Horizon Fitness Elite E408i User manual

8/28/06 3:31:08 PM
Rev. 1.4 | 070730’
Elite E408i
FOR MODEL

12
ASSEMBLY
IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!
There are several areas during the assembly process of an elliptical that special attention must be paid.
It is very important to follow the assembly instructions correctly and to make sure all parts are firmly
tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that
are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical,
the assembly instructions must be reviewed and corrective actions should be taken.
TOOLS INCLUDED PARTS INCLUDED
5mm T Wrench
Phillips Screw Driver
13/15mm Flat Wrench
1 Console
1 Console Mast
1 Front Stabilizer Tube
1 Left Handlebar
1 Right Handlebar
2 Foot Pads
Console Mast Boot
Power Adaptor/Power Cord
7 Hardware Bags
CONSOLE
RIGHT HANDLEBAR
LOWER LINK ARM
ELBOW COVER
PULSE GRIP
CONSOLE MAST
DISPLAY
FOOT PAD
PEDAL ARM
2 Handlebar Covers
2 Elbow Covers
2 Pedal Arm Covers
1 Water Bottle Holder
1 Water Bottle
2 Pedal Arms/Lower Link Arms
1 Top Cap
BOTTLE HOLDER
FRONT STABILIZER TUBE
CONSOLE MAST BOOT
TOP CAP
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UNPACKING
Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended
that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and
bolts are in place and partially threaded in before completely tightening any ONE bolt.
NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium
Elliptical grease is recommended.
WARNING
LEFTHANDLEBAR
COVERS
POWERSOCKET

34
BOLT (A)
20 mm
Qty: 2
HARDWARE BAG FOR STEP 1 CONTENTS :
WASHER (E)
19 mm
Qty: 6
NUT (F)
Qty: 2
SPRING WASHER (G)
15.4 mm
Qty: 6
BOLT (B)
15 mm
Qty: 2
BOLT (C)
12 mm
Qty: 4
BOLT (D)
70 mm
Qty: 2
HARDWARE BAG FOR STEP 2 CONTENTS :
BOLT (B)
TOP CAP
MAIN FRAME
WATER BOTTLE CAGE
CONSOLE MAST
BOLT (C)
BOLT (D)
SPRING WASHER (G)
SPRING WASHER (G)
NUT (F)
WASHER (E)
WASHER (E)
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BOLT (A)
FRONT STABILIZER TUBE
MAIN FRAME
ASSEMBLY STEP 1
A) Open HARDWARE BAG FOR STEP 1.
B) Attach the FRONT STABILIZER TUBE to the MAIN FRAME using 2 BOLTS (A).
ASSEMBLY STEP 2
A) Open HARDWARE BAG FOR STEP 2.
B) SlideCONSOLE MAST BOOT and TOP CAP onto the bottom of the CONSOLE MAST.
C) Carefully pull the CONSOLE WIRES through the CONSOLE MAST using the twist tie located inside the
CONSOLE MAST.DO NOT PINCH WIRES!
D) Attach the CONSOLE MAST to the MAIN FRAME using 4 BOLTS (C), 4 WASHERS (E) and 4 SPRING
WASHERS (G)in the front and 2 BOLTS (B), 2WASHERS (E), 2 SPRING WASHERS (G) and 2 NUTS (F)
from the side.
E) Attach the WATER BOTTLE HOLDER to the mast using 2 BOLTS (B).

56
RIGHT HANDLEBAR
BOLT (H)
WASHER (I)
WASHER (J)
After handlebars are assembled they will rotate freely – be cautious. Until the
machine is fully assembled, do not grab the handlebars for support.
BOLT (H)
12 mm
Qty: 2
WASHER (I)
Qty:2
HARDWARE BAG FOR STEP 3 CONTENTS :
FOOTPAD
WASHER (L)
LINK ARM
BOLT (K)
BOLT (K)
12 mm
Qty: 8
BOLT (M)
12 mm
Qty: 2
WASHER (L)
18 mm
Qty: 8
WASHER (N)
Qty:2
HARDWARE BAG FOR STEP 4 CONTENTS :
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ASSEMBLY STEP 3
A) Open HARDWARE BAG FOR STEP 3.
B) Slide RIGHT HANDLEBAR onto CONSOLE MAST and attach using 1 BOLT (H), 1 WASHER (I) and
1WASHER (J).
C) Repeat on other side.A.
WARNING
ASSEMBLY STEP 4
A) Open HARDWARE BAG FOR STEP 4.
B) Attach FOOTPAD to LINK ARM using 4 BOLTS (K) and 4 WASHERS (L).
C) Attach PEDAL ARM to PIVOT TUBE using 1 BOLT (M), 1WASHER (N) and1 WASHER (O).
D) Repeat on other side.
WASHER (O)WASHER (N)
BOLT (M)
PEDAL ARM PIVOT TUBE
WAVY WASHER (J)
Qty: 2
angle view
WAVY WASHER (O)
Qty: 2
SIDE VIEW

78
NUT (R) WASHER (Q)BOLT (P)
LOWER HANDLEBAR
LOWER LINK ARM
LOWER LINK ARM
SPACER
SPACER RINGS
LOWER
HANDLEBAR
WASHER (Q)
Qty: 2
NUT (R)
Qty: 2
BOLT (P)
45 mm
Qty: 2
BOLT (S)
HANDLEBAR
COVER
BOLT (S)
8 mm
Qty: 2
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ASSEMBLY STEP 5
A) Open HARDWARE BAG FOR STEP 5.
B) Slide SPACERintoLOWER LINK ARM.
C) Place SPACER RINGS on both sides of the SPACER. While holding SPACER RINGS, slide LOWER
LINK ARMinto bottom end of LOWER HANDLEBAR.
D) Insert 1 BOLT (P) into LOWER HANDLEBAR and secure using 1 WASHER (Q) and 1 NUT (R).
E) Repeat on other side.
HARDWARE BAG FOR STEP 5 CONTENTS :
ASSEMBLY STEP 6
A) Open HARDWARE BAG FOR STEP 6.
B)SnapHANDLEBAR COVERS together over the RIGHT HANDLEBAR. Note the position of the snap tabs
on the covers before snapping into position.
C) Attach HANDLEBAR COVERS with 1 BOLT (S).
D) Repeat on other side.
HARDWARE BAG FOR STEP 6 CONTENTS :
SPACER AND SPACER RINGS
SPACER RING
Qty: 4
SPACER
Qty: 2

910
SCREW (V)
ELBOW COVERS
BOLT (U)
LOWER LINK ARM
SCREW (T)
PEDAL ARM COVER
SCREW (T)
15 mm
Qty: 2
BOLT (U)
8 mm
Qty: 4
SCREW (V)
10 mm
Qty: 2
YOU’RE FINISHED!
CONSOLE
PRE-ATTACHED SCREWS
CONSOLE WIRES
CONSOLE MAST
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NOTE: There is NO hardware bag for this step. All hardware is pre-installed.
A) Attach the CONSOLE MAST wires to the CONSOLE wires.
B) Carefully tuck the CONSOLE MAST wires into the CONSOLE MAST before attaching the
CONSOLE.DO NOT PINCH WIRES!
C) Attach CONSOLE to the CONSOLE MAST using the 4 PRE-ATTACHED SCREWS.
ASSEMBLY STEP 8
ASSEMBLY STEP 7
A) Open HARDWARE BAG FOR STEP 7.
B) Attach PEDAL ARM COVER intoLEFT PEDAL ARM using 1 SCREW (T).
C) Repeat on other side.
D) Attach the INSIDE and OUTSIDE ELBOW COVERS to the right LOWER LINK ARM using 2 BOLTS
(U).
E) Tighten the ELBOW COVERS together at the front using 1 SCREW (V).
F) Repeat on other side.
HARDWARE BAG FOR STEP 7 CONTENTS :