iPA SMART MUTT 9004M User manual

Innovative Products of America®Incorporated
888-786-7899 • 234 Tinker Street, Woodstock, NY 12498 • www.ipatools.com
A Portable Unit for Commercial Trailer Lighting and ABS
OPERATOR’S MANUAL
#9007M
SMART MUTT®
Mobile Universal Trailer Tester
MAD
E IN
USA

2
LETTER FROM THE PRESIDENT OF IPA®
My name is Ian Vinci and I would like to thank you for your interest in our products.
In today’s world, we have all experienced the lack of service and consideration
demonstrated by many companies after you buy their products. They say whatever
they can to make the sale, and then it’s like pulling teeth to get any service response
out of them. I know this myself rsthand and because of this, I want to be sure that your
experience with IPA®meets your expectations and that IPA®never disappoints you with
our service or customer response.
To prove my commitment to you, if for any reason, you are not happy with one of our
products, or more importantly, with the response from our customer service department,
or any member of the IPA®team, I invite you to contact me directly via my email,
[email protected] or call me at 888-786-7899. Your satisfaction is more important
to me than the sale itself. We will not be in business for long if we don’t make you
completely happy with our products and service. I want IPA®to be different and be known
for its quality and service.
With that said, please take a look at our product line. You will see innovative rst time
products that were created to help you do your job faster and better than before.
I would also like to invite you to critique our products. If you can think of a better way to
make them or changes that will make them work better, please contact me directly and I
will be sure to look into it. If you have an innovation and would like some
feedback, give me a call.
From all of us at IPA®, we thank you for taking the time to review our product line and wish
you and your family the very best of everything.
Ian Vinci
President
IPA®
www.ipatools.com
Toll Free: 888-786-7899
Phone: [phone]
Fax: [phone]
(OEM) Original Equipment Manufacturer USA

3
TABLE OF CONTENTS
PART 1: IMPORTANT SAFETY INSTRUCTIONS 4
PART 2: WHAT’S INCLUDED 7
PART 3: CONTROLS AND PANELS 8
3.1 Left and Right Side Panels 8
3.2 Electrical Control Panel 9
PART 4: SETUP 10
4.1 Choosing a Battery 10
4.2 Axle and Wheel Installation 11
PART 5: PRETESTING CHECKLIST 12
5.1 Cable Testing Procedure 12
PART 6: GENERAL CONTROLS & OPERATION 13
6.1 Initial Startup and Shutdown 13
6.2 Auto Shutdown Feature 14
6.3 Using the 3-Button Remote Control 14
6.4 Using the 12-Button Remote Control 14
PART 7: ELECTRICAL/LIGHTING TESTING 15
7.1 Selecting a Circuit 15
Auto-Cycle Mode 15
7.2 Ground Integrity Test 16
Establishing a Solid Ground 16
7.3 Fault Indication 17
Open Circuit 17
Crossed Circuits 17
Short/Overloaded Circuit 18
7.4 Activating Hazard Lights 19
7.5 All Circuits On (Override) Mode 20
PART 8: ABS BLINK CODE DIAGNOSTICS 21
8.1 Meritor/WABCO Blink Codes 22
8.2 Haldex Blink Codes 23
8.3 Bendix Blink Codes 28
PART 9: TYPICAL TRAILER WIRING 31
PART 10: MAINTENANCE AND STORAGE 32
PART 11: ADDITIONAL TESTING PROCEDURES 32
PART 12: OPTIONAL ACCESSORIES AND
RELATED PRODUCTS 33

4
PART 1: IMPORTANT SAFETY INSTRUCTIONS
IT IS IMPORTANT TO READ, UNDERSTAND AND FOLLOW ALL SAFETY
MESSAGES AND INSTRUCTIONS PRINTED IN THIS MANUAL AND ON THE
EQUIPMENT BEFORE OPERATING. IF SAFETY INFORMATION IS NOT HEEDED,
SERIOUS INJURY OR DEATH TO THE OPERATOR OR BYSTANDERS MAY OCCUR.
DANGER
Indicates a hazardous situation, if not avoided, will result in death or serious injury.
The possible hazards are shown in the adjoining symbols or explained in the text.
WARNING
Indicates a hazardous situation, if not avoided, could result in death or serious injury.
The possible hazards are shown in the adjoining symbols or explained in the text.
CAUTION
Indicates a hazardous situation, if not avoided, may result in minor or major injury.
The possible hazards are shown in the adjoining symbols or explained in the text.
THE FOLLOWING SAFETY ALERT SYMBOLS ARE USED IN THIS MANUAL.
SYMBOL 1: Potential burn hazard. Sparks from electrical shorts can ignite
ammable liquids such as fuel or oil. Heat from electrical overloads can cause re
hazards.
SYMBOL 2: Potential electrical hazard. Batteries have enough electrical energy
potential to ignite ammable liquids such as fuel or oil. Wire overloads can cause
electrical failures. Shock hazard exists.
SYMBOL 3: Potential explosive air hazard. Pneumatic pressures used with this
equipment can cause explosive failures on damaged equipment.
SYMBOL 4: Potential eye hazard. Wear OSHA approved safety glasses. Battery
acid and high air pressures create hazardous situations for eyes.
SYMBOL 5: Potential chemical burn hazard. Wear protective gloves. Battery acid
is corrosive and can cause skin damage.
SYMBOL 6: Potential electrical hazard. Electrical energy can cause heat and
burn hazards.
SYMBOL 7: Potential re hazard. Use caution with ammable liquids such as fuel
and oil. Electrical shorts can ignite ammable liquids and wiring.
SYMBOL 8: Important information is stated.

5
BATTERY GASES, TESTER PREPARATION
AND TESTER/CHARGER LOCATION
RISK OF EXPLOSION
• Gases produced by a battery are highly explosive.
• Wear safety goggles and protective clothing, both
users and bystanders.
• Use in an area having at least four air changes per hour.
• Read, understand and follow all instructions for charger, battery, vehicle and any
equipment used near battery and charger.
• Do not smoke, strike a match, place metal tools on battery or cause a spark in
the vicinity of the battery. When removing battery cables, remove the ground
cable rst.
• Clean terminals before charging battery. During cleaning, keep corrosive particles
from eyes, nose and mouth. Use baking soda and water to neutralize acid and
help eliminate airborne corrosion.
• Never allow clamps on charger cables to touch each other.
• Do not expose tester or charger to rain, snow, or wet conditions.
• Do not allow battery gases or acid to contact MUTT®cabinet. Do not place
charger directly above or below battery.
• Fill battery to level specied by battery manufacturer using distilled water.
• Do not remove cell caps while charging per manufacturer’s instructions.
• Make sure tester cable clamps make tight connections.
• Battery explosion can cause injury.

6
GENERAL CHARGER USE
RISK OF ELECTRIC SHOCK AND FIRE
• Before connecting charger to unit, make sure
controls are set to OFF.
• Do not remove or bypass the grounding pin.
• Do not operate charger with damaged cord or plug.
Replace cord or plug immediately if damage occurs.
• Position power cord and charger cables away from the hood, doors and hot or
moving engine parts where they could be damaged.
• Unplug power cord by grasping and pulling on the plug, rather than the cord
when disconnecting charger from outlet.
• Charger power cord uses equipment-grounding conductor and a grounding plug.
Plug only into a 120V AC outlet that is correctly installed and grounded in
accordance with all ordinances and local codes.
• Unplug power cord from outlet before cleaning or maintaining tester and charger.
Turning off controls does not reduce the risk of electric shock.
• Do not operate charger after a sharp impact, drop or any other damage. Do not
disassemble charger.
• Use only recommended attachments.
• Do not charge a frozen battery.
• Do not overcharge a battery.
• Use charger only on lead-acid automotive batteries. Do not use charger for
charging dry cell batteries.
• Electric shock or re can cause injury.
RISK OF ENTANGLEMENT
• Keep yourself, clothing and battery charger leads clear of moving parts such as
fan blades, pulleys, hood and doors.
• Moving parts can cause injury.
RISK OF BURNS
• Batteries can produce short circuit current high enough to weld jewelry such
as rings, bracelets and watches. You must remove them before working near
batteries.
• Short circuits can cause injury
DO NOT
Plug Directly Into
AC Wall Outlet

7
PART 2: WHAT’S INCLUDED
5 FT. 7 ROUND PIN CABLE
#7900K-1
INCLUDED PARTS AND ACCESSORIES:
Power
Switch
Ammeter
Mute
Switch
Hazard
Switch
Warning
Indicators
Fuse
Switch
Chassis
Ground Input
7 Round Pin
Cable Output
12V Battery
Charge Input
Control Knob
Electrical
Testing Panel
Handle
Foot
Pneumatic
Wheels
Use the Provided Reference Numbers When Ordering Products and Parts Above
Toll Free: 888-786-7899
REMOTE CONTROL FOB
(Qty. 1 Included)
#MUT-RM3-9007A
10 AMP CHARGER
#KCHG-121001
12-BUTTON REMOTE
CONTROL FOB (Qty. 1 Included)
#MUT-RM12
RAINCOVER
#CVR-0001

8
PART 3: CONTROLS AND PANELS
An overview of the MUTT’s controls, inputs, outputs and their functions.
3.1 LEFT AND RIGHT SIDE PANELS
A. 7 ROUND PIN CABLE TEST INPUT
For testing the integrity of a 7 round pin trailer cable. Can also be used to verify
that the MUTT is operating correctly.
B. 20 AMP INDEPENDENT POWER INPUT
For connecting external 12DC 20 amp max. power supply. (Power supply is an
optional accessory, not for battery charging.)
C. 12V DC BATTERY TRICKLE CHARGE INPUT (CIGARETTE SOCKET)
For connecting the trickle charger to the MUTT’s internal battery (battery not
included).
D. 7 ROUND PIN CABLE OUT TO TRAILER
For connecting 7 round pin trailer to the MUTT to test electrical circuits
E. CHASSIS GROUND INPUT
Insert the supplied ground cable into this socket for trailers using the frame or
body for ground connection instead of the ground pin in the harness.
Left Side Right Side
C D E
AB

9
3.2 ELECTRICAL CONTROL PANEL
A. POWER SOURCE SWITCH
Select between Internal Battery, External Power or Power Off.
Center: OFF (battery charge in this position only)
Up: Installed Battery ON
Down: External Power ON (power supply is an optional accessory)
B. BACKLIT 30 AMP AMMETER
Meter shows current draw of a selected circuit up to 30 amps.
C. TROUBLE WARNING INDICATORS
Flashing red LEDs indicate problems that may exist in a selected circuit. This includes
the Overload Indicator, Open Circuit Indicator, and Reversed (Battery) Polarity Indicator.
D. MUTE SWITCH
ON disables sound. OFF enables sound.
E. AUTO CYCLE INDICATOR
Illuminates when Auto Cycle Mode is engaged.
F. VOLTAGE INDICATOR
Shows supplied battery voltage integrity. Operating Voltage Range: 12/24 volt DC.
G. GROUND INTEGRITY
A large green LED above the control knob indicates ground status. Ground
integrity is automatically veried when power is turned on.
H. CONTROL KNOB
Knob activates all electrical test modes and circuits to be diagnosed.
I. CIRCUIT INDICATORS
The small green LEDs illuminate or blink in testing phase.
J. HAZARD SWITCH
Activate the four-way ashers on a trailer.
K. 30 AMP FUSE SOCKET
Overload protection.
A
B
D
Electrical Control Panel
C
F
E
G
H
I
J
K

10
PART 4: SETUP
4.1 CHOOSING A BATTERY
The MUTT®is a 12/24V DC device. Attempting to power
your MUTT®with anything other than a 12 or 24 Volt DC
power source will destroy the internal circuitry and void your
warranty.
(Manufacturer’s Suggested Replacement: Group 31. MUTT®will auto detect 12 or 24
Volts. If 24 volts is required, two smaller 12 volt batteries can be used, but they must
be wired in series.)
• Battery Voltage: 12/24V DC
• Battery Type: Lead Acid
• Battery Compartment Dimensions:
13.5" L x 11" H x 9.25" D
• Battery Protection: Inline 30 amp Fuse for
Overcharge
• Battery must be clean and leak free.
• Identify battery polarity.
• Attach ring terminal (with red heat-shrink) to
positive (+) side and ring terminal (with black
heat-shrink) to negative (-) side. Also see
warning indicators on page 4. Connections
must only be made to clean terminal rings.
• Any loose or corroded connectors may cause
misdiagnosis or result in erroneous readings.
• Use well-charged battery.
Battery Compartment
DC POWER
Do not plug directly into
AC wall outlet

11
4.2 AXLE AND WHEEL INSTALLATION
• Insert axle (A) into left and right axle bores (B) at rear underside of the MUTT®.
• Slide one spacer (C) onto each side of the axle (A).
• Install one wheel (D) onto each side of the axle (A) with valve stem facing away
from the MUTT®.
• Insert one E-Clip (E) into the groove (F) in the axle end in front of the wheel to
each side.
• Check tire pressure. It must not exceed 8 PSI.
NOTE: Install the Foot at the bottom of the unit with 45° angle side towards the back
of the unit.
AB
B
CC
DD
E
E
FF
Axle and Wheel Installation
FRONT
(UNDERSIDE OF MUTT)
E
F
E-Clip Installation
WHEEL
TIRE
GROOVE
VALVE STEM
(PUSH ONTO AXLE)

12
PART 5: PRETESTING CHECKLIST
The pretesting checklist should always be completed prior to using the MUTT
UNIT PLACEMENT
• Place the tester on a at, level surface.
• Chock trailer wheels to avoid rolling.
MAINTAIN CONNECTORS
Dielectric grease should be used on all connections to avoid corrosion. If a bad
connection exists at the terminal junction, you may get an erroneous reading and
the MUTT will not work properly.
• Make sure you have a solid connection in the socket.
• Be certain the 7 pins in each plug are clean and spread to the proper size.
• Always check the MUTT connector pins at the side of the MUTT for proper
expansion. Over time, the pins may bend in slightly resulting in a poor connection
between the connector and the cable ends. A at head screwdriver can be used
to expand the pins until a tight connection is made.
CABLE TESTING PROCEDURE
The MUTT has a special cable feature to test 7-way round pin cables for continuity.
The cable testing feature can be used to test a tractor’s cable, or the supplied MUTT
cable. All cables should be tested prior to MUTT operation.
• Insert each end of the cable into both side connectors on the MUTT. Be sure to
push the cable ends in rmly until they reach the bottom of the connector.
• Turn main power switch to a desired power supply.
• Once the power is selected, the green lights around the control knob will blink
and disappear one at a time until only the Ground Integrity Indicator remains solid
green. Once the initial check has been performed, poor cable conditions will be
shown by a blinking light for the problem circuit.
• If the cable has an open circuit or continuity problem, the corresponding circuit will
ash repeatedly.
• Further testing can be performed by selecting each circuit individually via the
control knob or remote. When an open circuit is detected, the LED for the circuit
will ash and an audible alert will be heard.

13
PART 6: GENERAL CONTROLS AND OPERATIONS
6.1 INITIAL STARTUP AND SHUTDOWN
All functions of the MUTT require the Power Source Switch to be in BATTERY or
EXTERNAL position.
POWERING UP
1. Push the Power Source Switch to BATTERY or EXTERNAL.
POWERING DOWN
1. Prior to shutting down return all air control switches to the CLOSED position.
2. Push the Power Source Switch to the OFF position.
0
DC
AMPERES
30
1
0
2
0
Set Power Source to BATTERY or EXTERNAL
0
DC
AMPERES
30
1
0
2
0
Set Power Source to OFF

14
1
4
2
3
3-Button Remote Control
6.2 AUTO SHUTDOWN FEATURE
If left inactive for a period of 20 minutes, the MUTT enters a Sleep Mode and
powers down.
• A sound is emitted every 20 seconds during Sleep Mode.
• Activation of the control knob will cancel Sleep Mode.
6.3 USING THE 3-BUTTON REMOTE CONTROL
The included remote control(s) is preprogrammed to your MUTT and should never lose
its programming. In the event that you suspect your remote has lost its programming,
contact technical support at 888-786-7899, or email [email protected].
HOW TO USE THE WIRELESS REMOTE
1. UP ARROW
Press and release to select the next circuit
in clockwise rotation. Press and hold for
5 seconds to activate All Circuits On Mode.
2. DOWN ARROW
Press and release to select the next circuit in
a counterclockwise rotation. Press and hold
for 5 seconds to turn on hazard lights.
3. ON/OFF
Press and release to engage/disengage
Auto Cycle.
4. REMOTE CONFIRMATION INDICATOR
Press any of the buttons (1,2,3) and the blue
light (4) will illuminate to conrm the battery
power of the remote.
NOTE: Inclement weather, nearby power transformers and closely parked trailers
may reduce the remote signal.
The supplied, key fob battery for the remote control is 12V, Alkaline Energizer type
A23. A Gold Peak type 23A or Duracell MN21 battery can also be used.
6.4 PROGRAMMING THE
12-BUTTON REMOTE CONTROL
HOW TO PROGRAM THE WIRELESS REMOTE
1. Press and hold the top center button on
the 12-button remote while turning the
Trailer Tester’s main power ON.
2. Continue to hold the button for 2 seconds,
and then release.
3. Your Remote Control is now programmed.
12-Button Remote Control

15
PART 7: ELECTRICAL/LIGHTING TESTING
Complete the pretesting checklist prior to all testing procedures.
The MUTT is microprocessor controlled and features a special diagnostic rmware,
designed to seamlessly integrate with your preferred methods of testing. The MUTT
will power the selected electrical circuits and instantly alert you to any signs of a faulty
condition. To properly utilize the diagnostic features, a complete scan of the
trailer’s electrical system should be performed at the front of the trailer using the
MUTT prior to a walk-around inspection. If any wiring faults are present, the MUTT
will blink or sound, alerting you to the issue. Only a one-time, walk-around/visual
inspection is needed to conrm that each individual light bulb is properly illuminating.
NOTE: Some advanced functions may not be listed on the face panel, so it’s
important to read the manual in its entirety to ensure that you are getting the full use
of this diagnostic system.
7.1 SELECTING A CIRCUIT
Circuits can be selected for testing manually, via remote control or by initiating Auto
Cycle Mode.
OPERATING WITH MANUAL CONTROL
1. Turn the control knob to select a circuit. The control knob
is automatically set to Ground Integrity when power is
turned on.
OPERATING WITH THE REMOTE CONTROL
1. Press and release the UP ARROW to select the next
circuit in clockwise rotation.
2. Press and release the DOWN ARROW to select the next
circuit in a counterclockwise rotation.
AUTO CYCLE MODE
Auto Cycle Mode automatically tests one circuit at a time
in a clockwise rotation.
1. Press and release the control knob. The Auto Cycle
Indicator should illuminate.
2. A ve second delay commences before power is
automatically applied to the rst circuit.
3. Circuits are automatically tested one at a time in a clockwise rotation, starting from
the Ground Integrity Indicator.
4. To cancel Auto Cycle Mode, momentarily press and release or turn the control knob.
NOTE: Auto Cycle Mode does not work when ABS or Brake Light Circuits are selected.
6.4 PROGRAMMING THE
12-BUTTON REMOTE CONTROL
HOW TO PROGRAM THE WIRELESS REMOTE
1. Press and hold the top center button on
the 12-button remote while turning the
Trailer Tester’s main power ON.
2. Continue to hold the button for 2 seconds,
and then release.
3. Your Remote Control is now programmed.

16
7.2 GROUND INTEGRITY TEST
Each time the MUTT is powered on, it automatically runs a Ground Integrity Test. A good
ground connection must be established for the MUTT to operate a trailer’s electrical system.
1. Immediately after power up, the green lights around the control knob will illuminate.
2. A solid/healthy ground connection is indicated by a steadily illuminated Ground
Integrity Indicator.
3. Bad/poor ground or bad cable condition is indicated by all of the LED’s blinking
simultaneously. See ESTABLISHING A CHASSIS GROUND below.
4. When one or more green circuit LEDs blink while the Ground Integrity Indicator
is steadily illuminated indicates that a solid ground has been established, but an
open circuit has been detected. Refer to OPEN CIRCUITS on pg. 17.
CHASSIS AND PIN GROUNDS
A poor ground warning may be an indication that the connected trailer is only wired
for chassis ground. There are two ground types. 1) Pin Ground: The ground wire
from each light assembly is wired through the main harness up into the trailer plug.
2) Chassis Ground: The ground wire from each light assembly is grounded directly to
the trailer chassis. Ground with the truck is established at the king pin.
ESTABLISHING A CHASSIS GROUND
1. To simulate the king pin on a chassis ground
connection and bypass the ground integrity fault,
plug a chassis ground cable into
the MUTT’s Chassis Ground Outlet.
2. Attach the other end of the chassis ground cable to
the chassis of the trailer.
3. Be sure that you are attaching to a clean, dry metal for an effective ground.
GOOD GROUND BAD/POOR GROUND
DO NOT
Assume that a Bad
Ground Warning is a
Result of a Faulty Trailer.
Check Cable Connection.
Put the chassis ground cable into the outlet

17
7.3 FAULT INDICATION
OPEN CIRCUIT
The MUTT senses no load which is often the symptom of a disconnected wire, cut
wire, poor pin connection or bad return ground. The MUTT can detect open circuits
in two ways.
1. During Ground Integrity Test: An individual circuit will blink and no audible alerts
will be present.
2. During circuit selection: The selected circuit’s LED will blink, while simultaneously the
Open Circuit Indicator will ash. The MUTT will also provide an audible alert (beep).
Example: The MUTT detects an open circuit in the Clearance Light Circuit. The
Clearance LED will blink, the Open Circuit Indicator will ash and the MUTT will beep.
NOTE: Open Circuit Indicator will only illuminate during circuit selection.
CROSSED CIRCUITS
The MUTT indicates that two or more circuits are back feeding or crossed. This can
be a symptom of two wires in the same harness wearing through their insulated
coating and connecting.
1. When a crossed circuit is identied, the selected circuit LED will illuminate steadily and
the circuit it is crossed with will ash. The MUTT will also provide an audible alert (beep).
Example: The MUTT detects that the Clearance and Tail/Tag are crossed while the
Clearance Circuit is selected. The Clearance LED will illuminate, the Tail/Tag LED will
ash and the MUTT will beep.
Example: Open circuit in Clearance Light
Example: Crossed circuit in Clearance and Tail/Tag Lights

18
NOTE: In some cases, a crossed circuit may be a normal function of advanced
diagnostic testing, such as with certain ABS systems.
SHORT/OVERLOADED CIRCUIT
Short circuits or overloads can occur when a positive, hot wire touches ground.
They can also occur due to faulty lights or connectors.
1. If a short or overloaded circuit is suspected, the MUTT will instantly stop powering
the circuit.
2. The Overload Warning Indicator will then ash, along with the selected circuit’s
LED. The ammeter needle will also max out and return to 0.
3. The MUTT will now automatically enter Pulsar Mode®. During Pulsar Mode®, the
MUTT will attempt to reapply power to the faulty circuit every 3 seconds for an
indenite period of time. After power is applied, if a short is still present, steps 1-3
will automatically repeat.
Example: The MUTT detects a short in the Clearance Light Circuit. The Clearance
LED and Overload Warning Indicator will ash and a warning beep will sound. The
MUTT will now enter Pulsar Mode®.
NOTE: Pulsar Mode® can be a useful troubleshooting tool for nding dead and
intermittent shorts.
Example: Short circuit in the Clearance Light

19
7.4 ACTIVATING HAZARD LIGHTS:
The four-way ashers on the vehicle can be activated manually or with the remote
control.
Manually
1. To activate, set the Hazard Switch to the ON position.
2. To deactivate, set the Hazard Switch to the OFF position.
Remote Control
1. To activate, press and hold the DOWN ARROW button for 5 seconds.
Set the Hazard Switch to the ON Position
Set the Hazard Switch to the OFF Position
Press and Hold DOWN ARROW to Activate

20
7.5 ALL CIRCUITS ON (OVERRIDE) MODE:
All Circuits On Mode will engage all electrical circuits at the same time. While short
circuit sensing is operational in this mode, if a short circuit is found, the MUTT will
not be able to identify which circuit is the cause of the short. Open and crossed
circuits sensing is not operational in this mode.
On trailers using incandescent bulbs, All Circuits On Mode will typically result in an
overload because the amperage draw will exceed the maximum of 20 amps.
All Circuits On Mode can be accessed manually or by remote control.
MANUALLY
1. To activate, press and hold control knob for 10 seconds. Listen for beep, then release.
2. To cancel, press or turn the control knob.
NOTE: Does not work when ABS or Brake Light Circuits are selected.
REMOTE CONTROL
1. To activate All Circuits On Mode press and hold UP ARROW for 5 seconds and
then release.
2. To cancel, press and release either arrow.
Press and Hold UP ARROW to Activate
Press and Hold Control Knob to Activate