Josef Kihlberg F561PN User manual

06.14
F561PN
Pneumatic Industrial stapler
Pneumatisk Planhäftare
Pneumatische Flachhefter
Agrafeuses por côtés
From series no 1402486
Från serienummer 1402486
Ab Serie-Nr. 1402486
A partir du no de série 1402486
ENGLISH 3
SVENSKA 14
DEUTSCH 26
FRANÇAIS 38
Before using the
industrial stapler, read
the operating instruc-
tions carefully.
Läs igenom bruks-
anvisningen noga innan
du använder maskinen.
Vor dem Gebrauch der
Flachhefter die Betrieb-
sanleitung aufmerksam
lesen.
Avant l’utilisation de
l’appareil, consultez
soigneusement le
mode d’emploi.
OPERATING INSTRUCTIONS Translation of original manual
BRUKSANVISNING Original bruksanvisning
BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung
MODE D‘EMPLOI Traduction du mode d’emploi original

206.14
Josef Kihlberg F561PN
1TECHNICAL DATA
TABLE OF CONTENTS
Weight 42 kg (92,6 lbs)
Dimensions Length 920 mm (36.2“)
Width 750 mm (29.5“)
Height 1350 mm (53.1“)
Magazine capacity 300 staples
Staple leg length 15–22 mm (5/8“ - 7/8“)
Throat depth 400 mm (15.7“)
Free anvil height 1000 mm (39.4“)
Max. air pressure 7 bar (100 psi)
Recommended
working air pressure 5 bar (72 psi)
Air consumption
per driving operation at
6 bar operating pressure 2,0 litres
A-weighted single-event
emission sound pressure
level at work station 84 dB
A-weighted sound
energy level 91 dB
FASTENERS
Staple JK561-15K (5/8“) Art.No 400145
Staple JK561-18K (3/4“) Art.No 400153
Staple JK561-22K (7/8“) Art.No 400158
Page
1 Technical data 2
2 General information 3
2.1 Information on environmental protection 3
3 Safety instructions 4
4 Description 5
4.1 Design 5
4.2 Function 5
5 Initial operation 6
5.1 Installation 6
5.2 Compressed air connection 6
6 Operating instructions 7
6.1 Loading the industrial stapler 7
6.2 Operating the industrial stapler 8
6.3 Control the clinch 9
7 Preventive and corrective maintenance 10
7.1 Lubrication 10
7.2 Cleaning the industrial stapler 10
7.3 Removing jammed staples 10
7.4 Adjustment stapling head bearing 11
7.5 Adjustment staple clinch 11
7.6 Replace stapling head 12
7.7 Replace feed spring or pusher 12
7.8 Replace driver blade or return springs 12
8 Trouble shooting 12
9 Parts list with recommended wear parts 50
Exploded drawing 51
10 Parts list - Head HH561/12-22 52
Exploded drawing 53
SE JOSEF KIHLBERG AB
Industrigatan 37B
SE-544 50 HJO
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.kihlberg.com
DECLARATION OF CONFORMITY
We take sole responsibility for declaring that the
bottom stapler F561PN, to which this declaration
refers, is in full compliance with the current require-
ments of the guidelines laid down by the council
on 17th May 2006 (2006/42/EG) “Machine
Guidelines“.
Complies with norms: ISO 12100:2010
SE-544 50 HJO, 11.06.2014
Production Manager:
Anders Pettersson
Agent for the publication of technical documentation:
Josef Kihlberg AB, Industrigatan 37B SE-544 50 HJO

06.14 3
Josef Kihlberg F561PN
CAUTION!
Used where there is
danger to life and health.
WARNING!
Used for danger which
can cause material
damage.
NOTE!
Used for general infor-
mation and information
which if not followed can
cause faults in the
operating sequence.
2 GENERAL INFORMATION
These operating instructions are intended to simplify
familiarisation with the industrial stapler and the pos-
sibilities of application for the intended purpose. The
operating instructions contain important information
concerning the safe, proper and efcient use of the
industrial stapler. Observation of the information will
help to avoid danger, reduce repairs and stoppages
and increase the reliability and service life of the in-
dustrial stapler.
The operating instructions must always be available
at the place of operation of the industrial stapler. They
must be read and observed by all persons concerned
with work on the industrial stapler. This work speci-
cally includes operation, relling of operating material,
fault elimination and maintenance.
In addition to the operating instructions and the regu-
lations for accident prevention effective in the country
of use and place of application, the recognised tech-
nical regulations for safety and proper working must
also be observed.
2.1 INFORMATION ON ENVIRONMENTAL
PROTECTION
This industrial stapler is manufactured without any
physical or chemical substances which could be
dangerous to health. For disposal of all the parts, the
governmental instructions must be observed.

406.14
Josef Kihlberg F561PN
Use for the intended purpose
The industrial stapler is intended for stapling corruga-
ted cardboard.
This industrial stapler was designed and manufac-
tured for safe handling during the stapling operation.
Possible misuse
The industrial stapler is designed to be used only with
corrugated cardboard.
Servicing
The following maintenance work must be carried out
at regular intervals, varying with working conditions
and workload:
– daily check of compressed air pressure (4–6 bar).
– clean the industrial stapler regularly.
– check the condition of the industrial stapler at regu-
lar intervals for defects or worn parts. Never use a
industrial stapler that has defective or worn parts
(for sevice work refer also to chapters 7.1 and
7.2).
3SAFETY INSTRUCTIONS
Inform yourself!
Read the operating
instructions carefully.
Protect yourself!
When operating the in-
dustrial stapler, wear eye,
and/or ear protection.
Warning: Danger of
crushing!
Do not put your ngers
underneath the protector.
Do not remove protection
covers.
Warning:
Hazard!
Lay the compressed air
hose so that there is no
risk of tripping over it.
Do not exceed the air
pressure!
Do not exceed the re-
commended air pressure.
Use safety coupling!
For connecting the air
hose to the industrial
stapler, use only a safety
coupling.
Do not use a bottled air
or gas source!
Do not operate this in-
dustrial stapler by using a
bottled air or gas source.
Original
JOSEF KIHLBERG
staples must be used
exclusively.
Original
JOSEF KIHLBERG
spare parts must be
used exclusively!
Not using original spare
parts will void the warran-
ty and the liability.
PD[
EDU
0
2
4
6810
12
14
16
.,+/%(5*
2ULJLQDO
KIHLBERG
Original

06.14 5
Josef Kihlberg F561PN
4DESCRIPTION
4.2 FUNCTION
1. The pressure cylinder (Fig. 2/1) is activated by the
foot valve (Fig. 2/2).
2. When you press the foot valve the cylinder pres-
ses the stapling head (Fig.2/3) against the manu-
ally positioned carton.
3. The stapling head automatically pushes a staple
through the carton and the staple clinches against
the anvil.
4. When you release the foot valve the stapling
head is returned and the industrial stapler is ready
for next stapling.
4.1 DESIGN
1 Protector
2 Stapling head
3 Anvil
4 Safety latch
5 Foot valve
6 Pusher
7 Pneumatic cylinder
Fig. 1
Fig. 2
Warning: before stapling, ensure that
no part of your body is underneath
the protector.
23
1
5
4
7
6
3
2
1

606.14
Josef Kihlberg F561PN
5INITIAL OPERATION
Fig. 3
5.1 INSTALLATION
The industrial stapler is delivered with the rear foot
dis-
assambled. Assemble as following:
1. Remove the industrial stapler and the rear foot
from the carton.
2. Assemble the rear foot according to Fig. 3.
Tighten the two screws, (Fig. 3/1).
3. Place the industrial stapler on level, rm and
cleanworking ground.
Lay the compressed air hose so that
there is no risk of tripping over it.
5.2 COMPRESSED AIR CONNECTION
Properly prepared compressed air is essen-
tial for troublefree operation of the industrial
stapler. This can only be ensured by a reliably functio-
ning maintenance unit, consisting of water separator,
pressure reducing valve with pressure gauge.
The internal diameter of the pipe should be at least
10 mm (3/8“).
The industrial stapler doesn´t need any lubrication.
Connect and adjust the air pressure to the lowest
possible, approx. 5,0 bars (72 psi), which clinch the
staples correctly.
Never exceed the maximum permitted air
pressure of 8 bar (110 psi). The maximum
supply pressure is 8 Bar (110 psi).
Low air pressure will give low mainte-
nance costs!
1

06.14 7
Josef Kihlberg F561PN
6OPERATING INSTUCTIONS
Fig. 5
Fig. 6
6.1 LOADING THE INDUSTRIAL STAPLER
– Always use Josef Kihlberg original staples
JK561-15, JK561-18 or JK561-22.
The correct type of staple is marked on the left side
of the magazine.
– Pull the pusher back and lift up the pusher into its
rear holder.
– Insert staple strips from the rear.
– Do not overload the magazine.
– Release the pusher.
Do not release the pusher directly from
the rear when the magazine is empty,
carefully guide it forward.
Fig. 4

806.14
Josef Kihlberg F561PN
6.2 OPERATING THE INDUSTRIAL STAPLER
– Load the stapling head with staples, (refer to chap-
ter 6.1). Ensure to use the right length of the staple
(refer to chapter 6.3).
– Place the carton underneath the protector.
– Activate the foot valve.
– The stapling head presses the carton and
automatically clinches the staple against the anvil.
Fig. 7
Fig. 8
Warning: before stapling, ensure that
no part of your body is underneath
the protector.

06.14 9
Josef Kihlberg F561PN
6.3 CONTROL THE CLINCH
1Good clinch.
2 Leg length of the staple too long.
3 Leg length of staple too short.
Always use Josef Kihlberg original
staples: JK561-15, JK561-18 or JK561-22.
Fig. 9
– When you release the foot valve the stapling head
will return.
– Move the carton to the next staple position and ac-
tivate the foot valve again. Repeat until the correct
amount of staples have been used.
Fig. 10
To short
Correct
To long staple
Fel
To short
Correct
To long staple
Fel
To short
Correct
To long staple
Fel
3
2
1

10 06.14
Josef Kihlberg F561PN
7PREVENTIVE AND CORRECTIVE MAINTENANCE
7.1 LUBRICATION
The linkage bearings are greased at delivery.
At regular intervals (monthly) lubricate them with oil.
Also lubricate the moving parts in the stapling head
with a few drops of oil.
7.2 CLEANING THE INDUSTRIAL STAPLER
This industrial stapler does not require special servi-
cing. It only needs regular cleaning with a non-aggres-
sive (non-corrosive) cleaning agent. Do not remove
any parts for cleaning purposes!
Check the proper functioning of all safety
devices daily. Make especially sure that:
– the foot valve safety latch and the protector move
freely without binding or sticking.
– all screws and nuts are securely tightened.
Before carrying out any maintenance
tasks on the industrial stapler always
rst disconnect it from the air supply.
– Pull the pusher back to take the pressure off the
staple strip.
– Slightly loosen the ve screws (Fig. 11/1 and 11/2)
that hold the front plate one turn.
– Remove the jammed staple downwards.
– Retighten the ve screws.
7.3 REMOVING JAMMED STAPLES
Before carrying out any maintenance
tasks on the industrial stapler always
rst disconnect it from the air supply.
Fig. 11
2
1
11 1
1