ICON Health & Fitness CTTL078040 User manual

USER'S MANUAL
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Serial Number Decal
Model No. CTTL078040
Serial No.
Find the serial number in the location
shown below. Write the serial number
in the space above for reference.
QUESTIONS?
If you have questions, or if there
are missing parts, we will guar-
antee complete satisfaction
through direct assistance from
our factory.
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR TOLL-
FREE CUSTOMER HOT LINE.
The trained technicians on our
Customer Hot Line will provide
immediate assistance, free of
charge to you.
CUSTOMER HOT LINE:
1-866-311-9111
Mon.–Fri., 6 a.m.–6 p.m. MST
Patent Pending

TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
OPERATION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
HOW TO FOLD AND MOVE THE TREADMILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING is attached in the center of this manual.
2
CARDIO TRAINER is a registered trademark of ICON IP, Inc.

1. It is the responsibility of the owner to ensure
that all users of this treadmill are adequately
informed of all warnings and precautions.
2. Use the treadmill only as described in this
manual.
3. Place the treadmill on a level surface, with at
least eight feet of clearance behind it and two
feet on each side. Do not place the treadmill
on any surface that blocks air openings. To
protect the floor or carpet from damage, place
a mat under the treadmill.
4. Keep the treadmill indoors, away from mois-
ture and dust. Do not put the treadmill in a
garage or covered patio, or near water.
5. Do not operate the treadmill where aerosol
products are used or where oxygen is being
administered.
6. Keep children under the age of 12 and pets
away from the treadmill at all times.
7. The treadmill should not be used by persons
weighing more than 300 pounds.
8. Never allow more than one person on the
treadmill at a time.
9. Wear appropriate exercise clothes when
using the treadmill. Do not wear loose clothes
that could become caught in the treadmill.
Athletic support clothes are recommended for
both men and women. Always wear athletic
shoes. Never use the treadmill with bare feet,
wearing only stockings, or in sandals.
10. When connecting the power cord (see page 10),
plug the power cord into a surge suppressor
(not included) and plug the surge suppressor
into a grounded circuit capable of carrying 15
or more amps. No other appliance should be on
the same circuit. Do not use an extension cord.
11. Use only a single-outlet surge suppressor that
meets all of the specifications described on
page 10. To purchase a surge suppressor, see
your local CARDIO TRAINER dealer or call
1-866-311-9111 and order part number 146148,
or see your local electronics store.
12. Failure to use a properly functioning surge
suppressor could result in damage to the con-
trol system of the treadmill. If the control sys-
tem is damaged, the walking belt may change
speed, accelerate, or stop unexpectedly,
which may result in a fall and serious injury.
13. Keep the power cord and the surge suppres-
sor away from heated surfaces.
14. Never move the walking belt while the power
is turned off. Do not operate the treadmill if
the power cord or plug is damaged, or if the
treadmill is not working properly. (See
BEFORE YOU BEGIN on page 5 if the tread-
mill is not working properly.)
15. Never start the treadmill while you are stand-
ing on the walking belt. Always hold the
handrails while using the treadmill.
16. The treadmill is capable of high speeds.
Adjust the speed in small increments to avoid
sudden jumps in speed.
17. The pulse sensor is not a medical device.
Various factors, including the user's move-
ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
18. Never leave the treadmill unattended while it
is running. Always remove the key, unplug
the power cord, and move the reset/off circuit
breaker to the “off” position when the tread-
mill is not in use. (See the drawing on page 5
for the location of the circuit breaker.)
19. Do not attempt to raise, lower, or move the
treadmill until it is properly assembled. (See
ASSEMBLY on page 6, and HOW TO FOLD
AND MOVE THE TREADMILL on page 17.) You
must be able to safely lift 45 pounds (20 kg) to
raise, lower, or move the treadmill.
20. Do not change the incline of the treadmill by
placing objects under the treadmill.
21. When folding or moving the treadmill, make
sure that the storage latch is fully closed.
WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the
following important precautions and information before operating the treadmill.
IMPORTANT PRECAUTIONS
3

22. Inspect and properly tighten all parts of the
treadmill regularly.
23. Never insert or drop any object into any
opening.
24. DANGER: Always unplug the power
cord immediately after use, before cleaning
the treadmill, and before performing the main-
tenance and adjustment procedures de-
scribed in this manual. Never remove the
motor hood unless instructed to do so by an
authorized service representative. Servicing
other than the procedures in this manual
should be performed by an authorized service
representative only.
25. This treadmill is intended for in-home use
only. Do not use this treadmill in any com-
mercial, rental, or institutional setting.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
SAVE THESE INSTRUCTIONS
The decals shown below have been placed on your treadmill. If a decal is missing, or
if it is not legible, please call our Customer Service Department, toll-free, and order a
free replacement decal (see ORDERING REPLACEMENT PARTS on the back cover of
this manual). Apply the decal in the location shown.
4
Note: The decal shown
at the right is 50% of
actual size.

Thank you for selecting the new CARDIO TRAINER®
1000 treadmill. The CARDIO TRAINER 1000 treadmill
offers a selection of features designed to make your
workouts at home more enjoyable and effective. And
when you’re not exercising, the CARDIO TRAINER
1000 treadmill can be folded up, requiring less than half
the floor space of other treadmills.
For your benefit, read this manual carefully before
using the treadmill. If you have questions after read-
ing this manual, call our Customer Service Department
toll-free at 1-866-311-9111, Monday through Friday, 6
a.m. until 6 p.m. Mountain Time (excluding holidays).
To help us assist you, please note the product model
number and serial number before calling. The model
number of the treadmill is CTTL078040. The serial
number can be found on a decal attached to the tread-
mill (see the front cover of this manual for the location).
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
BEFORE YOU BEGIN
Handrail
Console
Lock Knob
Book Holder
Key/Clip
Reset/Off
Circuit Breaker
Walking Belt
Cushioned Walking Platform
Foot Rail Power Cord
Rear Roller
Adjustment Bolts
Water Bottle Holder*
*No water bottle is included.
Pulse Sensor
RIGHT SIDE
LEFT SIDE
5

ASSEMBLY
Assembly requires two persons. Place the treadmill in a cleared area and remove all packing materials. Do not
dispose of the packing materials until the treadmill is assembled.
Note: The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, a
small amount of lubricant may be transferred to the top of the walking belt, the sides of the walking platform, or
the shipping carton. This does not affect treadmill performance. If there is lubricant on top of the walking belt or
on the sides of the walking platform, wipe off the lubricant with a soft cloth and a mild, non-abrasive cleaner.
Assembly requires the included allen wrench and your own phillips screwdriver and
rubber mallet .
For help identifying the assembly hardware, see the drawings below. If a part is not in the parts bags, first
check to see if it has been preassembled.
3/4” Tek Screw (67)–6
1 1/4” Tek Screw (33)–4
3/4” Screw (87)–9 Latch Screw (70)–2
Pulse Bar Bolt (78)–2
3/8” Star Washer (15)–4
Upright Bolt (28)–4
Crossbar Bolt (77)–2
1. Identify the Right Upright (69) and the Left Upright (64) by
observing the positions of the indicated brackets.
Straighten the Wire Harness (98), and feed it into the
lower end of the Right Upright (69) and out of the hole in
upper end as shown in the inset drawing.
Hold the Right Upright (69) against the right side of the
Base (49), with the bracket on the side shown. Hand
tighten two Upright Bolts (28) with two 3/8” Star Washers
(15) into the Base and the Right Upright; be careful not
to damage the Wire Harness (98). Do not tighten the
Upright Bolts yet.
With the help of a second person, carefully tip the tread-
mill onto its other side. Attach the Left Upright (64) as
described above. Note: There is not a wire harness on
the left side.
98
Brackets
64
1
69
49
28
15
98
69
6

7
3. Have the other person hold the Pulse Bar (76) near the
Right Upright (69). Remove the band securing the Pulse
Wire (107) to the Right Upright, and connect the Pulse
Wire to the wire in the Pulse Bar. The connectors should
slide together easily and snap into place; if they do
not, turn one connector and try again. Insert the wires
into the left side of the Right Upright.
Hold the Pulse Bar (76) against the Right Upright (69) and
the Left Upright (not shown) with the pulse plates up as
shown. Attach the Pulse Bar with two Pulse Bar Bolts (78)
(only one side is shown). Be careful not to pinch the
wires. Do not tighten the Pulse Bar Bolts yet.
Hold the Crossbar (69) against the Right Upright (69) and
the Left Upright (not shown). Attach the Crossbar with two
Crossbar Bolts (77). Do not tighten the Crossbar Bolts
yet.
68
Pulse
Plates
78
77
107
69
3
76
107
4. Have a second person hold the console assembly near the
Right Upright (69). Connect the Upright Wire Harness (98)
and the Pulse Wire (107) to the wires extending from the
console assembly. The connectors should slide together
easily and snap into place. If they do not, turn one con-
nector and try again. Insert the connectors into the Right
Upright.
Connect the Upright Ground Wire (41) to the ground wire
extending from the console assembly. Make sure that
the wires are fully connected to each other. Insert the
ground wires into the console assembly.
69
107
Console
Assembly
Ground
Wire
98
41
4
107
98
2. W ith the help of a second person, raise the Left Upright
(64) and the Right Upright (not shown) to a vertical posi-
tion. Raise the Frame (105) to a vertical position.
Press the indicated end of the Shock (105) onto the
bracket on the Base (49) as shown. Press the other end
of the Shock onto the bracket on the Frame (12). Note: It
may be necessary to move the Frame forward or back-
ward to align the Shock with the bracket. It may be help-
ful to use a flat head screwdriver (see the inset drawing)
to lift the metal clip on the Shock as you press the Shock
onto the bracket. Do not remove the clip.
Carefully lower the Frame (12).
105
49
69
2
12
105
Clip

8
7. Make sure that the front edge of the Right Foam Grip
(75) is under the Console Base (81) as shown. Tighten
a 3/4” Tek Screw (67) into the right side of the Right
Foam Grip. Note: It may be necessary to pull the Right
Foam Grip outward slightly (see arrow A) to align the Tek
Screw with the hole in the post.
Attach the Left Foam Grip (not shown) as described in
step 5 and this step. 75
67
A
81
6. Identify the Right Foam Grip (75), which has a large cutout
in the left side for the Pulse Bar (76). Slide the Right Foam
Grip as far as possible onto the post on the Right Upright
(69). (Note: It may be helpful to apply soapy water to the
post.) Make sure that the tab on the Right Foam Grip is
inserted into the Console Base (81).
75
Cutout
Post
69
81
88
87
87
67 67
87
87
8
8. Attach the Console Back (88) with nine 3/4” Screws (87)
and four 3/4” Tek Screws (67) as shown. Start all of the
Screws before tightening any of them; be careful not
to overtighten the Screws.
6
76
Tab
7
69
Console
Assembly
Slot
33
5
5. Set the console assembly on the Right Upright (69) and
the Left Upright (not shown). Be careful not to pinch any
wires. Start all four 1 1/4” Tek Screws (33) (two are
shown) into the console assembly, but do not tighten
them yet.
See step 3. Firmly tighten the two Pulse Bar Bolts (78)
and the two Crossbar Bolts (77).
Position the console assembly so that when the four 1 1/4”
Tek Screws (33) are tightened, they will be centered in the
slots. Tighten the four Tek Screws; be careful not to
overtighten the Tek Screws.

9. Lower the Uprights (64, 69) until the handrails are touch-
ing the floor.
See the lower drawing. Position the Uprights (64, 69) so
that the treadmill Frame (110) is centered between the
Uprights.
Firmly tighten the four Upright Bolts (28). Then, raise the
Uprights (64, 69) back to the vertical position.
64
64, 69
Handrail
110
69
Top View
9
28
9
11. Make sure that all parts are properly tightened before you use the treadmill. Keep the included allen
wrench in a secure place. The allen wrench is used to adjust the walking belt (see page 20). To protect the
floor or carpet from damage, place a mat under the treadmill.
10. Attach the Latch Assembly (11) and the Latch Spacer
(71) to the Left Foam Grip (65) with the two Latch
Screws (70) as shown; tighten the indicated Latch
Screw first.
11
First
71
65
70
10

10
THE PRE-LUBRICATED WALKING BELT
Your treadmill features a walking belt coated with high-
performance lubricant. IMPORTANT: Never apply sil-
icone spray or other substances to the walking
belt or the walking platform. Such substances will
deteriorate the walking belt and cause excessive
wear.
HOW TO PLUG IN THE POWER CORD
Your treadmill, like any other type of sophisticated
electronic equipment, can be seriously damaged by
sudden voltage changes in your home’s power.
Voltage surges, spikes, and noise interference can
result from weather conditions or from other appliances
being turned on or off. To decrease the possibility of
your treadmill being damaged, always use a surge
suppressor with your treadmill (see drawing 1 at
the right). To purchase a surge suppressor, see
your local CARDIO TRAINER dealer or call 1-866-
311-9111 and order part number 146148, or see
your local electronics store.
Use only a single-outlet surge suppressor that is
UL 1449 listed as a transient voltage surge sup-
pressor (TVSS). The surge suppressor must have a
UL suppressed voltage rating of 400 volts or less
and a minimum surge dissipation of 450 joules.
The surge suppressor must be electrically rated for
120 volts AC and 15 amps. There must be a moni-
toring light on the surge suppressor to indicate
whether it is functioning properly. Failure to use a
properly functioning surge suppressor could result
in damage to the control system of the treadmill. If
the control system is damaged, the walking belt
may change speed, accelerate, or stop unexpect-
edly, which may result in a fall and serious injury.
This product must be grounded. If it should malfunc-
tion or break down, grounding provides a path of least
resistance for electric current to reduce the risk of elec-
tric shock. This product is equipped with a cord having
an equipment-grounding conductor and a grounding
plug. Plug the power cord into a surge suppressor,
and plug the surge suppressor into an appropriate
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Important: The treadmill is not compatible with
GFCI-equipped outlets.
This product is for use on a nominal 120-volt circuit,
and has a grounding plug that looks like the plug illus-
trated in drawing 1 below. A temporary adapter that
looks like the adapter illustrated in drawing 2 may be
used to connect the surge suppressor to a 2-pole
receptacle as shown in drawing 2 if a properly
grounded outlet is not available.
The temporary adapter should be used only until a
properly grounded outlet (drawing 1) can be installed
by a qualified electrician.
The green-colored rigid ear, lug, or the like extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box cover.
Whenever the adapter is used it must be held in place
by a metal screw. Some 2-pole receptacle outlet box
covers are not grounded. Contact a qualified elec-
trician to determine if the outlet box cover is
grounded before using an adapter.
DANGER: Improper connection
of the equipment-grounding conductor can
result in an increased risk of electric shock.
Check with a qualified electrician or service-
man if you are in doubt as to whether the
product is properly grounded. Do not modify
the plug provided with the product—if it will
not fit the outlet, have a proper outlet
installed by a qualified electrician.
1
2
Grounded Outlet Box
Grounded Outlet Box
Grounding Plug
Surge Suppressor
Surge Suppressor
Grounding Pin
Adapter
Lug
Metal Screw
Grounded Outlet
Grounding Pin
OPERATION AND ADJUSTMENT