IMT 5005i User manual

IOWA MOLD TOOLING CO., INC.
P.O. Box 189
Garner, IA 50438
Tel: [phone]
Fax: [phone]
www.imt.com
Revised 09-29-2020
Copyright © 2020 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa
Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company
IMT 5005i / 6006i
Parts &
Specifications
Manual # 99904387

ii
IMT 5005i / 6006i - Manual # 99904387
Operating, servicing and maintaining this vehicle
or equipment can expose you to chemicals
including engine exhaust, carbon monoxide,
phthalates, and lead, which are known to the
State of California to cause cancer and birth
defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the
engine except as necessary, service your vehicle
or equipment in a well-ventilated area and wear
gloves or wash your hands frequently when
servicing. For more information go to
www.P65Warnings.ca.gov.
70490167
70490167
PROP 65
BKS 5-29-18
ORANGE , BLACK AND WHITE
3.27” 2.70”
CN

iii
IMT 5005i / 6006i - Manual # 99904387
Table of Contents
Introduction 1
Introduction ....................................................................................................................................................2
Specications 3
 ..........................................................................4
5005i - Load Capacity Chart ..........................................................................................................................6
6006i(12V) - Load Capacity Chart ................................................................................................................7
5005i & 6006i(12V)  ................................................................................................8
Pump & Motor Performance ..........................................................................................................................9
Assemblies & Grease Zerk Locations..........................................................................................................12
5005i & 6006i (12V) Recommended Spare Parts List .................................................................................13
5005i & 6006i(12V) Crane Installation (99904394)......................................................................................15
5005i & 6006i(12V) Electric Crane Battery Circuit (99904884)....................................................................21
Telescopic Crane Orientation.......................................................................................................................22
Electric Crane Control..................................................................................................................................23
Parts 25
Parts Information..........................................................................................................................................26
Electric Crane Power Safety ........................................................................................................................28
5005i - Mast Assembly (99904334) .............................................................................................................30
6006i - Mast Assembly (99904454) .............................................................................................................34
6006i - Contactor Assembly (99904454)......................................................................................................36
5005i & 6006i - Valve Bank (73734304 & 73734375) ..................................................................................38
5005i - Cylinder, Lower (51721395).............................................................................................................40
6006i - Cylinder, Lower (51721396).............................................................................................................44
5005I & 6006i-Boom Assembly (99904335) ................................................................................................46
5005i-Crane & Winch Assembly (99904336) ...............................................................................................50
6006i-Crane & Winch Assembly (99904456) ...............................................................................................56
Electrical Installation (99904437).................................................................................................................62
Cord Reel – 6.7m, Electric 2 – Wire (70735052) .........................................................................................64
Cord Reel Assembly, 10’5” W/Packard Connector (51727065) ...................................................................65
Snatch Block (51724950).............................................................................................................................66
Cylinder, Extension (51721386)...................................................................................................................68
Winch (71570923)........................................................................................................................................70
Power Unit (7351128212V) & (7351130824V) .............................................................................................72
Power Unit (73511155).................................................................................................................................76
Hydraulic Installation (99904438) ................................................................................................................77
Tethered Control Installation (99904593).....................................................................................................88
Radio Control Installation, Standard (99904594).........................................................................................89
Radio Control Installation, Proportional (99904595) ....................................................................................90
Lighting & Electrical 91
Cable Assembly (51726427)........................................................................................................................92
Light Kit (99906235).....................................................................................................................................93
275 & 225-Amp Contactor Replacement (99904578 ...................................................................................98
Protective Sleeve Installation (70034573) .................................................................................................100
Harness, Radio (77441270).......................................................................................................................101
Harness, Tethered (77441269) ..................................................................................................................103
Harness, LED Boom Tip Jumper (77441689) ............................................................................................108
Harness, Light SW A2B CRD Reel (77441674) ........................................................................................ 110
Harness, Limit Switch Jumper (77441678) ................................................................................................ 112

iv
IMT 5005i / 6006i - Manual # 99904387
General Information 113
Decal Installation (99904470) .................................................................................................................... 114
Turntable Bearing Inspection ..................................................................................................................... 117
Turntable Bearing Tilt Test ......................................................................................................................... 117
Turntable Bearing Thread Tightening......................................................................................................... 118
Torque Charts ............................................................................................................................................ 119
Torque Charts (Metric) ...............................................................................................................................120

Introduction 1 Section - 1
IMT 5005i / 6006i - Manual # 99904387
IntroductionSection - 1

Introduction 2 Section - 1
IMT 5005i / 6006i - Manual # 99904387
Introduction
              
responsibility to maintain and operate this unit in a manner that will result in the safest working conditions possible.
Warranty of this unit will be void on any part of the unit subjected to misuse due to overloading, abuse, lack of
               󰀩
published IMT new machinery and equipment warranty will be valid with this unit. In addition, it is also the user’s
responsibility to be aware of existing Federal, State and Local codes and regulations governing the safe use
and maintenance of this unit. This crane was designed and built to meet the standards of ANSI/ASSE A10.31-

Standards Institute (www.ansi.org) for more information.
Throughout this manual, four means are used to draw the attention of personnel. They are NOTE, CAUTION and

NOTE
A NOTE is used to either convey additional
information or to provide further emphasis for
a previous point.
CAUTION
A CAUTION is used when there is the very
strong possibility of damage to the equipment
or premature equipment failure.
WARNING
A WARNING is used when there is the
potential for personal injury or death.
DANGER
Danger indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury. Danger is used in the
extreme situations.
For a safe work environment, treat this equipment with respect and service it regularly

 3 Section - 2
IMT 5005i / 6006i - Manual # 99904387
SpecificationsSection - 2

 4 Section - 2
IMT 5005i / 6006i - Manual # 99904387
5005i & 6006i(12V)TechnicalData-GeneralSpecications
5005i 6006i(12V)
CRANE RATING (crane rating (ft-lb)
is the rated load (lb) multiplied by the
respective distance (ft) from centerline of
rotation with all extensions retracted and
lower boom in horizontal position.)
30,000 ft-lb at 10’-0”
(4.1 tm at 3.0 m)
38,000 ft-lb at 11’-0”
(5.3 tm at 3.3 m)
Max. Horizontal Reach (From Centerline
Of Rotation)
22’-0”
(6.7 m)
Hydraulic Extension (1) 72”
(183 cm)
Manual Extension (1) 72”
(183 cm)
Lifting Height (From Base of Crane to
Centerline of Sheave)
23’-6”
(7.2 m)
Crane Weight (1H1m) 1440 lb
(653 kg)
1450 lb
(660 kg)
Crane Storage Height 37”
(94 cm)
Mounting Space Required (Crane Base) 18” x 18”
(45.7 cm x 45.7 cm)
Hydraulic System Operating Pressure 2500 PSI
(172 Bar)
Maximum Hydraulic Flow 2.6 gpm
(9.84 L/min)
Oil Reservoir Capacity 1.5 gallons
(5.7 L)
Oil Type ISO VG32, Low Pour, Anti-Wear Hydraulic Oil
CENTER OF GRAVITY
Horizontal from Centerline of Rotation
(Booms Retracted)
33”
(84 cm)
Horizontal from Centerline of Rotation
(Booms Extended)
65.5”
(166 cm)
Vertical from Bottom of Crane Base 18”
(45.7 cm)
Tie-Down Bolt Pattern (On Center) 14.75” x 14.75”
(37.5 cm x 37.5 cm)
Rotation Torque 4000 ft-lb
CYLINDER SPECIFICATIONS
Lower Boom Cylinder
4.0" bore;
21.43" stroke
(10 cm bore)
(54.4 cm stroke)
4.5” bore
21.43” stroke
(11.4 cm bore)
(183 cm stroke)
Extension Boom Cylinder 2.5” bore;
72” stroke

 5 Section - 2
IMT 5005i / 6006i - Manual # 99904387
5005i 6006i(12V)
WINCH SPECIFICATIONS
Winch Pull Line 3000 lb
(1361 kg)
—
Pull Line Speed Without Load 37 ft/min
(11.2 m/min)
—
First Wrap Line Speed —11.5 ft/min
(3.5 m/min)
Third Wrap Line Speed —14 ft/min
(4.3 m/min)
Rope Diameter 5/16” (
8 mm)
3/8”
(9.6 mm)
Wire Rope Length 80’
(24.3 m)
Cable Nominal Strength 10,540 lb
(4,780 kg)
15,100 lb
(6,850 kg)
PERFORMANCE CHARACTERISTICS - 5005I & 6006i(12V)
SPECIFICATIONS SPEED
Rotation 360º (Continuous) 48 seconds
Lower Boom Elevation -5º to +75º 30 seconds (raise); 38 (lower)
Extension Cylinder 72” (1.8 m) 30 seconds (out); 35 (in)
CHASSIS REQUIREMENTS - 5005i & 6006i(12V)
GVWR 18,000 lb (8165 kg) (Minimum)
ELECTRICAL REQUIREMENTS - 5005i & 6006i(12V)
System Voltage 12 Volts
Battery
Minimum of 2 identical batteries in parallel
750 CCA MIN per battery.

Batteries must be fully charged prior to use.
Alternator 200 Amperes MINIMUM
Engine
Running at idle speed.
Elevated RPM required if additional high amperage draw systems will be in use
while crane is being operated.
Duty Cycle
Duty cycle and absolute continuous on-time according to the crane user
manual.
Winch is not operated simultaneously with any other function.

 6 Section - 2
IMT 5005i / 6006i - Manual # 99904387
5005i - Load Capacity Chart
BY
CAPACITY CHART -
IMT 5005i CRANE
7-3-08
IOWA MOLD TOOLING CO., INC
BOX 189, GARNER, IA 50438
TEL: [phone] FAX: [phone]
TECH PUBS GENERATED DRAWING
DR AWN B Y
AP P R OVE D B Y DAT E
DAT E S CALE
T ITL E
S IZ E DW G NO
PAT
A
F U L L
S H T OF
1 1
NOTES:
MATL: .OO5“ VELVET FINISH LEXAN
ADHESIVE: 3M 468 HI-PERFORMANCE APPLIED AFTER SCREENING
SIZE: 6”W x 8.5"H
COLORS: BLACK ON WHITE BACKGROUND, AS SHOWN
VENDOR: CREATIVE SCREEN PRINT (CRE10) OR EQUIV.
70397492
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
TEL: [phone] FAX: [phone]
70397492
5005i CAPACITY CHART
15°
30°
45°
60°
75°
18'
5.5 m
15'
4.6 m
12'
3.6 m
9'
2.7 m
6'
1.8 m
3'
0.9 m
0
(Base)
24'
7.3 m
21'
6.4 m
18'
5.5 m
15'
4.6 m
12'
3.6 m
9'
2.7 m
6'
1.8 m
3'
0.9 m
21'
6.4 m
5000
2268
5000
2268
4625
2098
5000
2268
3870
1755
2780
1260
4850
2200
3000
1360
2125
965
4170
1890
2550
1155
1775
805
3630
1645
2190
995
1520
690
3040
1380
1825
830
1260
570
WIRE ROPE DATA:
DIAMETER; 0.31, NON-ROTATION RESISTANT, MINIMUM BREAKING LOAD; 9160,
MAXIMUM SINGLE LINE LOAD; 2617 lb (1187 kg).
DISTANCE IN FEET/METERS / LOAD IN POUNDS/KG. WEIGHT OF LOAD HANDLING
DEVICES ARE PART OF THE LOAD LIFTED AND MUST BE DEDUCTED FROM THE CAPACITY.
DESCRIPTIONECN/CNREV
REVISIONS
DATE
A 277 ADDED WIRE ROPE INFORMATION
PER ASME B30 5-1.1.3
12-15-15 BKS
Maximum one-part line
capacity is 3000 lbs
(1360 kg). For greater
loads use two-part
line.
XXXX lbs
XXXX kg
B 277-1 Added LB/KG ledger 5-31-16 BKS

 7 Section - 2
IMT 5005i / 6006i - Manual # 99904387
6006i(12V) - Load Capacity Chart
RE VIS IONS
REV ECN/CN DESCRIPTION DATE BY
CAPACITY CHART -
IMT 6006i CRANE
6-25-2015
IOWA MOLD TOOLING CO., INC
BOX 189, GARNER, IA 50438
TEL: [phone] FAX: [phone]
TECH PUBS GENERATED DRAWING
DR AWN B Y
AP P R OVE D B Y DAT E
DAT E S CALE
T ITL E
S IZ E DW G NO
OJR
A
FU L L
S H T OF
1 1
NOTES:
MATL: .OO5“ VELVET FINISH LEXAN
ADHESIVE: 3M 468 HI-PERFORMANCE APPLIED AFTER SCREENING
SIZE: 6”W x 8.5"H
COLORS: BLACK ON WHITE BACKGROUND, AS SHOWN
VENDOR: CREATIVE SCREEN PRINT (CRE10) OR EQUIV.
70397493
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189
TEL: [phone] FAX: [phone]
70397493
6006i CAPACITY CHART
15°
30°
45°
60°
75°
18'
5.5 m
15'
4.6 m
12'
3.6 m
9'
2.7 m
6'
1.8 m
3'
0.9 m
0
(Base)
24'
7.3 m
21'
6.4 m
18'
5.5 m
15'
4.6 m
12'
3.6 m
9'
2.7 m
6'
1.8 m
3'
0.9 m
21'
6.4 m
6000
2720
6000
2720
6000
2720
6000
2720
4990
2265
3610
1640
6000
2720
3890
1765
2780
1260
5340
2420
3300
1495
2340
1060
4680
2125
2860
1300
2010
910
3950
1790
2400
1090
1660
755
Maximum 1-part line capacity
is 3000 lb (1360 kg). For
greater loads, use 2-part line.
NOTE: LBS/KG denote 2-part
line.
A 3000 lb was 4000 lb and
(1360 kg was 1850 kg)
02/26/15 OJR
WIRE ROPE DATA:
DIAMETER: 0.31, NON-ROTATION RESISTANT, MINIMUM BREAKING LOAD: 9160.
DISTANCE IN FEET/METERS / LOAD IN POUNDS/KG. WEIGHT OF LOAD HANDLING
DEVICES ARE PART OF THE LOAD LIFTED AND MUST BE DEDUCTED FROM THE CAPACITY.
277B ADDED WIRE ROPE INFORMATION
PER ASME B30 5-1.1.3
BKS12-15-15

 8 Section - 2
IMT 5005i / 6006i - Manual # 99904387
5005i & 6006i(12V) GeometricConguration
5'-10"
(1.77 m)
4'-3"
(1.30 m)
2'-9"
(83.8 cm)
1'-7" (48.2 cm)
10'-0" (3.05 m)
16'-0" (4.88 m)
22'-0" (6.71 m)
23'-1"
(7
.03 m)
17'-3"
(5.30 m)
11'-10"
(3.60 m)

 9 Section - 2
IMT 5005i / 6006i - Manual # 99904387
Pump & Motor Performance
The 12V Powerpack Motor for the 5005i and 6006i crane cannot be run continuously without Serious motor
damage. The pump has a MAXIMUM duty cycle of 2.5 minutes which must be followed by cool-down to ambient
temperature. It can be run intermittently according to the above chart.
0
1
2
3
4
5
0.0
5.0
10.0
15.0
20.0
0
62
124
186
248
310
05001000150020002500300035004000
PSI
BAR
0 25 50 75 100125150175200225250275
Q - 2.5 CC
I - 2.5 CC
230 AMPS
2500 PSI
CAUTION
Avoid motor damage! Operate within
performance curves shown.

 10 Section - 2
IMT 5005i / 6006i - Manual # 99904387
NOTE:

using the duty cycles per the S2 and S3 curves, or at full power for 2.5 minutes, which MUST be followed by a
complete cool-down to ambient.

 11 Section - 3
IMT 5005i / 6006i - Manual # 99904387
Crane ReferenceSection - 3

 12 Crane Reference
IMT 5005i / 6006i - Manual # 99904387
Assemblies & Grease Zerk Locations
ITEM NO. LOCATION DESCRIPTION LUBRICANT FREQUENCY
1LOWER CYLINDER ROD
SHELL
ALVANIA 2 EP
OR
SHELL

WEEKLY
2LOWER CYLINDER BASE
3GEAR ROTATOR GREASE EXTENSION
*ROTATE CRANE WHILE GREASING.
4POWER UNIT
5POWER UNIT
6LOWER BOOM PIN
NOTE
All application points must be greased weekly under normal workloads and moderate weather conditions.
Under severe operating conditions, lubricate more frequently. See the IMT Electric Crane Operation &

NOTE:
󰀨
4
5
LOWER
CYLINDER
3
6
CRANE
BASE
WINCH
SNATCH
BLOCK
MAST
POWER
UNIT
LOWER
BOOM
EXTENSION
BOOM
HOOK
2
1
HYDRAULIC
RESERVOIR

 13 Crane Reference
IMT 5005i / 6006i - Manual # 99904387
5005i & 6006i (12V) Recommended Spare Parts List
5005i 6006i (12V)
51721395 LOWER CYLINDER QTY. 51721396 LOWER CYLINDER QTY
9D161823 SEAL KIT 1 9D161823 SEAL KIT 1
6ID40143 PISTON 1 6ID40143 PISTON 1
6HD40022 HEAD 1 6HD40022 HEAD 1
73054999 VALVE-CBAL 73054999 VALVE-CBAL 1
77041786 SWITCH-PRESS 2750 PSI 77041786 SWITCH-PRESS 2750 PSI 1
51721386 EXTENSION CYLINDER 51721386 EXTENSION CYLINDER
51744143 SEAL KIT 1 51744143 SEAL KIT 1
6HD25015 HEAD 1 6HD25015 HEAD 1
60127830 PISTON 1 60127830 PISTON 1
73054999 VALVE-CBAL SUN01 CBBC-LHN 1 73054999 VALVE 1
99904334 BASE & MAST ASSEMBLY 99904454 BASE & MAST ASSEMBLY
60118032 CABLE CONNECTOR
MODIFICATION 1 60118032 CABLE CONNECTOR MODIFICATION 1
72060173 CAP SCR .62-11X 3.75 HH 18 72060173 CAP SCREW .62-11X 3.75 HH 18
73051513 MOTOR-HYD 1 73051513 MOTOR-HYDRAULIC 1
76039295 GASKET-GEAR 1 76039295 GASKET-GEAR 1
77441336 SWITCH- 225A CONTACTOR (12
OR 24V) 1 77441336 SWITCH- 275A CONTACTOR 1
77441281 CABLE CONNECTOR-FEMALE 1 77441281 CABLE CONNECTOR-FEMALE 1
77441285 TERMINAL RING, INSULATED 3/8
STUD 77441285 TERM RING INSULATED 3/8 STUD 1
72060178 CAP SCREW .62-11X 4.00
HEX HEAD GRADE 8 ZINC 15
73734304 VALVE BANK (12V) 73734304 VALVE BANK (12V)
73540327 COIL (VALVE BANK) (12V) 3 77040327 COIL (VALVE BANK) 6
73540326 VALVE ASSEMBLY (VALVE &
COIL) (12V) 6 73540326 VALVE ASSEMBLY (VALVE & COIL) 3
73734375 VALVE BANK (24V) 73734735 VALVE BANK (24V)
77040527 COIL (VALVE BANK) (24V) 3 77040527 COIL (24V) 6
73540336 VALVE ASSEMBLY (VALVE &
COIL) (24V) 6 73540326 SOLENOID VALVE (24V) 3
73511282 POWER UNIT (12V) 73511282 12V POWER UNIT (EFF.10/11/12)
77043065 MOTOR (12V) 1 77043065 MOTOR (12V) 1
73511307 PUMP 1 73511307 PUMP 1
73540517 RELIEF VALVE ASSEMBLY 1 73540517 RELIEF VALVE ASSEMBLY 1
74399495 RESERVOIR 1 74399495 RESERVOIR 1
70734788 BREATHER - CAP 1 70734788 BREATHER - CAP 1
73734791 TUBE - SUCTION 1 73734791 TUBE - SUCTION 1
70734792 STRAINER 1 70734792 STRAINER 1
73511282 POWER UNIT (24V) 73511308 24V POWER UNIT
77043065 MOTOR (24V) 1 77043066 MOTOR (24V) 1
73511307 PUMP 1 73511307 PUMP 1
73540517 RELIEF VALVE ASSEMBLY 1 73540517 RELIEF VALVE ASSEMBLY 1
74399495 RESERVOIR 1 74399495 RESERVOIR 1
70734788 BREATHER CAP 1 70734788 BREATHER - CAP 1

 14 Crane Reference
IMT 5005i / 6006i - Manual # 99904387
5005i 6006i (12V)
73734791 TUBE-SUCTION 1 73734791 TUBE - SUCTION 1
70734792 STRAINER 1 70734792 STRAINER 1
73511308 24V POWER UNIT QTY
77043066 MOTOR (24V) 1
73511307 PUMP 1
73540517 RELIEF VALVE ASSEMBLY 1
74399495 RESERVOIR 1
70734788 BREATHER - CAP 1
73734791 TUBE - SUCTION 1
70734792 STRAINER 1
99904335 BOOM ASSEMBLY QTY. 99904335 BOOM ASSEMBLY QTY
60030380 WEAR PAD- EXT CYLINDER 6006I 1 60030380 WEAR PAD- EXT CYLINDER
6006I 1
60030339 WEAR PAD-RND 2.00 DIA X .60 DIA
X 1.00 LG 6 60030339 WEAR PAD-ROUND 2.00 DIA X .60 DIA X 1.00 LG 6
60030340 WEAR PAD-BLOCK 4.50 X 4.50 X
.44 2 60030340 WEAR PAD-BLOCK 4.50 X 4.50 X .44 2
60030341 WEAR PAD-BLOCK 4.50 X 3.50 X
.44 2 60030341 WEAR PAD-BLOCK 4.50 X 3.50 X .44 2
60133062 WEAR PAD-RND 1.00 DIA X .62 DIA
X .81L 2 60133062 WEAR PAD-ROUND 1.00 DIA X .62 DIA X .81L 2
60132302 STOP SCREW 3/8-24 X .50 2 60132302 STOP SCREW 3/8-24 X .50 2
70144211 PIN- .75X 6.50LG WORKSAVER 70144211 PIN- .75X 6.50 LONG 1
72661514 PIN-LOCK W/HANDLE .875 X 4.25 72661514 PIN-LOCK W/HANDLE .875 X
4.25 1
60030134 SHEAVE- 8.00 NYLATRON GSM 60030134 SHEAVE- 8.00 NYLATRON GSM 2
99904336 CRANE & WINCH ASSEMBLY QTY 99904456 CRANE & WINCH ASSEMBLY QTY
51720302 CORD REEL ASM- 10 FT
(THROUGH 06/01/13) 1 51720302 CORD REEL ASM (THRU 6-1-13) 1
51725225 CORD REEL ASM- 10 FT
(EFFECTIVE 06/01/13) 1 51725225 CORD REEL ASM (EFF. 6-1-13) 1
70580198 WIRE ROPE ASM-.31 X 80’ 1 70580198 WIRE ROPE ASM 1
71413196 SPRING-.105WIRE 0.75OD 2.875
LG 1 71413196 SPRING-.105WIRE 0.75OD 2.875 LG 1
72601798 WASHER-LOCK 12MM 4 72601798 WASHER-LOCK 12MM 4
72601935 CAP SCR M12-1.75X 40 SH PLAIN 4 72601935 CAP SCR M12-1.75X 40 SH
PLAIN 4
72601938 BOLT-EYE # 8-32X 1.125 1 72601938 BOLT-EYE # 8-32X 1.125 1
77041459 SWITCH-LIMIT ZE-N-2S 1 77041459 SWITCH-LIMIT 1
77441096 CONNECTOR- .50 STR RLF .25-.38 1 77441096 CONNECTOR- .50 STR RLF
.25-.38 1
77041802 CONTACTOR-WINCH 12V
(THROUGH 05/13/13) 1 77041802 CONTACTOR-WINCH 12V (THROUGH 05/13/13) 1
77041936 CONTACTOR-WINCH 12V
(EFFECTIVE 05/13/13) 1 77041936 CONTACTOR-WINCH 12V (EFFECTIVE 05/13/13) 1
71570923 WINCH (12V) QTY 71570923 WINCH (12V) QTY
77041801 CONTACTOR (12V OR 24V) 1 77041802 CONTACTOR (THROUGH
05/13/13) 1
77744175 BRUSH KIT 1 77744174 BRUSH KIT 1
77566638 BRAKE ASSEMBLY 1 77566637 BRAKE ASSEMBLY 1
71570933 WINCH (24V) 71570933 WINCH (24V)

 15 Crane Reference
IMT 5005i / 6006i - Manual # 99904387
5005i & 6006i(12V) Crane Installation (99904394)
In addition to meeting the chassis requirements noted in the Technical Data section of this manual, make sure
󰀩
load. Install the crane only on an IMT designed and approved truck body. The body must be designed to sustain
the forces imposed by the crane when lifting the full rated load. Install the body on the chassis before installing the
crane. Refer to the following table for parts referenced in the following crane installation drawings.
ITEM NO. PART NO. DESCRIPTION KIT NO. QTY.
1. 51721572 KIT-ELECTRICAL CRANE BODY INSTALLATION (FOR
DUAL UNDERHOOD BATTERY) 1
2. 91721647 KIT-HRDW 3203I/4004I ELEC CRANE BODY INSTL 1
3. 91721751 KIT-HRDW 5005I ELEC CRANE BODY INSTL 1
4. 51725112 KIT-ELECTRIC CRANE BODY INSTALLATION 1
5. 51725572 KIT-ELECTRIC CRANE BODY INSTALLATION (FOR
SINGLE UNDERHOOD BATTERY) 1
6. 99904317 DWG-CRANE & WINCH ASM 3203I REF
7. 60251272 BRKT-SWITCH 300 AMP ELEC CRANE 1, 4, & 5 1
8. 70734331 SWITCH-300A KEYED BATTERY DISCONNECT 1, 4, & 5 1
9. 72042097 LEVEL INDICATOR LEVEL 1, 4, & 5 1
10. 77040209 TERM-RING NI .38 STUD 1 WIRE 1 & 4 1
11. 77040529 TERM-RING NI .31 STUD 1-2 WIRE 1 & 4 3
11. 77040529 TERM-RING NI .31 STUD 1-2 WIRE 5 9
12. 77441116 FUSEHOLDER-HIGH AMP2 BOLT WITH COVER 1 1
12. 77441116 FUSEHOLDER-HIGH AMP2 BOLT WITH COVER 5 2
13. 77441219 FUSE-AMG-225 AMP 1 & 4 1
13. 77441219 FUSE-AMG-225 AMP 5 2
14. 89044276 CABLE-#1 WELDING PRESTOL 1 & 5 35 FT
15. 89392333 TUBE-HEAT SHRINK AMP 603328-20 1, 4, & 5 .50 FT
16. 72060207 CAP SCR .75-10X 3.00 HH GR8 Z 2 4
17. 72601621 CAP SCR 1.00- 8X 3.00 HH GR8 Z 3 4
18. 72601862 NUT .75-10 HEX GR8 YZ NYLOCK 2 4
19. 72062375 NUT 1.00- 8 HEX GR8 YZ NYLOCK 3 4
20. 72063116 WASHER .75 N FLAT H ASTMF436Z 2 8
21. 72063066 WASHER 1.00 FLAT HI STR 3 8
22. 72060002 CAP SCR .25-20X .75 HH GR5 Z 2 & 3 4
23. 72060634 SCR-MACH #10-24X .50 RDH 2 & 3 4
24. 72062000 NUT .25-20 HEX 2 & 3 4
25. 72062106 NUT 10-24 HEX NYLOCK 2 & 3 4
26. 72063001 WASHER .25 FLAT 2 & 3 8
27. 77441396 WIRE-2 GA GXL RED 435 FT
28. 77040009 TERM-RING NI .38 STUD 2 WIRE 4 1
29. 77041774 STUD-BULKHEAD PASS THRU 3/8” BLACK 1
REV. G
1. Use a lifting device capable of lifting the weight of the crane as indicated in the Technical Data section of
this manual. Attach fabric slings to the crane lower boom, centered approximately 18 inches (46 cm) from the
mast hinge. Make certain the crane is well balanced on the slings by slowly lifting approximately 6” (15 cm)

 16 Crane Reference
IMT 5005i / 6006i - Manual # 99904387
󰀨
bottom of the base. Move the chassis under the crane and lower the crane into the desired position. Install
the 1-8x3” mounting cap screws (item # 15), 1” nuts (item #16) and 1” washers (item #17) to secure the crane
 (94 kg-m).
NOTE:
The 1-8 x 3” grade 8 zinc coated capscrews are designed for a crane box thickness of 7/8” to 1” only. A different
crane box may require different capscrews. All mounting capscrews must be grade 8 zinc coated of proper length.
Failure to use proper length capscrews could cause the bolts to bottom out before torqued.