Horizon Fitness Andes 2 User manual

Rev. 1.0 | 020909’
FOR MODEL:
Andes 2
Andes 3
02/09/09 3:31:08 PM

ASSEMBLY
IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!
There are several areas during the assembly process of an elliptical that special attention must be paid.
It is very important to follow the assembly instructions correctly and to make sure all parts are firmly
tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that
are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical,
the assembly instructions must be reviewed and corrective actions should be taken.
WARNING
1 2
UNPACKING
Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended
that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts
and bolts are in place and partially threaded in before completely tightening any ONE bolt.
NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as
lithium bike grease is recommended.
TOOLS INCLUDED
5mm Allen Wrench
4mm Allen Wrench
13/15mm Flat Wrench
17mm Flat Wrench
PARTS INCLUDED
HANDLE PULSE
BOTTLE HOLDER
CONSOLE MAST
CONSOLE MAST BOOT
PEDAL
ROLLER WHEEL COVERS
GUIDE RAIL
UPPER HANDLEBAR
HANDLEBAR COVERS
CONSOLE MAST BOOT
LOWER HANDLEBAR
STABILIZER TUBE
HANDLEBAR COVER
TRANSPORT WHEEL
PEDAL ARM
CONSOLE
Phillips Screw Driver
1 Main Frame Set
2 Upper Handlerbars
2 Lower Handlerbars
2 Pedal arms
2 Guide Rails
1 Console
1 Console Mast
1 Console Mast Boot
1 Power Supply
2 Crank Boots
2 Front Upper Handlebar Covers
2 Back Upper Handlebar Covers
6 Hardware Pack (contents listed below)
821E_Rev.1.1.indd 4-5 02/09/09 3:57:03 PM

HARDWARE BAG FOR STEP 1 CONTENTS :
HARDWARE BAG FOR STEP 2 CONTENTS :
3 4
ASSEMBLY STEP 1
A) Open HARDWARE BAG FOR STEP 1.
B) Attach the washer (A) to the tube (D),and then attach
the transport wheel to the stabilizer tube (E) using
washer(B), screw(C).
C) Repeat on the other side.
ASSEMBLY STEP 2
A) Open HARDWARE BAG FOR
STEP 2.
B) Slide left and right GUIDE
RAILS into MAIN FRAME.
C) Attach GUIDE RAILS using 2
BOLTS (A).
NOTE: You may have to rotate the
guide rails back and forth to get them
to slide into the frame.
BOLT (A)
M8x1.25Px70L
Qty: 1
NUT (E)
Nylon Nut M8x1.25P
Qty: 1
SPRING WASHER (C)
Qty: 3
ARC WASHER (D)
Qty: 5
BOLT (B)
M8x1.25Px15L
Qty: 3
ASSEMBLY STEP 3
HARDWARE BAG FOR STEP 3 CONTENTS :
A) Open HARDWARE BAG FOR STEP 3.
B) Slide the CONSOLE MAST BOOT over the bottom of the CONSOLE MAST.
C) Carefully pull console wires through the CONSOLE MAST. Attach the CONSOLE WIRES to the pre-attached
routing wire. Discard wire when finished.
D) Slide CONSOLE MAST into MAIN FRAME.
E) Insert 3 BOLTS (B), 3 SPRING WASHERS (C) and 3 ARC WASHERS (D) into back of CONSOLE MAST.
F) Attach CONSOLE MAST to MAIN FRAME using 1 BOLT(A),2 ARC WASHER(D),1 NUT(E).
G) Slide CONSOLE MAST BOOT down to cover exposed bolts.
Qty:2
M8x1.25Px15L
BOLT(A)
BOLT(A)
8.2x 13.5x2.0t
8.4x 17.0x1.0t
TRANSPORT WHEEL
MAIN FRAME
BOLT (B)
SPRING WASHER (C)
MAIN FRAME
BOLT (A)
ARC WASHER (D) ARC WASHER (D)
NUT (E)
GUIDE RAILS
ASSEMBLY STEP 4
PRE-ATTACHED
A).Open the box with pedal and pedal arm
inside.
B) Open the hardware bag for the step 6.
C) Remove the pre-attached srews and
washers from the bottom of the pedal
base,then put the pedal onto the pedal
base using these screws and washers.
D) Repeat on the other side.
CONSOLE WIRE
(A) (B)
(D)
(E)
(C)
waher (A)
16.0x 25x1.5T
Qty:2
washer(B)
5/16’x 30.0x1.5T
Qty:2
screw(C)
M8x1.25Px12L
Qty:2

56
ASSEMBLY STEP 5
HARDWARE BAG FOR STEP 5 CONTENTS :
A) Open HARDWARE BAG FOR
STEP 5.
B) Remove PRE-ATTACHED BOLT &
WASHERS from CONSOLE MAST.
C) Slide UPPER HANDLEBARS onto
CONSOLE MAST and attach by
re-inserting PRE-ATTACHED BOLT
And one Pre-Spring Washer And one Flat
Washer .
D) Attach LOWER HANDLEBARS to
UPPER HANDLEBARS using PRE-
ATTACHED SCREWS.
E) Attach HANDLEBAR COVERS
using 2 SCREWS (A).
(F) Repeat on the other side.
ASSEMBLY STEP 6
SCREWS(A)
CONSOLE
MAST
HANDLEBAR
COVER
PRE -
-
ATTACHED
BOLT & WASHER
PRE
ATTACHED SCREWS
LOWER HANDLEBAR
LINKAGE PIECE
Flat Washer (A)
Wave Washer (B) Flat Washer (C)
BOLT (D)
SCREW (A)
4x15L
Qty: 4
A) Open the hardware bag for the step 6.
B) Attach the linkage arm onto the pedal arm
pin using (A),(B),(C),(D) one by one.
C)Remove the pre-attached washers (E), nut
(H), screw (G) &linkage axle (F) from the
linkage piece.
D)Put the linkage axle (F) into the linkage
tube,and then attach the linkage arm inside
the lower handlebar linkage piece using 2
washers (E),1 screw (G), and 1 nut (H).
E) Remove the two pre-attached screws (I)
from the end of the lower handlebar Attach
the handlebar covers onto the lower
handlebar using (I).
F) Repeat on the other side.
Qty: 2 Qty: 2
Qty: 2
HARDWARE BAG FOR STEP 6 CONTENTS :
16.2x 28.7x1.5t
Flat Washer (A) Wave Washer (B) Flat Washer (C) BOLT (D)
16.7x 22.5x0.3t 8.5x 25.0x1.5t M8x1.25Px12L
LINKAGE ARM
PEDAL ARM
LINKAGE TUBE
Qty: 2
Qty: 2
PRE-ATTACHED HARDWARE PARTS:
Flat Washer (E) Linkage axle (F)
Qty:1
Teflon Washer (A)
10.4x 24.75x1.5t
Qty: 4
Nylon Nut (B)
M10x1.5P
Qty: 2
HARDWARE BAG FOR STEP 4 CONTENTS :
NYLON NUT(B)
PIVOT-TUBE
PEDAL ARM
Teflon Washer (A)
Teflon Washer (A)
PRE-ATTACHED SCREW (C)
Pre-attached screw(C)
REAR WHEEL COVER
PEDALARM COVER
A) Open the hardware bag for the step 4.
B) Place the pedal arm onto the pivot-
tube using 2 TEFLON WASHERS(A)
AND 1 NYLON NUT(B).
C) Remove 2 pre-attached screws (C)
from the two ends of the pedal arm
and then attach the pedal arm cover
to the pedal arm using 1 pre-attached
screw (C).
D) Put the rear wheel cover onto the
end pedal arm using 1 pre-attached
screw (C).
E) Repeat on the other side.
(I)
(H)
(G)
(E)(F)
(E)
(I)
screw (G)
Qty:1
screw (I)
Qty:2
nut (H)
Qty:1

7
ASSEMBLY STEP 7
NOTE:There is NO hardware bag for
this step. All hardware is pre-installed.
A) Attach the CONSOLE WIRES.
B) Carefully tuck the CONSOLE
MAST wires into the CONSOLE
MAST before attaching the CON-
SOLE.
C) Attach CONSOLE to the CON-
SOLE MAST using the 4 PRE-
ATTACHED SCREWS (screws will
have to be removed from the console
first).
DO NOT PINCH WIRES!
YOU’RE FINISHED!
ASSEMBLY STEP 8
Attach BOTTLE HOLDER to the
CONSOLE MAST using the 2 PRE-
ATTACHED SCREWS. (screws will have
to be removed from the console mast
first).
Connect ADAPTOR to a power outlet.
Locate the ON / OFF switch on the back of
the CONSOLE. Flip the switch to the ON
position. After a “beep”, the CONSOLE
will light up.
PRE-ATTACHED
SCREW
console
console wires
console mast
PRE-ATTACHED
SCREW
BOTTLE HOLDER
CONSOLE MAST
A)