hygena Monza User manual

MADE IN
BRITAIN
Dimensions
Width - 60cm
Depth - 59cm
Height - 213cm
Range Kitchen - 600mm Larder Cabinet
Assembly Instructions - Please keep for future reference
If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400800
Issue 2 - 16/02/11
Important - Please read these instructions fully before starting assembly
656/5817
ALR2520
hygena
Monza
Ricadi
Pesaro
Imola
16/02/11 - Changes to dimensions shown on the front page.
Depth now 59cm.

Safety and Care Advice
Important - Please read these instructions fully before starting assembly
• Warning: This unit weighs
approximately 47kgs.
Please lift with care.
• Check you have all the
components and tools listed on
pages 2 to 5.
• Remove all fittings from the
plastic bags and separate them
into their groups.
• Keep children and animals
away from the work area, small
parts could choke if swallowed.
• Parts of the assembly will be
easier with 2 people.
• Make sure you have enough
space to layout the parts before
starting.
• Do not stand or put weight on
the product, this could cause
damage.
• Assemble the item as close to
its final position (in the same
room) as possible.
• Assemble on a soft level
surface to avoid damaging the
unit or your floor (use opened
out unit carton).
1
Care and maintenance
• Only clean using a damp cloth
and mild detergent, do no use
bleach or abrasive cleaners.
• From time to time check that
there are no loose screws on
this unit.
• This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.
Note: If required the next page
can be cut out and used as
reference throughout the
assembly. Keep this page with
these instructions for future
reference.
• We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
• Safety note: It is
recommended that this unit is
secured to a wall using the
bracket supplied.
• Dispose of all packaging
carefully and responsibly.

Components - Panels
Please check you have all the panels listed below
2
1
80%
x 2
If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
2
4
3
5
6Fixed Shelf (DPF108A)
(569 x 494mm)
Loose Shelf (DPF079A)
(568 x 431mm) x 3
Top/Base (DPF078A)
(569 x 494mm) x 2
Left Side (DPF106A)
(1980 x 560mm)
Right Side (DPF107A)
(1980 x 560mm)
Back (DPF109A)
(579 x 1976mm)

Please check you have all the fittings listed below
3
Components - Fittings If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
Tools required
Note: The quantities below are the correct amount to complete the assembly. In some cases
more fittings may be supplied than are required.
A
Wooden dowel (F22) x 18
B
Metal dowel (F901) x 12
C
D
Large locking
nut (F900) x 12
F
G H I a
I c
I d
I e
I b
Rule Scissors Hammer
Eye protection
(when using a
hammer or drill)
Cross-head
screwdriver
Ruler - Use this ruler to help correctly identify the screws
mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
J K
Electric drill
13mm Screw (F63) x 10
E
13mm Screw (F79) x 2
Connecting Sleeve (F432) x 2 19mm Connecting bolt (F461) x 2
L M
25mm Screw (F50) x 9
N
Hinge Cover (F119) x 5
Bracket (F945) x 2 Shelf support (F110) x 12
Hinge Plate
(F117) x 5
Hinge Arm (F118) x 5
Leg Bracket
(F127) x 2
Leg Socket
(F120) x 4
Leg Clip
(F128) x 2
16mm Screw
(F129) x 16
Leg (F122) x 4
hygena
M
15mm Screw (F284) x 2
IN THE KIT BUT NOT USED???

4
80% x 3
Components - Doors If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
Doors and handles are supplied separately in fascia packs.
Please see below for the correct fascia code for this unit in your chosen fascia design.
Monza Oak
Monza Beech
Imola Black Gloss
Imola Cream Gloss
Imola White Gloss
Pesaro Cream
Pesaro Oak
Ricadi
656/6531
656/6524
656/6548
656/6562
656/6555
656/6586
656/6579
656/6593
Please check you have all the panels listed below
Monza Door (DPF117A)
(596 x 716mm)
Imola Door (DPF117A)
(596 x 716mm)
Ricadi Door (DPF117A)
(596 x 716mm)
Pesaro Door (DPF117A)
(596 x 716mm)
Monza Larder Door
(DPF125A) (596 x 1258mm)
Imola Larder Door
(DPF125A) (596 x 1258mm)
Ricadi Larder Door
(DPF125A) (596 x 1258mm)
888 8
77 7 7
Pesaro Larder Door
(DPF125A) (596 x 1258mm)
The front surface of
this door is protected
with a peel-off film
The front surface of
this door is protected
with a peel-off film

Components - Handles If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
Handles are supplied separately and are located packed in the end sleeve of each fascia pack.
Please see below for the correct fascia code for this unit in your chosen fascia design.
O
O
Monza Door Handle (F123) x 2
Pesaro Door Handle (F125) x 2
Oa
a
a
O
O
O
b
b
b
Ricadi Door Handle (F126) x 2
Hole Plug
(F114) x 5
O a O b O c
25mm Screw
(F132) x 4 25mm Screw
(F132) x 4
25mm Screw
(F132) x 2
25mm Screw
(F132) x 4
Imola Door Handle (F131) x 2
Please check you have all the fittings listed below
5
Monza Oak
Monza Beech
Imola Black Gloss
Imola Cream Gloss
Imola White Gloss
Pesaro Cream
Pesaro Oak
Ricadi
656/6531
656/6524
656/6548
656/6562
656/6555
656/6586
656/6579
656/6593

6
Step 1
J
E
Step 2
Prepare the left side
Refer to step 1 and, if
required, fit 5 hinge
plates onto the left
side , as shown.
Screw 6 metal dowels
into the left side .
Note: Tighten the metal
dowels up fully against
the panels.
Fit a bracket
to the left side
using screw ,
flush with the top
edge and back
edge, see
diagram.
B
B
B
B
B
B
B
B
L
L
L
L
L
J
J
1
1
1
1
1
E
If you would
like your doors
to open this
way, fit the
hinge plates to
the left side
If you would
like your doors
to open this
way, fit the
hinge plates to
the right side
Choose which way
you would like the
doors to open
You can fit the doors to
the left side or right side.
Assembly Instructions If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
1
L
L

7
Step 3
A
A
L
J
E
Prepare the right side
Refer to step 1 and, if
required, fit 5 hinge
plates onto the right
side , as shown.
Screw 6 metal dowels
into the holes shown on
the right side .
Fit a bracket to the
right side , flush with
the top edge and back
edge, see diagram.
Secure the bracket
using screw .
2
B
2
J
J
2
E
B
B
B
B
B
B
L
L
L
L
J
2
2
A
A
A
A
C
C
C
C
A
A
A
A
A
A
C
C
C
C
Prepare the base and
top
Insert 4 large locking
nuts into the base
and top as shown.
Note: Arrow on locking
nut must point towards
hole in edge of panel.
Tap 4 wooden dowels
into the base and top
. as shown.
Note: Wooden dowels
must not stick out from
the edge by more than
10mm or they may
damage other panels.
C
C4
4
10mm
A
A
4
4
Step 4
4
4
Assembly Instructions
2L
L

Assembly Instructions
8
Step 5
Finished
front edge
Finished
front edge
Join the base and top
to the right side
Push the top and
base onto the right
side .
Use a screwdriver to
tighten the 2 large
locking nuts fitted to
the top and base .
Note: Turn the large
locking nuts as far
as they will go - more
than 1/2 a turn.
4
4
44
2
C
C
Step 6
B
C
4
4
2
I a
I b
b: c: d:
Fit the legs to the
base
a: Push the leg sockets
. into the holes in the
base as shown.
b: Secure each leg
socket with 3
screws .
c: Tap in the centre plug
on each leg socket .
d: Push the leg into
the leg socket .
I a
I a
I a
I e
I e
4
x 3
I a
I a
I b
I a
I a
I a
4
I a

Assembly Instructions
9
Step 7
Step 8
Finished
front edge
Fit the fixed shelf
Push the fixed shelf
onto the right side .
Use a screwdriver to
tighten the 2 large
locking nuts fitted to
the fixed shelf .
Note: Turn the large
locking nuts as far as
they will go - more than
1/2 a turn.
6
2
C
C
2
6
6
A
A
A
A
A
A
C
C
C
C
Prepare the fixed
shelf
Insert 4 large locking
nuts into the fixed
shelf as shown.
Note: Arrow on locking
nut must point towards
hole in edge of panel.
Tap 6 wooden dowels
into the fixed shelf .
Note: Wooden dowels
must not stick out from
the edge by more than
10mm or they may
damage other panels.
C
6
A
6
6

Assembly Instructions
10
Step 9
Fit the left side
Push the left side
onto the assembly.
Use a screwdriver to
tighten the large locking
nuts fitted to the
base , top and
fixed shelf .
Note: Turn the large
locking nuts as far
as they will go
- more than
1/2 a turn.
6
6
1
C
C
4 4
4
4
1
Step 10
Fit the back
Slide the back along
the grooves in the side
panels and .
3
1 2 3
1
2

Assembly Instructions
11
Step 11
3
Secure the back
The bottom edge of the
back must be flush
with the bottom edge of
the base .
Secure the back to
the unit using 3 screws
. into the back edge of
the base , fixed shelf
. and top .
Stand the unit up for
the next stage.
3
3
4
4
6 4
6
3
F
4
Warning: Take
care when
drilling the wall
that you do not
drill into any pipes, wires
etc. If in doubt, consult
an expert.
Step 12
Secure the unit to the
wall
Using the brackets
fitted to the back edge of
the sides and
screw the unit to the
wall.
Fixings are not supplied
as they will need to suit
the wall type, and the
length of screw will
depend on the distance
of the back of the Unit to
the wall.
F
1 2
1
2
F
F
F
F
F
F
F
F
F

Assembly Instructions
12
Step 13
Fit the loose shelves
Insert 4 shelf studs at
the required height for
each of the shelves .
Lower the loose shelves
. down onto the shelf
studs .
K
K
5
5
Kx 4
Kx 4
Kx 4
5
5
5
5mm
G
H
Step 14
Joining units together
Fittings have been
supplied so you are able
to join units together.
Make sure that your first
unit is level.
Push the other unit up
against first unit and
ensure both units are
level.
Check that the ends are
flush and in line, then
clamp them together.
Using a 5mm drill bit,
drill 2 holes (approximate
positions shown circled)
in the side panel into the
adjoining side panel of
the other unit.
Push the connecting
sleeves into the holes
and then screw the
connecting bolts in
from the other side.
G
H

Assembly Instructions
13
Step 15
Prepare the doors
Push fit 2 hinges into
the door and 3
hinges into the larder
door .
Secure each hinge
with 2 screws .
Note: Before securing
with the screws, make
sure that the hinges are
positioned at 90 degrees
M
D
M
7
8
7
8
90
M
M
D
D
M
D
D
M
D
D
M
D
D
Important: If you have the Ricadi Doors, please
refer to step 19 for the hinge arm positions.
Important: If you have the Ricadi Doors, please
refer to step 19 for the hinge arm positions.
M
D
D
M

Assembly Instructions
14
Step 16
DO NOT drill
these holes
Small piece of
waste wood
Drill the handle holes
in the door
Important: Please follow
these instructions
carefully.
Lay the doors and
. down onto a smooth
surface.
Important: Carefully
choose which holes you
need to drill.
This will depend on
which side or
you fitted the hinge
plates .
Check that the holes and
hinges are in the same
place as the diagrams.
Note: We recommend
the use of a small piece
of waste wood, placed
behind the hole while
drilling, to reduce the
possibility of any
breakout.
Using the pilot hole in
the rear face of the door,
drill through the holes
indicated opposite, using
a 2.5mm diameter drill.
Turn the door over and
open out the 2.5mm
holes that you have just
drilled by drilling back
through them with a
5mm drill.
Note: Drill bits are not
provided.
ONLY drill
these 2 holes
MONZA DOORS ONLY
Carefully choose which 2 holes you will need to drill in each door.
Only drill the 2 holes shown here if you
have fitted the hinges to the LEFT side.
DO NOT drill
these holes
7
8
2
L
1
ONLY drill
these 2 holes
7
8
7
8

Assembly Instructions
15
Step 17
DO NOT drill
these holes
MONZA DOORS ONLY
Carefully choose which 2 holes you will need to drill in each door.
Only drill the 2 holes shown here if you
have fitted the hinges to the RIGHT side.
ONLY drill
these 2 holes
Drill the handle holes
in the door
Important: Please follow
these instructions
carefully.
Lay the doors and
. down onto a smooth
surface.
Important: Carefully
choose which holes you
need to drill.
This will depend on
which side or
you fitted the hinge
plates .
Check that the holes and
hinges are in the same
place as the diagrams.
Note: We recommend
the use of a small piece
of waste wood, placed
behind the hole while
drilling, to reduce the
possibility of any
breakout.
Using the pilot hole in
the rear face of the door,
drill through the holes
indicated opposite, using
a 2.5mm diameter drill.
Turn the door over and
open out the 2.5mm
holes that you have just
drilled by drilling back
through them with a
5mm drill.
Note: Drill bits are not
provided.
7
8
2
L
1
ONLY drill
these 2 holes
DO NOT drill
these holes
Small piece of
waste wood
Small piece of
waste wood
7
8
7
8

Assembly Instructions
16
Step 18
Drill the handle holes
in the door
Important: Please follow
these instructions
carefully.
Lay the doors and
. down onto a smooth
surface.
Important: Carefully
choose which holes you
need to drill.
This will depend on
which side or
you fitted the hinge
plates .
Check that the holes and
hinges are in the same
place as the diagrams.
Note: We recommend
the use of a small piece
of waste wood, placed
behind the hole while
drilling, to reduce the
possibility of any
breakout.
Using the pilot hole in
the rear face of the door,
drill through the holes
indicated opposite, using
a 2.5mm diameter drill.
Turn the door over and
open out the 2.5mm
holes that you have just
drilled by drilling back
through them with a
5mm drill.
Note: Drill bits are not
provided.
IMOLA DOORS ONLY
Carefully choose which 2 holes you will need to drill in each door.
Only drill the 2 holes shown here if you
have fitted the hinges to the LEFT side.
7
8
2
L
1
ONLY drill
these 2 holes
DO NOT drill
these holes
DO NOT drill
these holes
Small piece of
waste wood
Small piece of
waste wood
ONLY drill
these 2 holes
7
8
7
8

Assembly Instructions
17
Step 19 IMOLA DOORS ONLY
Carefully choose which 2 holes you will need to drill in each door.
Only drill the 2 holes shown here if you
have fitted the hinges to the RIGHT side.
Drill the handle holes
in the door
Important: Please follow
these instructions
carefully.
Lay the doors and
. down onto a smooth
surface.
Important: Carefully
choose which holes you
need to drill.
This will depend on
which side or
you fitted the hinge
plates .
Check that the holes and
hinges are in the same
place as the diagrams.
Note: We recommend
the use of a small piece
of waste wood, placed
behind the hole while
drilling, to reduce the
possibility of any
breakout.
Using the pilot hole in
the rear face of the door,
drill through the holes
indicated opposite, using
a 2.5mm diameter drill.
Turn the door over and
open out the 2.5mm
holes that you have just
drilled by drilling back
through them with a
5mm drill.
Note: Drill bits are not
provided.
7
8
2
L
1
8
Small piece of
waste wood
ONLY drill
these 2 holes
DO NOT drill
these holes
DO NOT drill
these holes
ONLY drill
these 2 holes
7
7
8

Assembly Instructions
18
Step 20
Drill the handle holes
in the doors
Important: Please follow
these instructions
carefully.
Lay the doors and
. down onto a smooth
surface.
Important: Carefully
choose which hole you
need to drill in each
door.
This will depend on
which side or
you fitted the hinge
plates .
Check that the holes and
hinges are in the same
place as the diagrams.
Note: We recommend
the use of a small piece
of waste wood, placed
behind the hole while
drilling, to reduce the
possibility of any
breakout.
Using the pilot hole in
the rear face of the door,
drill through the hole
indicated opposite, using
a 2.5mm diameter drill.
Turn the door over and
open out the 2.5mm hole
that you have just drilled
by drilling back through
them with a 5mm drill.
Note: Drill bits are not
provided.
Push hole plugs
into the 3 unused hinge
holes on each door.
RICADI DOORS ONLY
Carefully choose which hole you will need to drill in each door.
Only drill the hole shown here if you
have fitted the hinges to the LEFT side.
7
8
2
L
1
8
Small piece of
waste wood
DO NOT drill
this hole
DO NOT drill
this hole
DO NOT drill
this hole
O c
O c
ONLY drill
this hole
7
Small piece of
waste wood
ONLY drill
this hole DO NOT drill
this hole
DO NOT drill
this hole
DO NOT drill
this hole
O c
7
8

Small piece of
waste wood
Assembly Instructions
19
Step 21
Small piece of
waste wood
DO NOT drill
this hole
DO NOT drill
this hole
DO NOT drill
this hole
DO NOT drill
this hole
DO NOT drill
this hole
DO NOT drill
this hole
Drill the handle holes
in the doors
Important: Please follow
these instructions
carefully.
Lay the doors and
. down onto a smooth
surface.
Important: Carefully
choose which hole you
need to drill in each
door.
This will depend on
which side or
you fitted the hinge
plates .
Check that the holes and
hinges are in the same
place as the diagrams.
Note: We recommend
the use of a small piece
of waste wood, placed
behind the hole while
drilling, to reduce the
possibility of any
breakout.
Using the pilot hole in
the rear face of the door,
drill through the hole
indicated opposite, using
a 2.5mm diameter drill.
Turn the door over and
open out the 2.5mm hole
that you have just drilled
by drilling back through
them with a 5mm drill.
Note: Drill bits are not
provided.
Push hole plugs
into the 3 unused hinge
holes on each door.
RICADI DOORS ONLY
Carefully choose which hole you will need to drill in each door.
Only drill the hole shown here if you
have fitted the hinges to the RIGHT side.
7
8
2
L
1
O c
ONLY drill
this hole
ONLY drill
this hole
7
8
O c
O c
7
8