iPA Alpha MUTT 5700 User manual

#5700 Alpha MUTT®Shop Model
#5705 Alpha MUTT®Bench-Top Model
#5700A Alpha MUTT®w/ ABS Shop Model
#5705A Alpha MUTT®w/ ABS
Bench-Top Model
#5700A-RT Alpha MUTT®w/ ABS &
Rugged Tablet Shop Model
#5705A-RT Alpha MUTT®w/ ABS &
Rugged Tablet Bench-Top Model
ALPHA MUTT®
Mobile Universal Trailer Tester
Set-Up Information • Operator’s Manual • Technical Information
For All Models
Innovative Products of America®Incorporated 234 Tinker Street, Woodstock, NY 12498
888-786-7899 | [e-mail] | www.ipatools.com

Congratulations on your recent purchase of an Alpha MUTT®from
Innovative Products of America®!
This binder provides information on all Alpha MUTT®series units:
•#5700 Alpha MUTT®Shop Model
•#5705 Alpha MUTT®Bench-Top Model
•#5700A Alpha MUTT®with ABS Shop Model
•#5705A Alpha MUTT®with ABS Bench-Top Model
•#5700A-RT Alpha MUTT®with ABS and Rugged Tablet Shop Model
•#5705A-RT Alpha MUTT®with ABS and Rugged Tablet Bench-Top Model
For questions or support, call 888-786-7899 or email [e-mail].

FOREWORD
The Alpha MUTT® (Mobile Universal Trailer Tester) has been specially engineered to provide the ultimate
level of control and diagnostic troubleshooting capability when inspecting trailer lighting, air brake and
ABS systems. Your tester has been delivered “turnkey” with all the hoses, cables, remote controls and
tablet needed to begin testing. Be sure to read the entire set up and instruction manual so that all the
benefits this tester can bring to your shop are utilized.
This Operator’s Manual has been created by Innovative Products of America®(IPA®) to provide users
with the necessary information to:
•Identify and understand the full capabilities of the tester.
•Recognize the safety precautions that should be adhered to during operation.
•Properly identify all parts, accessories and attachments included with the tester for
maintenance, operation, repair and replacement.
IPA®truly wants you to be 100% satisfied with your purchase. The Alpha MUTT®includes a 3-Year
Warranty and 24-Hour Repair or Replace Policy. Upon first receiving your tester, use the provided
unpacking sheet with included accessories kit for reference to specific accessories and features based
on your particular model. If you are missing any accessories, have questions or need assistance with any
step of the process, please call Tech Support at 888-786-7899 or email [e-mail].
IPA®is also interested in hearing any suggestions you may have that could increase the productivity
and functionality of the Alpha MUTT®. If there is a feature you wish it had, please send usyour feedback
and it may be included in the next update.
From all of us at IPA®, we thank you for your purchase and wish you and your family the very best
of everything.
Ian Vinci,
President
Innovative Products of America®
845-679-4500
www.ipatools.com
[email protected]

Introduction
1.1 Testing Functions ……………………...……………………………………...................
1.2 Registering Your Tester’s Warranty ……………….…………………......................…
1.3 Tester Identication ………………………………………………………......................
Tester Serial Number on Shop Models
Tester Serial Number on Bench-Top Models
Firmware Version Number
Software Version Number
1.4 Included Accessories ………………………...…….…………………......................…
1.5 Optional Accessories ……...……………………….………………..........................…
General Safety Instructions
2.1 Important Safety Information ……………...…..…...………………........................…
2.2 Battery Gases, Tester Preparation and Tester/Charger Location …...................….
2.3 General Charger Usage …………………………………………….......................…...
Specications
3.1 Shop Models ……………………………………………………….......................….....
3.2 Bench-Top Models …………………………………………………..........................…
3.3 Standard Tablet ………………………………………………………........................…
3.4 Rugged Tablet ………………………………………………………………...................
Initial Set-Up
4.1 Basic Battery Information ………………….………......................……………………
Standard 12-Volt Wiring Conguration
Optional 24-Volt Wiring Conguration
4.2 Charging with the AC Plug ………………………………………........................…..…
4.3 Attaching and Stowing the 7-Way Cable on Shop Models ………….......................
4.4 Attaching and Stowing the Gladhand Hoses on Shop Models ……........................
4.5 Connecting Shop Air to the Tester ……………………………........................………
4.6 Face Shield/Lid ……………………………………………………….........................…
For Shop Models
For Bench-Top Models
4.7 Bench-Top Model Mounting Options …………………………......................….……
Carry Handle Option
Bottom Mount Option
Back Mount Option
General Controls And Operations
5.1 Electrical Control Panel (All Models) …………………………….........................……
Mechanical Functions
Auto Shutdown Feature
5.2 Air Brake Control Panel on Shop Models ……………………………….....................
5.3 Left, Right and Back Panels on Shop Models …………………….........................…
5.4 Air Brake Control Panel on Bench-Top Models …………………........................…..
5.5 Left, Right and Back Panels on Bench-Top Models ……………………...................
5.6 Remote Controls ……………………………………………………………...................
How to Program the 12-Button Remote
How to Use the 12-Button Remote
5.7 Tablet Controls ……………………………………………………………..................…
Tablet Buttons
Power Saving
Bluetooth®Connection (BLE)
How to Charge the Tablet with the AC Plug
How to Charge the Standard Tablet while Mounted to Steel Face Lid
How to Charge the RT Tablet while Mounted to Steel Face Lid
How to Check for Software Updates
Email to Tablet
Computer to Tablet
Direct to Tablet
TABLE OF CONTENTS
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Part 2:
Part 3:
Part 4:
Part 5:
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Bluetooth®
6.1 Installing the Bluetooth®Communication Module …………………………..............
Direct Connection
Using an Extension Cable
6.2 Bluetooth®Dos and Don’ts …………………………………………….............………
6.3 Bluetooth®Module FCC …………………………………………………............…….
Operating the Alpha MUTT®App
7.1 Application Setup …………………………………………………………............…….
Accounts
Company Information
Testing Defaults
7.2 Menu Bar Screens …………………………………………………………............……
7.3 Diagnostic Controls …………………………………………………………...........…..
Electrical/Lighting Testing
8.1 Pretest Checklist …………………………………………………………......................
Tester Placement
Maintain Connectors
Cable Testing Procedure
8.2 Selecting a Circuit ……………………………………………………............………….
Auto-Cycle Mode
8.3 Ground Integrity Test …………………………………….............……………………..
Chassis and Pin Grounds
Establishing a Chassis Ground
8.4 Fault Indication …………………………………………………………………..............
Open Circuit
Crossed Circuits
Short/Overloaded Circuit
8.5 Activating Hazard Lights ………………………………………………………..............
8.6 All Circuits On (Override) Mode ………………………………………………..............
Air Brake Testing
9.1 Testing Set-Up …………………………………………………………….....................
9.2 Setting Desired Working Pressure ……………………………………........................
9.3 Leak Down Testing ………………………………………………………......................
Emergency-Side Leak Down Testing
Service-Side Leak Down Testing
9.4 Actuating Air Brakes …………………………………………………….......................
9.5 Emergency Air Exhaust ………………………………………………….......................
ABS Diagnostics
10.1 Accessing ABS Codes ………………………………………………...........................
ABS Explained
10.2 Manual Controls ………………………………………………………..........................
Accessing Active Faults
Accessing Stored Faults
Clear All Codes
10.3 Tablet Controls ………………………………………………………............................
10.4 Failure Mode Identier (FMI) Assignments ……………………….............................
10.5 SAE J1587 Mid 137 Sid List …………………………………………..........................
Inspections and Reporting
11.1 Electrical Inspections …………………………………………………..........................
Pass Result
Fail Result
11.2 DOT/PM Inspections …………………………………………………..........................
Truck Inspections Controls
Trailer Inspections Controls
11.3 Saved Reports ……………………………………………………….............................
11.4 Inspection Creator Tab ………………………………………………...........................
11.5 Sample Reports ………………………………………………………...........................
Part 6:
Part 7:
Part 8:
Part 9:
Part 10:
Part 11:
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Updating Firmware
12.1 Updating Front Face Panel ……………………............................…………………...
12.2 Updating ABS Module ………………………………………….............................…..
Maintenance
13.1 Maintenance and Storage …………………………………….............................…….
13.2 Instructions for In- and Out-of-Warranty Repairs …………………..........................
Troubleshooting
14.1 FAQ ………………………………………………………………..................................
14.2 Common System Checks …………………………………………..............................
14.3 Common Troubleshooting Solutions ……………………………...............................
Exploded Views and Diagrams
15.1 Shop Model Sheet Metal Exploded View ………………………...............................
15.2 Shop Model Body Exploded View ……………………………...............................…
15.3 Shop Model Base Exploded View ………………………................................……...
15.4 Shop Model Head Exploded View …………………………..................................….
15.5 Bench-Top Model Sheet Metal Exploded View ……………………................…......
15.6 Bench-Top Model Body Exploded View ……………………………................……..
15.7 Bench-Top Model Base Exploded View ………………………………..............…….
15.8 Alpha MUTT®Faceplate Exploded View ………………………………......................
15.9 Alpha MUTT®Circuit Board Exploded View ……………………………....................
15.10 Alpha MUTT®Lid Exploded View …………………………………….................…….
Schematics and Wiring Diagrams
16.1 External Power Assembly ……………………………………………………................
16.2 PLC Harness ………………………………………………………………....................
16.3 Internal Power Harness ……………………………………………………...................
16.4 Buzzer Assembly ……………………………………………………………..................
16.5 USB Charger Port …………………………………………………………....................
16.6 7-Way Harness with Connector …………………………………………….................
16.7 Internal Battery Charger Cable ……………………………………………...................
16.8 12V Socket Jumper …………………………………………………………..................
16.9 Typical Trailer Wiring ………………………………………………………...................
Part 12:
Part 13:
Part 14:
Part 15:
Part 16:
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Part 1
Part 1:
Introduction

PART 1: INTRODUCTION
The Alpha MUTT®(Mobile Universal Trailer Tester) is an all-in-one, mobile, advanced diagnostic tester
and inspection system for both vehicles and trailers. It saves time and money by providing mistake-free,
paperless inspections that are faster and more efficient than existing methods across all your locations.
Innovative Products of America®(IPA®) uses its own proprietary technology and a custom software suite
to achieve unparalleled accuracy and record keeping while conducting electrical, air brake and ABS
testing along with full DOT inspections.
Several models are available with expandable capabilities including ABS testing, air pressure sensors,
cloud uploading and the option to instantly link all trailer inspectionsfleet-wide for inspection-failure-cause
analytics. The added convenience of a tablet provides inspection reports which eliminate the burden of
time-consuming paperwork. Made proudly in the USA, each Alpha MUTT®features a rugged design that
answers the call of fleets looking to enhance the speed and accuracy of trailer pm inspections.
1.1 Testing Functions
•Electrical Testing (12/24 Volt Operation):
-Automatic cross, open, overload, short and ground fault detection
-Chase down short circuits with Pulsar®mode
-Cable testing
-Ground failure detection differentiates between wire and chassis ground
-Detailed inspection report generated from auto-test report function in under
60 seconds
•Air Brake Testing:
-Real-time, repetitive brake activation to find developing problems and verify
leaking servo cans
-Perform analog leak-down tests in service and emergency lines
•ABS Testing (A Models Only):
-Read and clear codes
-Displays diagnostic troubleshooting information
-Accesses ECU data: manufacturer, make, model, etc.
1-1

1.2 Registering Your Tester’s Warranty
Innovative Products of America®(IPA®) has established a Limited Three-Year Warranty Policy for the
Alpha MUTT®Series, not including any wearable parts, i.e., batteries (30-day warranty), battery clips,
etc.
Three-Year Limited Warranty/Return or Replace Policy: The product is covered for three years from
the date of original user purchase under the stipulations of the Standard Warranty.
The product is warranted to be free from defects in workmanship or material. If there is a problem due to
workmanship or material defect, IPA®will repair or replace the product within 24-working hours after it is
received by the IPA® repair service center. In the event it is determined that the product has been
tampered with or altered in any way, the warranty is void and all claims against the product will not be
honored. The warranty repair/return procedures require that the proof of purchase must be established
(either by warranty card from the seller or by point of purchase receipt/invoice) and the manufacturer
makes every attempt to return ship the product within three business days from the receipt of the returned
product, freight prepaid. If it has been determined that the tool has been damaged due to misuse, IPA®
will repair the tool at a cost we deem reasonable, and these charges will be the responsibility of the user.
We truly want you to be happy with our products, so if you have any questions, call us toll free at
888-786-7899.
There are three options for registering your tester for warranty:
•Complete the included warranty card found in
the front pocket of this binder and mail it to:
Innovative Products of America
234 Tinker Street
Woodstock, NY 12498
•Complete the online warranty registration at
www.ipatools.com/warranty-returns/.
•Complete your registration on the Alpha MUTT®
App under the SETTINGS section.
(Currently unavailable)
OR
OR
1-2

1.3 Tester Identification
Tester Serial Number on Shop Models
Can be found on the back of the tester’s head.
Tester Serial Number on Bench-Top Models
Can be found on the front of the tester.
Firmware Version Number
The Firmware version number will display on the
LCD Menu Screen when you power the tester on.
Software Version Number
Can be found on the top right corner of any
screen while in the Alpha MUTT®App.
ALPHA MUTT
1-3

1.4 Included Accessories
Part #
Description
Location
Image
Included In
#MUT-RM12
(2) 12-Button
Remotes with
Lanyards
Remotes and Battery
Accessories Nylon Bag
All Alpha Models
#5700-TAB
Tablet
Holster on Underside
of Lid
#5700, #5700A, #5705,
#5705A
#CBL-9INUSBMIC
Micro USB Cable
Connected to Tablet
and Tester Face
#5700, #5700A, #5705,
#5705A
#5700-RAMMNT-AS
Mount for Tablet
Underside of Lid
5700, #5700A, #5705,
#5705A
#5700-TABRT
Rugged Tablet
Docking Station on
Underside of Lid
#5700A-RT, #5705A-RT
#5700-MNTRT-AS
Mount for
Rugged Tablet
Underside of Lid
#5700A-RT, #5705A-RT
#5700-TABCH
Tablet Charger
Remotes and Battery
Accessories Nylon Bag
All Alpha Models
#5700-BT-AS
Bluetooth®
Antenna
Remotes and Battery
Accessories Nylon Bag
All Alpha Models
#CBL-OBD2MF-12
12”Bluetooth®
Antenna
Extension Cable
Remotes and Battery
Accessories Nylon Bag
Shop Models
#CBL-OBD2EXT
6’Bluetooth®
Antenna
Extension Cable
Remotes and Battery
Accessories Nylon Bag
Bench-Top Models
#7900K-1-12AS
12-Foot 7-Way
Cable
Box 2 of 3 in Battery
Compartment
All Alpha Models
#7900AP-12RED-FX
#7900AP-12BLU-FX
12-Foot
Gladhands with
Handles
Box 3 of 3 in Battery
Compartment
All Alpha Models
#9005A-4AS
External Battery
Cable w/ Alligator
Clips
Remotes and Battery
Accessories Nylon Bag
All Alpha Models
#9005A-5AS
External Battery
Cable w/ Eyelets
Remotes and Battery
Accessories Nylon Bag
All Alpha Models
1-4

#7900K-80ACORD
Power Cord for
Internal Charger
Remotes and Battery
Accessories Nylon Bag
Shop Models
#5700-BATJMPR-AS
Battery Jumper
Cables w/
Hardware
Remotes and Battery
Accessories Nylon Bag
Shop Models
#005700-6R
Battery Retaining
Bar
Unpack and Start-Up
Box
(Box 1 of 3)
Shop Models
#CVR-0002
Rain Cover
Unpack and Start-Up
Box
(Box 1 of 3)
Shop Models
1.5 Optional Accessories
Part #
Description
Includes
Image
Optional For
#7900K-1-50-AS
50-Foot 7-Way
Cable
X
All Alpha Models
#5705-HS50
50-Foot Gladhands
with Handles
X
All Alpha Models
X
Standard Tablet to
Rugged Tablet
Update
Rugged Tablet,
Docking Station,
Hardware
#5700, #5700A, #5705,
#5705A
X
Rugged Tablet to
Standard Tablet
Update
Standard Tablet,
Holster, Hardware,
Micro USB Cable
#5700A-RT, #5705A-RT
1-5

Part 2
Part 2:
General Safety
Instructions

PART 2: GENERAL SAFETY INSTRUCTIONS
2.1 Important Safety Information
It is important to read, understand and follow all safety messages and instructions printed in this
manual and on the equipment before operating. If safety information is not heeded, serious injury
or death to the operator or bystanders may occur.
Danger
Indicates a hazardous situation, if not avoided, will result in death or serious injury. The possible hazards
are shown in the adjoining symbols or explained in the text.
Warning
Indicates a hazardous situation, if not avoided, could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained in the text.
Caution
Indicates a hazardous situation, if not avoided, may result in minor or major injury. The possible hazards
are shown in the adjoining symbols or explained in the text.
The following safety alert symbols are used in this manual.
Symbol 1: Potential burn hazard. Sparks from electrical shorts can ignite flammable liquids such as
fuel or oil. Heat from electrical overloads can cause fire hazards.
Symbol 2: Potential electrical hazard. Batteries have enough electrical energy potential to ignite
flammable liquids such as fuel or oil. Wire overloads can cause electrical failures. Shock hazard exists.
Symbol 3: Potential explosive air hazard. Pneumatic pressures used with this equipment can cause
explosive failures on damaged equipment.
Symbol 4: Potential eye hazard. Wear OSHA approved safety glasses. Battery acid and high air
pressures create hazardous situations for eyes.
Symbol 5: Potential chemical burn hazard. Wear protective gloves. Battery acid is corrosive and can
cause skin damage.
Symbol 6: Potential electrical hazard. Electrical energy can cause heat and burn hazards.
Symbol 7: Potential fire hazard. Use caution with flammable liquids such as fuel and oil. Electrical
shorts can ignite flammable liquids and wiring.
Symbol 8: Important information is stated.
2.2 Battery Gases, Tester Preparation and Tester/Charger Location
Risk of Explosion
•Gases produced by a battery are highly explosive.
•Wear safety goggles and protective clothing, both users and
bystanders.
•Use in an area having at least four air changes per hour.
•Read, understand and follow all instructions for charger, battery, vehicle and any equipment used
near battery and charger.
•Do not smoke, strike a match, place metal tools on battery or cause a spark in the vicinity of
the battery. When removing battery cables, remove the ground cable first.
2-1

•Clean terminals before charging battery. Keep corrosive particles from eyes, nose and mouth.
Use baking soda and water to neutralize acid and help eliminate airborne corrosion.
•Never allow clamps on charger cables to touch each other.
•Do not expose tester or charger to rain, snow or wet conditions.
•Do not allow battery gases or acid to contact MUTT®cabinet. Do not place charger directly above
or below battery.
•Fill battery to level specified by battery manufacturer using distilled water.
•Do not remove cell caps while charging per manufacturer’s instructions.
•Make sure tester cable clamps make tight connections.
•Battery explosion can cause injury.
2.3 General Charger Use
Risk of Electric Shock and Fire
•Before connecting charger cable to tester, make sure controls are set to OFF.
•Do not remove or bypass the grounding pin.
•Do not operate charger with damaged cord or plug. Replace immediately if damage occurs.
•Position power cord and charger cables away from the hood, doors and hot or moving engine
parts where they could be damaged.
•Unplug power cord by grasping and pulling on the plug, rather than the cord when disconnecting
charger from outlet.
•Charger power cord uses an equipment-grounding conductor and a grounding plug. Plug only into
a 120V AC outlet that is correctly installed and grounded in accordance with all ordinances and
local codes.
•Unplug power cord from outlet before cleaning or maintaining tester and charger. Turning off
controls does not reduce the risk of electric shock.
•Do not operate charger after a sharp impact, drop or any other damage. Do not disassemble.
•Use only recommended attachments.
•Do not charge a frozen battery. Do not overcharge a battery.
•Use charger only on lead-acid automotive batteries. Do not use charger to charge dry-cell
batteries.
•Electric shock or fire can cause injury.
Risk of Entanglement
•Keep yourself, clothing and battery charger leads clear of moving parts such as fan blades,
pulleys, hood and doors. Moving parts can cause injury.
Risk of Burns
•Batteries can produce a short circuit current that is high enough to weld jewelry such as rings,
bracelets and watches. You must remove them before working near batteries.
•Short circuits can cause injury.
2-2

Part 3:
Specifications
Part 3

PART 3: SPECIFICATIONS
3.1 Alpha Mutt®Shop Models
Specifications:
Connection Type: 7-Way Round Pin
Power Input: 12/24V DC
Suggested Battery: 2x Group 31 Threaded Post
or Similar (Not Included)
Internal Battery Charger: 12V 10-Amp Smart Battery
Charger
Ammeter: 5mA –21A
Source Output: 20A @ 12/24V DC
Max. Op. Pressure: 120 psi
Air Input: 1/4" npt (120 psi max.)
Controls: Tablet, Remote or Manual
Tablet: Android Operating System
Bluetooth®: 4.0 or Newer Equipped
Tires: 12" Pneumatic
Casters: 5" Locking
Face Shield: Steel with Dampeners
Materials: 12-16-Gauge Powder-Coated
Steel Construction
Weight: 85 lbs.
Overall Dimensions: 23" W x 45" H x 18.5" D
Battery Compartment: 14" W x 15.5" H x 13" D
Shelf Space: 14" W x 11" H x 13" D
3.2 Alpha Mutt®Bench-Top Models
Specifications:
Connection Type: 7-Way Round Pin
Power Input: 12/24V DC
Ammeter: 5mA –21A
Source Output: 20A @ 12/24V DC
Max. Op. Pressure: 120 psi
Air Input: 1/4" npt (120 psi max.)
Controls: Tablet, Remote or Manual
Tablet: Android operating System
Bluetooth®: 4.0 or Newer Equipped
Face Shield: Steel with Dampeners
Materials: 12-16-Gauge Powder-Coated
Steel Construction
Weight: 56 lbs.
Overall Dimensions
Carry Handle Option: 21.5" W x 15" H x 14.5" D
Bottom Mounting Option: 19" W x 15" H x 14.5" D
Back Mounting Option: 19" W x 14" H x 15" D
3-1

3.3 Standard Tablet (Available with Most Models)
Specifications:
Operating System: Android 8.0
Screen Size: 10.1"
Display Resolution: WXGA (1920 x 1200)
Touch Screen: Yes
Memory: 16GB
USB Port: Micro USB 2.0
Bluetooth®: v.4.2
Battery Type: Li-Polymer
Battery Life: Up to 13 hrs.
Certifications: Energy Star, RoHS
3.4 Military-Grade, Rugged Tablet (Available with RT Models)
Specifications:
Operating System: Android 7.1
Screen Size: 8.0"
Display Resolution: WXGA (1280 x 800)
Touch Screen: Wet-Touch/Glove-Touch
Modes, Stylus Included
Memory: 16GB (Internal)
Micro SD (Up to 256GB)
Connector: Pogo Pin
(Wireless, Quick Charging)
Bluetooth®: v.4.2
Battery Type: Li-Polymer (Replaceable)
Battery Life: Up to 11 hrs.
Sensors: Face Recognition, Accelerometer,
Fingerprint, Gyro, Geomagnetic,
Hall, RGB Light, Proximity
Ruggedness: IP68 (Water and Dust Resistant),
Anti-shock (Drop from 1.2m Height
with Cover)
Certifications: MIL-STD-810G, EPEAT, Energy
Start, TCO, RoHS
3-2

Part 4
Part 4:
Initial Setup

PART 4: INITIAL SET-UP
4.1 Basic Battery Information
The Alpha MUTT®is a 12/24V DC device. Attempting to power the
MUTT®with anything other than a 12- or 24-volt DC power source
will destroy the internal circuitry and void the warranty.
IPA®suggests using two Group 31 batteries.
DO NOT use 24 volts on 12 volts circuits.
•Battery voltage: 12/24V DC.
•Battery type: Lead acid.
•Battery compartment dimensions: 14" W x 15.5" H x 13" D.
•Battery protection: Inline 30A fuse for overcharge.
•Battery must be clean and leak free.
•Identify battery polarity.
•Attach ring terminal with red heat shrink to positive (+) side
and ring terminal with black heat shrink to negative (-) side.
Connections must only be made to clean terminal rings.
•Any loose or corroded connectors may cause misdiagnosis
or result in erroneous readings.
•Use fully charged batteries.
STANDARD 12-VOLT WIRING CONFIGURATION
12V Battery #1 12V Battery #2 12V
Charger
Jumper
Positive
Jumper
Negative
Positive
Main
Battery
Leads from
Alpha
MUTT®
Negative
SHOP MODELS
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