Ironwood CB1 User manual

0920
CB1
COFFEE BAR
IMPORTANT!
Assembly may require the assistance of
another person.
Before you begin assembly:
READ THE DIRECTIONS all the way through one
time. This will speed up the process and help you
understand the sequence of steps.
COUNT THE PARTS AND HARDWARE before
assembly. This ensures you have received all
necessary parts before you begin.
TOOLS: You may need a Phillips head screwdriver,
a medium slotted screwdriver or a plastic mallet. To
protect your new furniture from damage during
assembly, it is recommended to work on a carpeted
surface.
CAUTION: On assemblies requiring glue, make
sure the unit is assembled correctly before gluing.
Once this unit is assembled with glue, the
manufacturer will not be responsible for damaged
parts. Keep a damp cloth or sponge handy to wipe
off excess glue.
To care for this furniture, simply wipe with a cloth
dampened with glass cleaner containing ammonia-D.
In the event any parts are missing from
this package, send your name, address,
telephone number, and a description of
the missing part(s) to: PARTS, Box 1420,
Missoula, MT 59806 or call:
1-800-769-5693 or FAX [phone].

PARTS DIAGRAM
Drawer Front 05850363 1 ea.
Right Side 05850341 1 ea.
A
Top 05850301 1 ea.
Left Side 05850341 1 ea.
D
C
ABD
E
G
IJ
F
D5
D2
D1
C
ABD
EG
I
J
F
D5
D2
D1
C
ABD
EGIJ
F
D5
D2
D1
C
ABD
EGIJ
F
D5
D2
D1
C
ABD
EGIJ
F
D5
D2
D1
E
C
ABD
EGIJ
F
D5
D2
D1
C
ABD
EGI
J
F
D5
D2
D1
Bottom 05850311 1 ea.
Drawer Sides 069270 2 ea.
Doors 05850373 2 ea.
Drawer Bottom 191665 1 ea.
Back 05850352 1 ea.
Shelf 05850311 1 ea.
Drawer
Front/Back 069070 2 ea.
B

H4 Hinge Plate 400201 4 ea.
H2 Rafix Bolt 909925 18 ea.
H3 Rafix Cam 909910 8 ea.
H1 Flush Rafix
Cam 909911 10 ea.
H9 Hinge 400200 4 ea.
H5 Plate Caster 402050 2 ea.
H6 Plate Caster
W/ Lock 402051 2 ea.
H7 Lg. Panhead
Screws 988056 16 ea.
H10 Square Black
Bumper 298030 4 ea. H11 White Glue 295020 1 ea.
HARDWARE

H12 Confirmat 5x50
Screws 950100 8 ea. H13 Washer Head
Screws 920200 2 ea.
H14 Drawer/Door
Pulls 200070 3 ea.
H16 1-3/4” Quad
Washerhead Screws 902215 2 ea.
H15 1-1/4” Panhead
Screws 901212 4 ea.
H17 #6 x 3/4
Gold Flathead H2225 8 ea.
S1 Plastic Drawer
Slides 267100 2 ea.
ASSEMBLE DISASSEMBLE
Using the Rafix System:
Insert the Rafix Cams into the
appropriate holes. The flat edge of
the cam should be facing the edge
of the panel.
Slide Rafix Cams of the panel to be
attached onto the corresponding posts.
Using a #3 Phillips screwdriver, turn the
rotating portion of the Rafix Cam a 1/2
turn clockwise to secure. IMPORTANT!
Do not exceed 1/2 turn when tightening
cams. Turn 1/2 turn counterclockwise
to disassemble and remove panel.
When screwing post
into hole, Do Not
over tighten. Screw
post down until
bottom face of post
flange just touches
board surface.
Flat
edges
must be
aligned

Place the Back (D) on a clean, carpeted
surface as shown. Insert six Flush Rafix
Cams (H1) into the Back where indicated
with the arrows of the cams facing out.
#1
C
D
E
G
H3 H3
H1
H3
C
D
E
G
H3 H3
H1
H3
H1
Place the Top (C) on a clean, carpeted
surface as shown. Insert four Rafix Cams
(H3) into the Top where indicated with the
arrows of the cams facing out.
Place the Bottom (E) on a clean, carpeted
surface as shown. Insert four Rafix Bolts
(H2) into the bottom where indicated.
#2
A
B
H2
H2
H1
H1
A
B
H2
H2
H1
H1
Place the Shelf (G) on a clean, carpeted
surface as shown. Insert four Rafix Cams
(H3) into the Shelf where indicated with the
arrows of the cams facing out.
Screw nine Rafix Bolts (H2) into the Left
Side (A) where indicated. Insert two Rafix
Flush Cams (H1) where indicated
H2
C
D
E
G
H3
H3
H1 H3
H2 E
Screw nine Minifix Bolts (H2) and insert
eight wood Dowels (H3) into the Right Side
(B) where indicated. Insert two Rafix Flush
Cams (H1) where indicated.
H3

AB
H4 H4
Screw plastic slides in place with
four Flathead Screws (H17) each.
#4
AB
S1
H17
S1
H17
Attach Hinge Plates (H4) to Left
Side (A) and Right Side (B) using
the attached screws into the pre-drilled
holes as shown.
IMPORTANT! The large hole and slots
must be oriented to the rear edge of the
Hinge Plates as shown.
#3
D
H1
A
Position the Back (D) onto the Left Side (A)
as shown. Turn Rafix Flush Cams (H1) in
the Back to secure in place.
#5
H4
H17
S1

Position the Top (C) onto the Left Side
(A) as shown. Turn the Rafix Cams (H3)
in the Top to secure in place.
#6
ROUNDED
FRONT EDGE
D
A
C
H3
D
A
C
G
FRONT
FRONT
H3
Position the Shelf (G) onto the unit as
shown. Turn the rafix cams (H3) in the Shelf
clockwise to secure in place.
#7
Position Right Side (B) posts and dowels
into the corresponding cams of the unit as
shown.
Rotate all six Cams clockwise to lock in
place.
#8
B
CD
G

#9
G
E
D
C
A
B
G
E
D
C
A
B
#10
H9
H9
H10
H10
#11
Using a Plastic Mallet, insert the Hinges (H9) into both Doors (I).
Remove backings and press Square Black Bumpers (H10) onto the opposite
corners of Doors where indicated.
H9
H10
Insert Bolts into Bottom (E) Position and
secure.
Attach four Plate casters (H5 and H6) to
the Bottom Panel (E) using the Panhead
Screws in the pre-drilled holes as shown.
(H7)
H7
H5
H6

UP &
DOWN
SIDE TO
SIDE
IN &
OUT
Adjust Doors (I) to open and close easily by
loosening hinge screws and repositioning
Hinge as shown. Tighten hinge screws when
proper alignment is achieved.
#13
#12
H4
H9
DOOR
SIDE
SLOT
RELEASE
BUTTON
Turn the unit upright. To attach the
Doors (I) to the unit, slide the slots of
the Hinges (H9) onto the Hinge
Plates (H4) until the release buttons
click into place.
#14 H11
D2
D2 D1
H12
Spread a thin layer of Glue (H11) on one edge of each
Drawer End Panel (D2) as shown.
Use four Confirmat Screws (H12) to attach the Drawer
End Panels to a Drawer Side (D1) with grooves aligned
on the inside as shown.
H12
H11

H11
D2
D2
D1
D5
Spread a thin layer of glue on both end edges and
one side edge of Drawer Bottom (D5).
Slide Drawer Bottom into the grooves of the Drawer
End Panels (D2) until seated into the Drawer Side
(D1) groove as shown.
#15
H11
H12
H11
D5
D2
D2
D1
Apply glue to exposed edges of the Drawer
Bottom (D5) and End Panels (D2). Position
the other Drawer Side (D1) onto unit with
groove aligned with the edge of the bottom.
Secure Drawer Side to Drawer End Panels
using four Confirmat Screws (H12) as shown.
#16
H12
H11

Attach Drawer Front (J) to the Drawer
unit using two Washer Head Screws
(H13) in the outside holes as shown.
#17
H13
J
D5
D2
H13
FRONT
ALIGNED
WITH SIDES
LEVEL
EQUAL SPACING
With the drawer in place, check to insure that the
Drawer Front (J) is aligned level and with equal
spacing at the edges.
If the Drawer Front needs adjustment, loosen Washer
Head Screws (H13) slightly, move Drawer Front to the
correct position and retighten screws.
#18

When adjusted, attach a Handle (H14) to
the Drawer Front (J) using two 1-3/4”
Washerhead Screws (H16) as shown.
#19
H15
H16
H14
H16
Attach a Handle (H14) to each Door (I) using
two 1-1/4” Panhead Screws (H15) as shown.
Your Coffee Bar is now fully assembled and ready for use.
H16 H15