IMT 10000 User manual

Manual Part # 99905185
Model 10000 30-foot Parts &
Specifications
Effective S/N 100001101001
Revised 20141001
IOWA MOLD TOOLING CO., INC.
PO Box 189
Garner, IA 50438
Tel: [phone] FAX: [phone]
Website: http://www.imt.com
Copyright © 2014 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

i
Contents
Revisions .................................................................................................................................................... iii
Introduction 5
Specifications 7
Model 10000 30' Specifications....................................................................................................................7
10000 30' Minimum Chassis Specifications.................................................................................................9
Dimensional Drawing.................................................................................................................................10
30' 10000 Crane Capacity...........................................................................................................................12
Crane Reference 13
Greasing Instructions..................................................................................................................................14
10000 30-foot Crane Recommended Spare Parts .......................................................................................16
Installation Introduction..............................................................................................................................17
Dominator II - 8600 - 10000 Crane Installation Kit (99905067).....................................................18
Additional Installation Components, Non-IMT Body (93713748)......................................20
Telescopic Crane Orientation .....................................................................................................................21
Crane Controls............................................................................................................................................21
Parts 23
Parts Information ........................................................................................................................................24
Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates).............................26
Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates).............................28
Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates).........................30
Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates).........................32
Boom Assembly (99904925) (See Parts List for Effectivity Dates)...........................................................34
Boom Assembly (99904925) (See Parts List for Effectivity Dates)...........................................................36
Valvebank Assembly (99904925)...............................................................................................................38
Valvebank Assembly-Single Proportional (99904925)..............................................................................40
Winch & Anti-Two Block Assembly (99904925)......................................................................................42
Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates)............................................43
Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates)............................................45
Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates).................................................47
Flip Sheave Assembly (99904925) (See Parts List for Effectivity Dates).................................................49
99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates).................51
99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) .................55
Gear Rotator (71056577)............................................................................................................................59
Lower Cylinder (51722956).......................................................................................................................61
Extension Cylinder Assembly (51723604).................................................................................................63
Cylinder (51723931)........................................................................................................................65
Cylinder (51723927)........................................................................................................................67

ii Contents
Winch Specifications (71570825)...............................................................................................................69
Winch Parts (71570825).............................................................................................................................70
Winch Oil Specifications............................................................................................................................73
Valvebank (73734472) ...............................................................................................................................74
Valvebank (73734727) ...............................................................................................................................75
Seal Kit for 73734727 (94399214)..................................................................................................76
Connection Block Seal Kit for 73734727 (94399213)....................................................................78
Hydraulic Schematic Fully Proportional (99905018).................................................................................80
Hydraulic Schematic Single Proportional (99905596)...............................................................................83
Radio Remote Harness (77441481)............................................................................................................87
Radio Remote Harness (77441481)............................................................................................................88
Radio Remote Harness (77441481)............................................................................................................89
Radio Remote Harness-Single Proportional (77441537)............................................................................90
Radio Remote Harness-Single Proportional (77441537)............................................................................91
Radio Remote Harness-Single Proportional (77441537)............................................................................92
Horn Circuit (99905614) ............................................................................................................................93
Decal Placement, 10000 30' Crane .............................................................................................................94
Option-Winch Roller (99905055)...............................................................................................................96
Option - Boom Tip Light Kit (99905289) ..................................................................................................98
General Reference 101
Inspection Checklist..................................................................................................................................101
Deficiency / Recommendation / Corrective Action Report ......................................................................106
Thread Torque Charts...............................................................................................................................108

Contents iii
Revisions
DATE LOCATION DESCRIPTION
20111031
77441481
ECN 11624 - Harness change
20120815
99904925
73734727
ECN 11774 - Added cable guide
ECN 11783 - 73734727 was 73734635
20130228
99904925
ECN 11913 - Single proportional system available
20130412
99904925
ECN 11945 - Cable guide changed
20130417
99904925
ECN 11952 - A2B bracket changed
20130417
99904925
ECN 11959 - Horn controls added
20130522
99904925
ECN 11940 - Hook stow and pin changes
20130214
99904925
ECN 11895 - S3 crane hook, snatch block, and mast changes
20130826
99904925
ECN 11860 - Winch studs changed
20131009
99904925
Engineering mark-up; valvebank assembly item 62 part number change.
20131115
77441481
77441537
99905614
99904925
Added nailboard and circuit charts
Added circuit chart
Added horn circuit schematic
Updated part number of item 13
20140324
99904925
Updated details of item 54
20140415
99905067
99904925
99905289
99905087
ECN 12147 – move limit switch, update crane assembly within drawings
20140508
71570825
Corrected/Added part numbers per 9/11 drawing from vendor.
20140813
51723604
ECN 12216 – changed width of pin boss from 4.88” to 4.75”
20141001
Greasing
Instructions
ECN 12264 – Molub-Alloy 882 was Molub-Alloy 936
99905595
ECN 12266 – Added
73734472
ECN 12253 – Delete 72534560, Add 72532699 & 72532674

5
This volume includes specifications, installation information, and spare parts drawings applicable
to your particular crane. For operating, maintenance and repair instructions, see the Telescopic
Crane Operation, Maintenance and Repair Manual (IMT part number 99905190).
It is your responsibility to operate and maintain this unit in a manner that will result in the safest
working conditions possible. You must be aware of existing Federal, State and Local codes and
regulations governing the safe use and maintenance of this IMT crane. The crane was designed
and built to meet the standards of ANSI/ASME B30.5, Mobile & Locomotive Cranes. Contact the
American Society of Mechanical Engineers (www.asme.org) for more information on
ANSI/ASME B30.5.
Misuse of the crane through overloading, abuse, lack of maintenance and unauthorized
modifications will void the warranty on any part of the unit subjected to this misuse. No warranty
- verbal, written or implied - other than the official, published IMT new machinery and equipment
warranty will be valid with this unit.
Throughout the manual, NOTEs, CAUTIONs and WARNINGs are used to draw the attention of
personnel. They are defined as follows:
For a safe work environment, treat this equipment with respect and service it regularly.
CHAPTER 1
Introduction
CAUTION
ACAUTION is used when there is the
very strong possibility of damage to the
equipment or premature equipment
failure.
WARNING
A WARNING is used when there is the
potential for personal injury or death.
NOTE
ANOTE is used to either convey
additional information or to provide
further emphasis for a previous point.

7
In This Chapter
Model 10000 30' Specifications................................................ 7
10000 30' Minimum Chassis Specifications.............................. 9
Dimensional Drawing ...............................................................10
30' 10000 Crane Capacity........................................................ 12
Model 10000 30' Specifications
GENERAL SPECIFICATIONS
CRANE RATING (Crane rating (ft-lb) is the rated load (lb)
multiplied by the respective distance (ft) from centerline of
rotation with all extensions retracted and lower boom in
horizontal position.)
75,000 ft-lb (10.4 tm)
HORIZONTAL REACH - FLIP SHEAVE UP (From
centerline of rotation)
30'-10" (9.4 m)
HORIZONTAL REACH - FLIP SHEAVE DOWN (From
centerline of rotation)
32'-1" (9.8 m)
HYDRAULIC EXTENSIONS (2)
102" & 102" (259 cm & 259 cm)
LIFTING HEIGHT (From base of crane)
30'-7" (9.3 m)
CRANE WEIGHT
2,480 lb (1,125 kg)
CRANE STORAGE HEIGHT
41.2" (104.7 cm)
MOUNTING SPACE REQUIRED (Crane base)
20" x 21" (50.8 cm x 53.3 cm)
OPTIMUM PUMP CAPACITY
10 -12 U.S gpm (37.9 - 45.4 l/min)
SYSTEM OPERATING PRESSURE
3,000 psi (206.8 bar)
CENTER OF GRAVITY
Horizontal from Centerline of Rotation
54.5" (138.3 cm)
Vertical from Bottom of Crane Base
21.38" (54.3 cm)
TIE-DOWN BOLT PATTERN (8 bolts)
14.75" x 14.75" (37.5 cm x 37.5 cm)
ROTATIONAL TORQUE
9,000 ft-lb (1.2 tm)
CHAPTER 2
Specifications

8 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
PERFORMANCE CHARACTERISTICS
SPECIFICATIONS
SPEED
ROTATION
400° (7.0 rad.)
30 seconds
LOWER BOOM ELEVATION
-10° to +80° (-0.17 to +1.4 rad)
12 seconds to raise or lower
EXTENSION CYLINDERS (2)
102" & 102" (259 cm & 259 cm)
33 seconds to extend or retract
WINCH SPEED (single line)
60 feet per minute
POWER SOURCE
Hydraulic power is provided by an integral mounted hydraulic pump and PTO application. Other
standard power sources may be used. Minimum power required is 23.5 horsepower based on
10-12 GPM (37.9 - 45.4 liters/min) at 3,000 PSI (207 bar).
CYLINDER HOLDING VALVES
The holding sides of all cylinders are equipped with integral-mounted counterbalance valves or
load-holding check valves to prevent sudden cylinder collapse in case of hose failure.
ROTATION SYSTEM
Rotation of the crane is accomplished through a turntable gear bearing powered by a high-
torque hydraulic motor through worm gear reduction. Standard rotation is 400º (6.98 rad).
HYDRAULIC SYSTEM (PTO DRIVEN)
The hydraulic system is an open-centered, full-pressure system that requires 10-12 GPM (37.9 -
45.4 liters/min.) optimum oil flow at 3000 psi (207 bar). It is equipped with a four-section, stack-
type, electric, remote control valve with an RF remote-control system with a 40' (9.1 m) radio
elimination cable. The system includes a separate hydraulic oil reservoir, suction line filter,
return-line filter and control valve.
OVERLOAD PROTECTION SYSTEM
Overloading of the crane is prevented by the overload protection system. A pressure transducer
mounted on the lower cylinder senses overload conditions. When in an overload situation, the
winch-up, extension-out, and boom-down functions are stopped. To relieve the situation, raise
the boom, retract the extensions, or lower the winch.
WINCH
The 5,500 lb (2,495 kg) planetary winch is powered using a high-torque hydraulic motor. The
lifting capacity of the winch is 5,500 lb (2,495 kg) one-part line. Maximum two-part line capacity
is based on the maximum crane capacity. The winch is equipped with 120 ft (36.6 m) of 7/16"
(1.1 cm) 6X25 wire rope. A compact, anti-two block device is included to prevent the lower block
or hook assembly from coming in contact with the boom sheave assembly. The winch meets
ANSI B30.5 standards.

Chapter 2 Specifications 9
10000 30' Minimum Chassis Specifications
CRANE MODEL
10000 - 30'
CHASSIS STYLE
Conventional Cab
BODY STYLE
Dominator™ II minimum
CAB-TO-AXLE (1)
84 - 120" (213 - 305 cm)
RESISTANCE TO BENDING MOMENT
1,200,000 in-lb (138,255 kg-m)
FRAME SECTION MODULUS
14.2 cubic inches (232.7 cc)
RATED MOMENT
75,000 ft-lb (10,369 kg-m)
GROSS VEHICLE WEIGHT RATING (2)
26,000 lb (11,793 kg) minimum
NOTES:
1 The Cab to Axle (CA) dimension varies based on the configuration of the body, crane, and
auxiliary equipment including welder decks. Make sure the CA is free and clear from
obstructions everywhere except between the frame rails.
2 The Gross Vehicle Weight Rating (GVW) is a minimum guideline. Contact IMT if you have
questions regarding your particular installation.
3 In addition to these specifications, heavy duty electrical and cooling systems are required. It
is recommended that the vehicle be equipped with an engine tachometer, auxiliary brake
lock, and power steering.
4 Weight distribution calculations are required to determine final axle loading.
5 All chassis, crane and body combinations must be stability-tested to ensure stability per
ANSI B30.5
Iowa Mold Tooling Co., Inc. reserves the right to change specifications and design without notice.

10 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Dimensional Drawing
Dimensions for 30' 9500 and 10000 Crane
13'-0"
(4.0 m) 30'-0"
(9.1 m)
(Fully retracted) (Fully extended)
15'-4"
(4.7 m)
32'-1"
(9.8 m)
(Fully
(Fully
retracted)
extended)
5'-8"
(1.7 m)
2'-8"
(0.8 m)

Chapter 2 Specifications 11
MOUNTING HOLE PATTERN
(FROM BASE OF CRANE)
23.4"
(59.3 cm)
18.1"
(46 cm)
6.6" (16.8 cm)
14.75"
(37.5 cm)
20.8" (52.8 cm)
13.75"
(34.9 cm)
14.75"
(37.5 cm) RADIUS 20" (51 cm)
SWING CLEARANCE
15.91"
(40.4 cm)
8" (20.3 cm)
24"
(61.0 cm)
TOP VIEW
29.6"
(75.1 cm)
41.2"
(104.7 cm)
8.7"
(22.1 cm)
17.75"
(45.1 cm)
CENTER
OF GRAVITY
20.3"
(51.6 cm)
52.6" (133.6 cm)
6.5"
(16.5 cm)
47.8" (121.4 cm) 50.4" (128.1 cm)
175.1" (444.7 cm)

12 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
30' 10000 Crane Capacity
70399109
IOWA MOLD TOOLING CO., INC.
•Values in the box indicate the
xxxx lb
xxxx kg
•Maximum 1-part line weight is 5500 lb
TEL: [phone] FAX: [phone]
13'-0"
(4.0 m) 21'-6"
(6.6 m) 30'-0" (9.1 m)
75°
60°
45°
30°
15°
0°
8550
3880
10000
4535
10000
4535
6170
2800
3900
1770
3030
1375
2640
1195
2330
1060
2030
920
8950
4060 6100
2765
4580
2075
4000
1815
3600
1635
3250
1475
5750
2610
5850
2655
6400
2900
7475
3390
10000
4535 9025
4095
BOX 189, GARNER, IA 50438-0189
•The weight of load-handling devices is
part of the load lifted and must be
deducted from the rated capacity.
use of 2-part line is required.
(2500 kg).
80°

13
In This Chapter
Greasing Instructions ...............................................................14
10000 30-foot Crane Recommended Spare Parts List ............. 16
Installation Introduction.............................................................17
Telescopic Crane Orientation................................................... 21
Crane Controls......................................................................... 21
CHAPTER 3
Crane Reference

14 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Greasing Instructions
Different lubricants are required for different sections of your crane. Contact your lubricant
supplier for specific product information. Follow the grease and lubricant specifications and
intervals listed in this manual for best results.
Crane grease zerks must be greased on a weekly basis during normal operating conditions.
Under severe operating conditions the zerks must be greased more frequently. Each grease
zerk is marked with a decal, “Grease Weekly”, as shown. Rotate the worm gear bearing when
greasing the worm gear bearing grease zerks.
Crane worm gear bearing teeth must be lubricated weekly with Molub-Alloy 882 Heavy or
equivalent, applied with a grease gun or brush. Cover all teeth with grease and leave no
exposed metal surfaces showing.
Weekly, remove cover and lubricate with
MOLUB-ALLOY882 HEAVY
open-gear compound while rotating crane.
MOLUB-ALLO Yis a registered trademark of
Castrol Industrial PLD Downers Grove, I L1-800-621-6221
70392399

Chapter 3 Crane Reference 15
Flip
Zerk
Sheave
Worm Gear Grease Zerks
Opposite Side of Crane
NOTE:
Remove guard. Grease
worm gear teeth with
Molub-Alloy 882 or
equivalent. Spray or
brush on.
Rotated view
Turntable
Grease
Bearing
Zerk
Snatch
Zerk
Block
LOCATION
LUBRICANT
APPLICATION
METHOD
FREQUENCY
Base - Turntable Bearing
Grease Zerk Extreme Pressure Lithium
Grease such as
Shell Alvania 2EP,
Shell Retinax "A",
Mobilgrease XHP 462,
Cenex ML 365,
Xtreme True-Flo MP EP2
Lithium Grease
or equivalent.
Apply with hand or
pneumatic pressure
grease gun.
Weekly
Flip Sheave Pin
Snatch Block Pin
Worm Gear Bearings Grease
Zerks (*Rotate crane while
greasing)
Rotation Worm Gear Teeth
Molub-Alloy 882 Heavy or
equivalent
Brush or spray on.
Weekly

16 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
10000 30-foot Crane Recommended Spare Parts
This parts list is intended to provide the user with a stock of parts sufficient to keep the unit
operating with the minimal down-time waiting for parts, but it does not indicate these items will
fail within a year. In addition, there may be parts failures not covered by this list. Parts not listed
are considered as not being Critical or Normal Wear items during the first year of operations.
BASE & MAST ASSEMBLY
73051919
HYDRAULIC MOTOR
1
72601949
CAP SCREW 0.50-13 X 1.25 SHZC
2
72601629
CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z
4
72601817
CAP SCREW .75-10 X 3.25 HEX HEAD GR8 Z
16
BOOM ASSEMBLY
60030336
WEAR PAD-RC
1
60030337
WEAR PAD-ROUND
2
60030422
WEAR PAD-ROUND
1
60030423
WEAR PAD-RC
4
60030424
CAP- ANTI-TWO BLOCK PIN
2
60030428
WEAR PAD-ROUND
4
60030425
WEAR PAD-ROUND
2
60030429
WEAR PAD- ANTI-TWO BLOCK BRACKET
2
ANTI-TWO-BLOCK ASSEMBLY
77041863
LIMIT SWITCH
1
CRANE & WINCH ASSEMBLY
52718741
PIN (effective through 05/22/13)
2
52723036
PIN (effective through 05/22/13)
1
60140915
PIN-TYPE NN 2.0 X 13.75
(effective from 05/22/13)
2
60140916
PIN-TYPE NN 2.0 X 9.5
(effective from 05/22/13)
1
70732882
HOOK, 5.9 TON
1
70580203
WIRE ROPE ASSEMBLY
1
60030255
SHEAVE
1
LOWER CYLINDER (51722956)
94399133
SEAL KIT
1
51723931 CYLINDER (PART OF 51723604 EXT. CYLINDER ASSEMBLY)
94399160
SEAL KIT
1
51723927 CYLINDER (PART OF 51723604 EXT. CYLINDER ASSEMBLY)
94399162
SEAL KIT
1
WINCH (71570825)
73534498
OIL RETAINER SEAL
1
73534499
OIL RETAINER SEAL
1
73534500
BALL BEARING
1
73540344
DUAL COUNTERBALANCE VALVE ASSEMBLY
1
73534501
BALL BEARING
1
VALVE BANK (73734727)
94399213
SEAL KIT, CONNECTION BLOCK
1
94399214
SEAL KIT, VALVE SECTIONS
1
77041898
SOLENOID, 12V
1

Chapter 3 Crane Reference 17
Installation Introduction
GENERAL
This section contains instructions for the installation of your crane. Prior to installing the crane
and hydraulic components, make sure that the chassis is ready to receive the crane (see the
Installation Section of the IMT Telescopic Crane Operation & Safety Manual, 99905190).
Reinforce the chassis frame, as necessary, and install the PTO and pump.
Each installation may vary in components used. It is important to use hoses of proper length,
pumps of correct size, and PTO’s of adequate speed. Study the applicable installation kit in the
parts section before attempting any installation.
CRANE INSTALLATION
In addition to meeting Minimum Chassis Specifications, there must be sufficient room to
mounting the crane and the platform must be strong enough to support the crane and rated load.
Install the crane only on an IMT designed and approved truck body. The body must be designed
to sustain the forces imposed by the crane when lifting the full rated load. In addition, an IMT
designed body is designed to take full advantage of the standard reservoir placement. This
reservoir is installed in the cargo area of the body. Before attempting to install the crane, the
body must be installed.

18 Model 10000 30-foot Parts & Specifications Manual Part # 99905185
Dominator II -8600 -10000 Crane Installation Kit (99905067)
7 (6)
5 (8)
2
3
4
6 (2)
5, 7
5, 7 5, 6
5, 6 5, 7
5, 7
5, 7
5, 7
DOOR
SIDE
1
2
CUT WASHER
LOCATIONS
NOTES (SEE REFERENCE NUMBER IN BOX):
1 INSTALL THE LEVEL INDICATOR (72042097) PARALLEL TO THE DOOR REINFORCEMENTS.
2 TORQUE MOUNTING BOLTS TO 680 FT-LB (94 KG-M). (8 PLACES) USE THE SUPPLIED 3" (7.6 cm) BOLTS
WITH A CRANE BOX TOP PLATE THICKNESS OF 1/2" TO 5/8" (1.3 cm TO 1.6 cm) ONLY. DETERMINE THE
THICKNESS OF THE CRANE BOX TOP PLATE PRIOR TO MOUNTING. IF DIFFERENT LENGTH BOLTS
ARE REQUIRED, THEY MUST BE 1-8, GRADE 8, ZINC COATED, OF PROPER LENGTH. FAILURE TO USE
PROPER LENGTH BOLTS MAY CAUSE THE BOLTS UNDER THE CRANE SWING BEARING TO BOTTOM
OUT BEFORE TORQUING. INSURE A MINIMUM OF 1-1/2" (3.8 cm) THREAD ENGAGEMENT.