxx xx
www.heidenhain.de OPTODUR
[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
2 3 4
1
AK 603
ID xxxxxxx-xx
SN xx xxx xxx xx
5 6 7
ID label with legend
1Product name of scale
2Measuring length (ML)
3Part number (ID) of scale
4Serial number (SN) of scale
5Product name of scanning head
6ID number of scanning head
7Serial number of scanning head
1.2 Target groups of the Mounting Instructions
These Mounting Instructions must be read and observed by every person who performs any of the following tasks:
Design
Mounting
Removal
1.3 Notes on reading the documentation
WARNING
Fatal accidents, personal injury or property damage caused by non-compliance with the documentation!
Failure to comply with the documentation may result in fatal accidents, personal injury or property damage.
Read the documentation carefully from beginning to end
Keep the documentation for future reference
The following table lists the various parts of the documentation in their order of reading priority.
1
HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022 5

Basic information | Notes in this documentation
1
Document type Description
Addendum An addendum supplements or supersedes the corresponding contents of
the Operating Instructions and, if applicable, of the Mounting Instructions.
If an addendum is included in the shipment, it has the highest priority for
reading. All other documentation content retains its validity.
Operating Instructions The Operating Instructions contain all of the information and safety
instructions for the proper and intended operation of the device.
The Operating Instructions (English language version) are includ-
ed in delivery and can also be downloaded in other languages from
www.heidenhain.com/documentation. The Operating Instructions must
be read prior to commissioning the product.
The Operating Instructions have the second highest priority for reading.
Mounting Instructions The Mounting Instructions contain all the information and safety precau-
tions needed for the proper mounting and installation of a product.
The Mounting Instructions are not included in delivery and must be
downloaded from www.heidenhain.com/documentation.
The Mounting Instructions have the third highest priority for reading.
1.4 Notes in this documentation
Safety precautions
Precautionary statements warn of hazards in handling the device and provide information on their prevention.
Precautionary statements are classified by hazard severity and divided into the following groups:
DANGER
Danger indicates hazards for persons. If you do not follow the avoidance instructions, the hazard will result in
death or severe injury.
WARNING
Warning indicates hazards for persons. If you do not follow the avoidance instructions, the hazard could result in
death or serious injury.
CAUTION
Caution indicates hazards for persons. If you do not follow the avoidance instructions, the hazard could result in
minor or moderate injury.
NOTICE
Notice indicates danger to material or data. If you do not follow the avoidance instructions, the hazard could result
in property damage.
Informational notes
Informational notes ensure reliable and efficient operation of the device. Informational notes are divided into the
following groups:
The information symbol indicates a tip.
A tip provides additional or supplementary information.
6HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022

Basic information | Units and tolerances
The book symbol represents a cross reference to external documentation (e.g., further documentation
from HEIDENHAIN or a third-party supplier).
1.5 Units and tolerances
Unless otherwise specified, the dimensions stated in these
Mounting Instructions are given in millimeters.
Unless otherwise specified, the tolerances stated in these Mounting Instructions
correspond to ISO8015 and ISO2768 standards.
1.6 Symbols and fonts used for marking text
In these instructions the following symbols and fonts are used for marking text:
Format Meaning
...
...
Identifies an action and the result of this action
Example:
Click OK
The function display is activated.
...
...
Identifies an item of a list
Example:
TTL interface
EnDat interface
...
Bold Identifies elements of the user interface, e.g. menus, displays and buttons
Example:
Click Exit
The verification has been completed.
Have you found any errors or would you like to suggest changes?
We continuously strive to improve our documentation for you. Please help us by sending your suggestions to the
following e-mail address:
[email protected]
1
HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022 7

Safety | Personnel qualification
2
2 Safety
This chapter provides important safety information needed for the proper mounting and installation of the product.
2.1 Personnel qualification
Mounting and initial configuration must be conducted by a qualified specialist in compliance with local safety
regulations.
2.2 General safety precautions
WARNING
Live plug connections
If you disengage plug connections while the equipment is under power, this may result in fatal accidents or severe
personal injury.
Do not engage or disengage any connecting elements while the product is under power
NOTICE
Property damage due to mechanical stress
Do not drop the position measuring system or subject it to major vibration
Do not expose the position measuring system to mechanical stress
NOTICE
Property damage due to electrical stress
Do not engage or disengage any connecting elements while the product is under power
Do not touch the contacts of the plug connections
8HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022

Items supplied and accessories | Items supplied
3 Items supplied and accessories
This chapter contains information on the items supplied and the available accessories of the encoder.
3.1 Items supplied
3.1.1 Items supplied with the linear scale
Component Figure
Scale
with PRECIMET adhesive film
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[][][][][][][][][][][]
LIP 6001Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
Operating Instructions
Quality Inspection Certificate
Qualitätsprüf-Zertifikat
XX xxx
ID xxxxxxx-xx
SN xxxxxxxx x
Quality Inspection Certificate
3.1.2 Items supplied with the scanning head
Component Figure
Scanning head
www.heidenhain.de
AK603
IDxxxxxxx-xx
SN xx xxx xxx xx
Spacer shim
3
HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022 9

Items supplied and accessories | Mounting accessories
3
Component Figure
Operating Instructions
Manufacturer's Inspection Document
XXX xxx xxxxxxx-xx xxxxxxxxx
xxxxxxxxx
xxxxxxxxx
3.2 Mounting accessories
The following accessories can be obtained separately from HEIDENHAIN.
For more information on the listed products, please refer to the applicable Mounting Instructions and the
Exposed Linear Encoders brochure.
www.heidenhain.com/documentation
Enter the document ID 208960
3.3 For mounting the linear scale
Designation ID Figure
Roller
for mounting the linear scale
276885-01
10 HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022

Items supplied and accessories | Accessories for fixed-point bond
3.4 Accessories for fixed-point bond
Designation ID Figure
Dispensing nozzles and mixing tubes 1176444-01
Adhesive 3M DP 460 EG 1180444-01
Double-cartridge gun 1180450-01
3
HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022 11

Mounting | Prerequisites and notes
4
4 Mounting
This chapter describes the mounting prerequisites, handling of the shipping brace, as well as the different mounting
variants.
4.1 Prerequisites and notes
Choose a mounting attitude
such that the maximum
traverse range is within the
measuring length (ML) of the
encoder.
Protect the graduation from
direct contamination.
(S) = Beginning of measuring
length (ML)
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de
[][][][][][][][][][][]
OPTODUR
www.heidenhain.de
= ML +10 17.5
8.5



5
10
Ensure correct positioning
of the scale to the scanning
head.
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de
[][][][][][][][][][][]
OPTODUR
www.heidenhain.de
www.heidenhain.de
OPTODUR
4.2 Mounting the linear scale
4.2.1 Notes on mounting the linear scale
Note that the mounting
surface, as well as the
surface of the scale unit
must be clean and free of
paint, dust or grease.
> ML + 10
> 15
12 HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022

Mounting | Mounting the linear scale
You can fasten the scale by
means of stop pins or an
aligning rail.
The mounting tolerances
refer to the machine
guideway (F).
2.8
0.05
0.1 F
0.05
Ra3.2
0.2 F
2.8
0.05
0.1 F
0.05
Ra3.2
0.2 F
Number of stop pins to be used
Recommended diameter of
the stop pins: 3 mm.
Use three stop pins for
a measuring length of
ML≤2040.
(ML+10)
ML  
0.72 x (ML+10)
3x
 
Use five stop pins for
a measuring length of
ML>2040.
ML  
(ML+10)
0.56 x (ML+10)
0.01 x (ML+10) 0.01 x (ML+10)
5x
 
4
HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022 13

Mounting | Mounting the linear scale
4
4.2.2 Gluing the linear scale
Attach the scale with
PRECIMET adhesive
mounting film only at a
temperature of >15°C.
Pay attention to the
expiration date on the
package.
Peel off the protective film
  
Carefully place the scale onto the
stop pins or the aligning rail
Starting from the center, evenly
press the scale onto the mounting
surface using the roller
Remove the stop pins or aligning rail
www.heidenhain.de OPTODUR
[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
   
 
The maximum adhesive
force of the mounting
film is reached at room
temperature after
approx. 70 hours.
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[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
 
4.2.3 Fastening the fixed-point element
Observe the mounting
dimensions for the fixed-
point element.
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de
[][][][][][][][][][][]
OPTODUR
(ML+10) / 2
28
28
14 HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022

Mounting | Mounting the linear scale
Pay attention to parallelism.
Lightly press the fixed-point element
onto the scale and fasten with
screws
4x
ISO 7984 – M3x6
Md = 1.15 Nm
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[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
Do not add to it afterwards.
Pay attention to the work
instructions in the applicable
documentation.
For a usage temperature
of –10 °C to +30 °C, a high
fixed-point stiffness is
ensured through hardening
at a temperature of 22 °C
over 24 hours. For high
fixed-point stiffness over the
complete temperature range
up to 70 °C, we recommend
high-temperature hardening
at 80 °C over 3 hours.
Apply a bead of adhesive with
a double cartridge gun and a
dispensing nozzle.
www.heidenhain.de OPTODUR
[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
AA
    
    
4
HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022 15

Mounting | Mounting the scanning head
4
4.3 Mounting the scanning head
4.3.1 Notes on mounting the scanning head
If necessary, clean the
graduation and the scanning
head with a lint-free cloth
and isopropyl alcohol.
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[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de OPTODUR
[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
4.3.2 Mounting the scanning head
Use the spacer shim to set the
mounting clearance
Lightly screw on the scanning head
Remove the spacer shim
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[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de
4x
ISO 4762 – M2.5 x (a+6) – 8.8
Md = 0.83 Nm
ISO 7092 – 2.7
[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de
a
Insert the dowel pin
www.heidenhain.de OPTODUR
[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de
1x
Ø2m6
16 HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022

Mounting | Mounting the scanning head
Optimize the signals
Further information: "Adjustment and
diagnosis", Page 19
www.heidenhain.de OPTODUR
[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de
Tighten the screws with the specified
torque
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[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de
4x
Md = 0.83 Nm
Remove the dowel pin
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[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de
4
HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022 17

Mounting | Final steps
4
4.4 Final steps
4.4.1 Resistance measurement
Check the resistance between the
connector housing and the machine
The resistance between the
connector housing and the
machine must be <1 .
www.heidenhain.de OPTODUR
[][][][][][][][][][][]
LIP 6001 Dplus Gx ML xxx mm ID xxxxxxx-xx SN xx xxx xxx xx
www.heidenhain.de
AK 603
ID xxxxxxx-xx
SN xxxxx xxx xx
Resistance measurement
18 HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022

Adjustment and diagnosis |
5 Adjustment and diagnosis
This chapter describes how adjustment and diagnosis are performed using the PWM 21 and the Adjusting and
Testing Software (ATS).
The PWM 21 phase angle measuring unit together with the ATS software serves for the diagnosis and adjustment of
HEIDENHAIN encoders.
It consists of the following components:
PWM 21
ATS software, version SV16, with integrated local encoder database for automatic encoder identification.
The ATS software is available for download free of charge from the software download area on the HEIDENHAIN
homepage.
For more information, refer to the Exposed Linear Encoders brochure.
www.heidenhain.com/documentation
Enter the document ID 208960
For more information, please refer to the "ATS Software" Operating Instructions.
www.heidenhain.com/documentation
Enter the document ID 543734
5.1 Starting the ATS software
Connect the encoder
You can connect the LIP
6000 Dplus directly to the
PWM 21. The extension
cable (ID 675582-xx) is for
optional use.
PWM 21
ID 675582-xx
3 m
Connect the encoder
5
HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022 19

Adjustment and diagnosis | Starting the ATS software
5
After installing the ATS software,
click Connect the encoder
Encoder selection is displayed
Start page
Enter the product ID
If the product ID is not
accepted, you can enter the
variant 00 (e.g., 1340141-00).
Click Connect
The Position display tab opens
Encoder selection
20 HEIDENHAIN | Mounting Instructions | LIP 6000 Dplus | 02/2022