HK Instruments DPT-R8 Series User manual

Copyright HK Instruments 2014 www.hkinstruments. Installation version 2.0 2014
INSTALLATION
INSTRUCTIONS
DIFFERENTIAL PRESSURE TRANSMITTERS
DPT-R8 Series
WARNING
• READ THESE INSTRUCTIONS CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THIS
DEVICE.
• Failure to observe safety information and comply with
instructions can result in PERSONAL INJURY, DEATH AND/OR
PROPERTY DAMAGE.
• To avoid electrical shock or damage to equipment, disconnect
power before installing or servicing and use only wiring with
insulation rated for full device operating voltage.
• To avoid potential fire and/or explosion do not use in potentially
flammable or explosive atmospheres.
• Retain these instructions for future reference.
• This product, when installed, will be part of an engineered
system whose specifications and performance characteristics
are not designed or controlled by HK Instruments. Review
applications and national and local codes to assure that the
installation will be functional and safe. Use only experienced
and knowledgeable technicians to install this device.
SPECIFICATIONS
INTRODUCTION
Thank you for choosing an HK Instruments DPT series differential
pressure transmitter. The DPT series is intended for use in com-
mercial environments. It is designed with six unit selections (Pa,
kPa, mbar, inchWC, mmWC, psi) and eight field selectable meas-
urement ranges (unidirectional and bi-directional) to meet your job
measurement requirements. The DPT-R8 series is comprised of
the DPT250-R8 with ranges from 25 Pa to 250 Pa, the DPT2500-
R8 with ranges from 100 Pa to 2500 Pa, and the DPT7000-R8
with ranges from 1000 Pa to 7000 Pa.
All DPT-R8 series differential pressure transmitters are available
with display and autozero calibration.
APPLICATIONS
DPT-R8 series devices are commonly used in HVAC/R systems for:
• fan, blower and filter monitoring
• pressure and flow monitoring
• valve and damper control
• pressure monitoring in cleanrooms
SPECIFICATIONS
Performance
Accuracy (from applied pressure):
±1,5 % + 1 Pa
(including: general accuracy, temperature drift, linearity,
hysteresis, long term stability, and repetition error)
Thermal effects:
Temperature compensated across the full spectrum of
capability
Overpressure:
Proof pressure: 25 kPa
Burst pressure: 30 kPa
Zero point calibration:
Automatic autozero or manual pushbutton
Response time:
4.0 s or 0.8 s, selectable via jumper
Technical Specifications
Media compatibility:
Dry air or non-aggressive gases
Measuring units:
Pa, kPa, mbar, inchWC, mmWC, psi, selectable via
jumper
Measuring element:
Piezoresistive
Environment:
Operating temperature: -10...50 °C
Storage temperature: -20...70 °C
Humidity: 0 to 95 % rH, non condensing
Physical
Dimensions:
Case: 90.0 x 95.0 x 36.0 mm
Weight:
150 g
Mounting:
2 each 4.3 mm screw holes, one slotted
Materials:
Case: ABS
Lid: PC
Duct connectors: ABS
Tubing: PVC
Protection standard:
IP54
Display (Optional)
2-line display (12 characters/line)
Line 1: active measurement
Line 2: units
Electrical connections:
4-screw terminal block
Wire: 12–24 AWG (0.2–1.5 mm2)
Cable entry: M16
Pressure fittings:
Male Ø 5,0 mm and 6,3 mm
+ High pressure
− Low pressure
Electrical
Voltage:
Circuit: 3-wire (V Out, 24 V, GND)
Input: 24 VAC or VDC, ±10 %
Output: 0–10V
Power consumption: <1.0 W
Resistance minimum: 1 kΩ
Current:
Circuit: 3-wire (mA Out, 24 V, GND)
Input: 24 VAC or VDC, ±10 %
Output: 4–20 mA, selectable via jumper
Power consumption: <1.2 W
Maximum load: 500 Ω
Conformance
Meets the requirements for CE marking:
EMC Directive 2004/108/EY
RoHS Directive 2002/95/EY

Copyright HK Instruments 2014 www.hkinstruments. Installation version 2.0 2014
SCHEMATICS
DIMENSIONAL DRAWINGS
INSTALLATION
Figure 1a - Surface mounting
STEP 1: MOUNTING THE DEVICE
1) Mount the device in the desired location (see step 1).
2) Open the lid and route the cable through the strain relief and
connect the wires to the terminal block(s) (see step 2).
3) The device is now ready for configuration.
WARNING! Apply power only after the device is properly
wired.
1) Select the mounting location (duct, wall, panel).
2) Use the device as a template and mark the screw holes.
3) Mount with appropriate screws.
Figure 1b - Mounting orientation
Figure 1c - Application connections
Pressure sensor
Zero button Connection for
optional display
Terminal block
LED
Jumpers
90.0
77.0
71.5
53.0
4.3
95.0
36.0
YES NO NO
Static pressure Filter/Damper
monitoring
Fan/Blower
monitoring
Not
connected

Copyright HK Instruments 2014 www.hkinstruments. Installation version 2.0 2014
STEP 2: WIRING DIAGRAMS STEP 4: SELECTING THE MEASUREMENT UNIT
For CE compliance, a properly grounded shielding cable is required.
1) Unscrew the strain relief and route the cable(s).
2) Connect the wires as shown in figure 2a and 2b.
3) Tighten the strain relief.
Figure 2a - Wiring diagram 0–10 V output
Figure 2b - Wiring diagram 4–20 mA output
V
0–10 V
Not used
24 V
GND
+ Power supply
24 VDC / 24 VAC
1) Select the desired measurement unit. (see step 4)
2) Select the desired measurement range. (see step 5)
3) Select the desired response time. (see step 6)
4) Zero the device. (see step 7)
5) Connect the pressure tubes. Connect positive pressure to
port labeled “+” and negative pressure to port “-”.
6) Close the lid. The device is now ready to be used.
STEP 3: CONFIGURATION
A
Not used
4–20 mA
24 V
GND
+ Power supply
24 VDC / 24 VAC
STEP 4: SELECTING THE MEASUREMENT UNIT
No jumper
Circuit open
Jumper storedJumper installed
Circuit closed
(Grey colour indicates that a jumper is installed)
Figure 3 - Jumper installation
1) Determine the range number
a. Find the model in Chart 1.
b. Find the measurment unit (selected in step 4).
c. Find the required measurement range on the same line as the
measurement unit (b above) and determine the range number in
the header.
2) Install jumpers on J1, J2 and J3 as required.
a. Using the range number from 1c above, find the correspond-
ing range number in Chart 2.
b. Install jumpers on J1, J2 and J3 on device, as shown under
the range number in Chart 2. (Grey colour indicates that a jumper
is installed. Reference figure 3 for jumper installation.)
1) To change the measurement unit appearing on the display, install
a jumper to both pins of J5 (see Figure 3).
2) Push down the zero button and the measurement unit options
(Pa, kPa, mbar, inchWC, mmWC, psi) will cycle on the display.
3) To select a unit option to display, remove the jumper from J5
while the measurement unit is visible on the display.
Range 1 Range 2 Range 3 Range 4 Range 5 Range 6 Range 7 Range 8
Pa
kPa
mbar
inchWC
0–25
0–0.025
0–0.25
0–0.10
0–50
0–0.05
0–0.50
0–0.20
0–100
0–0.1
0–1.00
0–0.40
0–250
0–0.25
0–2.50
0–1.00
-25–25
-0.025–0.025
-0.25–0.25
-0.10–0.10
-50–50
-0.05–0.05
-0.50–0.50
-0.20–0.20
-100–100
-0.1–0.1
-1.0–1.00
-0.40–0.40
-150–150
-0.15–0.15
-1.50–1.50
-0.60–0.60
Model DPT250-R8
Model DPT2500-R8
Range 1 Range 2 Range 3 Range 4 Range 5 Range 6 Range 7 Range 8
Pa
kPa
mbar
inchWC
-100–100
-0.10–0.10
-1.00–1.00
-0.40–0.40
0–100
0–0.10
0–1.00
0–0.40
0–250
0–0.25
0–2.50
0–1.00
0–500
0–0.50
0–5.00
0–2.00
0–1000
0–1.00
0–10.0
0–4.00
0–1500
0–1.50
0–15.0
0–6.00
0–2000
0–2.00
0–20.0
0–8.00
0–2500
0–2.50
0–25.0
0–10.00
Model DPT7000-R8
Pa
kPa
mbar
inchWC
0–1000
0–1.00
0–10.0
0–4.00
0–1500
0–1.50
0–15.0
0–6.00
0–2000
0–2.0
0–20.0
0–8.00
0–2500
0–2.50
0–25.0
0–10.0
0–3000
0–3.00
0–30.0
0–12.00
0–4000
0–4.00
0–40.0
0–16.00
0–5000
0–5.00
0–50.0
0–20.00
0–7000
0–7.00
0–70.0
0–28.00
Range 1 Range 2 Range 3 Range 4 Range 5 Range 6 Range 7 Range 8
mmWC
psi
mmWC
psi
mmWC
psi
0–2.6
0–0.0036
0–5.1
0–0.0073
0–10.2
0–0.0145
0–25.5
0–0.0363
-2.6–2.6
-0.0036–0.0036
-5.1–5.1
-0.0073–0.0073
-10.2–10.2
-0.0145–0.0145
-15.3–15.3
-0.0036–0.0036
-10.2–10.2
-0.0145–0.0145
0–10.2
0–0.0145
0–25.5
0–0.0363
0–51.0
0–0.0725
0–102.0
0–0.1450
0–153.0
0–0.21725
0–204.0
0–0.2900
0–255.0
0–0.3625
0–102.0
0–0.1450
0–153.0
0–0.21725
0–204.0
0–0.2900
0–255.0
0–0.3625
0–306.0
0–0.4350
0–408.0
0–0.5800
0–510.0
0–0.7250
0–714.0
0–1.0150
STEP 5: SELECTING THE MEASUREMENT RANGE
Chart 1

Copyright HK Instruments 2014 www.hkinstruments. Installation version 2.0 2014
The seller is obligated to provide a warranty of 24 months for the de-
livered goods regarding material and manufacturing. The warranty
period is considered to start on the delivery date of the product. If
a defect in raw materials or a production flaw is found, the seller is
obligated, when the product is sent to the seller without delay or be-
fore expiration of the warranty, to amend the mistake at his/her dis-
cretion either by repairing the defective product or by delivering free
of charge to the buyer a new flawless product and sending it to the
buyer. Delivery costs for the repair under warranty will be paid by the
buyer and the return costs by the seller. The warranty does not com-
prise damages caused by accident, lightning, flood or other natural
phenomenon, normal wear and tear, improper or careless handling,
abnormal use, overloading, improper storage, incorrect care or re-
construction, or changes and installation work not done by the seller
or his/her authorized representative. The selection of materials for de-
vices prone to corrosion is the buyer’s responsibility, unless otherwise
is legally agreed upon. Should the manufacturer alter the structure of
the device, the seller is not obligated to make comparable changes to
devices already purchased. Appealing for warranty requires that the
buyer has correctly fulfilled his/her duties arisen from the delivery and
stated in the contract. The seller will give a new warranty for goods
that have been replaced or repaired within the warranty, however only
to the expiration of the original product’s warranty time. The warranty
includes the repair of a defective part or device, or if needed, a new
part or device, but not installation or exchange costs. Under no cir-
cumstance is the seller liable for damages compensation for indirect
damage.
2) Autozero calibration
If the device includes the optional autozero circuit, no action is re-
quired.
Autozero calibration (-AZ) is an autozero function in the form of an au-
tomatic zeroing circuit built into the PCB board. The autozero calibra-
tion electronically adjusts the transmitter zero at predetermined time
intervals (every 10 minutes). The function eliminates all output signal
drift due to thermal, electronic or mechanical effects, as well as the
need for technicians to remove high and low pressure tubes when
performing initial or periodic transmitter zero point calibration. The au-
tozero adjustment takes 4 seconds after which the device returns to
its normal measuring mode. During the 4 second adjustment period,
the output and display values will freeze to the latest measured value.
Transmitters equipped with the autozero calibration are virtually
maintenance free.
a) Disconnect both pressure tubes from the pressure ports labeled
+ and –.
b) Push down the zero button (joystick) until the LED light (red)
turns on and the display reads “zeroing” (display option only). (see
Figure 6)
c) The zeroing of the device will proceed automatically. Zeroing is
complete when the LED turns off, and the display reads 0 (display
option only).
d) Reinstall the pressure tubes, ensuring the High pressure tube is
connected to the port labeled +, and the Low pressure tube is
connected to the port labeled −.
Press down button
LED turns ON
Display reads “Zeroing”
LED
Figure 4
To zero the device two options are available:
1) Manual Pushbutton zero point calibration
2) Autozero calibration
Does my transmitter have an autozero calibration? See the product
label. If it shows -AZ in the model number, then you have the au-
tozero calibration.
1) Manual Pushbutton zero point calibration
NOTE: Supply voltage must be connected at least one hour prior to
zero point adjustment.
a) Disconnect both pressure tubes from the pressure ports labeled
+ and –.
b) Push down the zero button until the LED light (red) turns on and
the display reads “zeroing” (display option only). (see Figure 4)
c) The zeroing of the device will proceed automatically. Zeroing
is complete when the LED turns off, and the display reads 0
(display option only).
d) Reinstall the pressure tubes ensuring that the High pressure
tube is connected to the port labeled +, and the Low pressure
tube is connected to the port labeled −.
STEP 7: ZEROING THE DEVICE
The response time affects how fast the transmitter reacts to changes
in the system. The response time is the time the device takes to
reach half of the change in the measured value. To smooth out
unstable pressure fluctuations in airflow applications, select longer
response time.
Example:
Selected response time: 4.0 seconds
Selected measurement unit: inWC
Change in the system: increase of ∆P1= 2
Result: Output signal = ∆P2= 1, in 4.0 seconds after the change in
the system (½ ∆P1= ∆P2= 1)
To change response time, install or remove jumper on J4.
(see Figure 5)
1) Install jumper on J4 for 4.0 second response time.
2) Remove jumper from J4 for 0.8 second response time.
SELECTING THE MEASUREMENT RANGE CONTINUED
WARRANTY POLICY
STEP 6: SELECTING THE RESPONSE TIME
ZEROING THE DEVICE CONTINUED
Range 7 Range 8Range 1 Range 2 Range 3 Range 4 Range 5 Range 6
Jumper J1
Jumper J2
Jumper J3
(Grey colour indicates that a jumper is installed. Reference Figure 3 and Schematics for jumper installation.)
Chart 2