Horizon Fitness Andes 208 User manual

8/28/06 3:31:08 PM
Rev. 1.0 | 071607’
FOR MODEL:
Andes 208

ASSEMBLY
IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!
There are several areas during the assembly process of an elliptical that special attention must be paid.
It is very important to follow the assembly instructions correctly and to make sure all parts are firmly
tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that
are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical,
the assembly instructions must be reviewed and corrective actions should be taken.
W A RNING
821E_Rev.1.1.indd 4-5 3/29/07 3:57:03
P
12
UNPACKING
Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended
that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts
and bolts are in place and partially threaded in before completely tightening any ONE bolt.
NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as
lithium bike grease is recommended.
TOOLS INCLUDED
5mm Allen Wrench
4mm Allen Wrench
13/15mm Flat Wrench
17mm Flat Wrench
PARTS INCLUDED
CONSOLE
UPPER HANDLEBAR
HANDLEBAR COVERS
LOWER HANDLEBAR
STABILIZER TUBE
TRANSPORT WHEEL
PEDAL ARM COVER
PEDAL ARM
LINK ARM
BOTTLE HOLDER
CONSOLE MAST
CONSOLE MAST BOOT
PIVOTING FOOTPAD
ROLLER WHEEL COVERS
GUIDE RAIL
Phillips Screw Driver
1 Main Frame Set
1 Front Tube
2 Upper Handlerbars
2 Lower Handlerbars
2 Pedal arms
2 Guide Rails
1 Console
1 Console Mast
1 Console Mast Boot
1 Power Supply
2 Crank Boots
2 Front Upper Handlebar Covers
2 Back Upper Handlebar Covers
6 Hardware Pack (contents listed below)

HARDWARE BAG FOR STEP 1 CONTENTS :
HARDWARE BAG FOR STEP 2 CONTENTS :
34
ASSEMBLY STEP 1
A) Open HARDWARE BAG FOR
STEP 1.
B) Attach STABILIZER TUBE to the
MAIN FRAME using 2 BOLTS (A).
ASSEMBLY STEP 2
A) Open HARDWARE BAG FOR
STEP 2.
B) Slide left and right GUIDE
RAILSintoMAIN FRAME.
C) Attach GUIDE RAILS using 2
BOLTS (B).
NOTE: You may have to rotate the
guide rails back and forth to get them
to slide into the frame.
BOLT (B)
70 mm
Qty: 1
NUT (F)
M8
Qty: 1
SPRING
WASHER (D)
Qty: 3
ARC
WASHER (E)
Qty: 4
BOLT (C)
15 mm
Qty: 3
ASSEMBLY STEP 3
HARDWARE BAG FOR STEP 3 CONTENTS :
A) Open HARDWARE BAG FOR STEP 3.
B) Slide the CONSOLE MAST BOOT over the bottom of the CONSOLE MAST.
C) Carefully pull console wires through the CONSOLE MAST. Attach the CONSOLE WIRES to the pre-
attached routing wire. Discard wire when finished.
D) Slide CONSOLE MAST into MAIN FRAME.
E) Insert 3 BOLTS (C), 3 LOCK WASHERS (D) and 3 ARC WASHERS (E) into back of CONSOLE MAST.
F) Attach CONSOLE MAST to MAIN FRAME using BOLT (B) and ARC WASHERS(E) usingNUT (F).
G) Slide CONSOLE MAST BOOT down to cover exposed bolts.
15
CONSOLE MAST
CONSOLE MAST BOOT
ARC WASHERS (E) BOLTS (C)
NUT (F)
BOLT (B)
MAIN FRAME
LOCK WASHERS (D)

NUT (G)
M10
Qty: 2
SCREW (I)
25 mm
Qty: 2
TEFLON WASHER (H)
25 mm
Qty: 4
56
ASSEMBLY STEP4
A) Open HARDWARE BAG FOR
STEP 4.
B) Place TEFLON WASHER (H) over
CRANK ARM followed by
PEDALARM.
C) Place a second TEFLONWASHER
(H) over PEDAL ARM and attach
usingNUT (G).
D) Repeat on other side.
E) Attach PEDAL ARM COVERS
toPEDAL ARMS using SCREWS (I).
HARDWARE BAG FOR STEP 4 CONTENTS :
ASSEMBLY STEP5
HARDWARE BAG FOR STEP 5 CONTENTS :
A) Open HARDWARE BAG FOR
STEP 5.
B) Remove PRE-ATTACHED BOLT &
WASHERS from CONSOLE MAST.
C) Slide UPPER HANDLEBARS onto
CONSOLE MAST and attach by
re-insertingPRE-ATTACHED BOLT
AndoneArcWasher Andone Pre-Spring.
D) Attach LOWER HANDLEBARS to
UPPER HANDLEBARS using PRE-
ATTACHED SCREWS.
E) Attach HANDLEBAR COVERS
using4 SCREWS (J).
WAVY
WASHER (L)
Qty: 2
BOLT (M)
12 mm
Qty: 2
ASSEMBLY STEP 6
A) Open HARDWARE BAG FOR STEP 6.
B)Slide WASHER(L) And WAVY WASHER (K) and the Rocker-Arm onto the PEDAL
ARM axle.
C) Attach Them Using Washer And BOLT(M) .
D)Repeat on other side.
HARDWARE BAG FOR STEP 6 CONTENTS :
WASHER
28.7mm
QTY:2
WASHER
25mm
QTY:2
FOOT PAD
PEDAL ARM
WAVY WASHER (L)

ASSEMBLYSTEP 7
NOTE:There is NO hardware bag for
this step. All hardware is pre-installed.
A) Attach the CONSOLEWIRES.
B) Carefully tuck the CONSOLEMAST
wires into the CONSOLEMASTbefore
attaching the CONSOLE.
C) Attach CONSOLE to the CONSOLE
MAST using the 4PRE-ATTACHED
SCREWS (screws will have to be
removed from the console first).
DO NOT PINCH WIRES!
78
YOU’RE FINISHED!
CONSOLE MAST
PRE-ATTACHED
SCREWS
BOTTLE HOLDER
AC ADAPTOR INPUT
ASSEMBLY STEP 8
A) Attach BOTTLE HOLDER to the
CONSOLE MAST using the 2PRE-
ATTACHED SCREWS (screws will
have to be removed from the console
mast first).Connect AC ADAPTOR to
the AC ADAPTOR INPUT, located at
front of the main frame.
Connect ADAPTORto apower outlet.
Locatethe ON/OFFswitch on the back
of the CONSOLE.Flip the switch to
the ON position. After a “beep”, the
CONSOLE will light up.
CONSOLE WIRES
CONSOLE MAST
PRE-ATTACHED
SCREWS
CONSOLE