JUKI KE-2000 Series User manual

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KE
KEKE
KE‑
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‑2010/2020/2030/2040
2010/2020/2030/20402010/2020/2030/2040
2010/2020/2030/2040
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INST
INSTINST
INSTALLATION
ALLATIONALLATION
ALLATIONGUIDE
GUIDEGUIDE
GUIDE
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JUKICORPORATION
JUKICORPORATIONJUKICORPORATION
JUKICORPORATION
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ELECTRONICASSEMBLY&
ELECTRONICASSEMBLY&ELECTRONICASSEMBLY&
ELECTRONICASSEMBLY&
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TESTSYSTEMSDIVISION
TESTSYSTEMSDIVISIONTESTSYSTEMSDIVISION
TESTSYSTEMSDIVISION
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SMTTRAININGCENTER
SMTTRAININGCENTERSMTTRAININGCENTER
SMTTRAININGCENTER
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(1)It is strictly prohibited to copy or reproduce part or all of the contents of this document
without our written approv07al (including software and programs).
(2)The contents of this document are subject to change without notice.
(3)This document has been prepared with our full commitment to perfection for users.
Should any ambiguity, error, missing and other defect be found, however, please contact
the dealer or the company.
(4)Note that we are not responsible for any result of improper operation or handling by the
customer regardless of the item (3) above.
(5)Windows is a registered trademark of Microsoft Corporation, US.
Other company names and product names contained in this document are registered
trademarks or brands of those companies.
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Precautions

KE2000 Installation Manual
CONTENTS
1.Basic configuration and name of each part..........................................................................................1
1-1.KE-2010/2020/2040...........................................................................................................................1
1-2. KE-2030................................................................................................................................................2
2. Installing the main unit.............................................................................................................................3
3. Detaching the packing materials from the machine................................................................................4
3-1. Overall machine cover .........................................................................................................................4
3-2. Safety cover..........................................................................................................................................5
3-3. Transport cover(only CE Machine) .................................................................................................. 6
3-4. Pneumatic units....................................................................................................................................6
3-5. Feeder relay cable 8 (For machines with fixed bank specification only)............................................. 7
3-6. Replacement table trolley ....................................................................................................................8
4. Adjusting the transport height and leveling the machine ......................................................................10
4-1. KE-2010/2020/2040 ...........................................................................................................................10
4-2. KE-2030..............................................................................................................................................13
5. X-Y unit...................................................................................................................................................15
5-1. Detaching the X-axis frame fixing parts (For model 2030 only)........................................................15
5-2. Detaching the head fixing parts .........................................................................................................16
6. Head unit................................................................................................................................................17
6-1. Detaching the packing materials........................................................................................................17
6-2. Detaching the head unit fixing parts ..................................................................................................18
7. Board transport unit ...............................................................................................................................20
7-1. Detaching the packing materials from the transport rail....................................................................20
7-2. Detaching the packing materials from the BU table..........................................................................20
7-3. Center station on the Y-axis drive side (For model 2030 only).......................................................21
7-4. Unpacking the supply parts................................................................................................................22
8. ATC unit..................................................................................................................................................23
9. CAL block...............................................................................................................................................23
10. Connecting the compressed air tube................................................................................................. 24
11. Connecting the power cord................................................................................................................ 26
11-1. 2010/2020/2040 ............................................................................................................................... 26
11-2. 2010/2020/2040 ............................................................................................................................... 28
11-2. 2010/2020/2040 ............................................................................................................................... 28
12. Mounting the accessories ..................................................................................................................30
12-1. Signal light........................................................................................................................................ 30
12-2. Vision monitor...................................................................................................................................30
12-3. Keyboard bracket.............................................................................................................................30

KE2000 Installation Manual
12-3. Keyboard bracket.............................................................................................................................31
12-4. HOD (Handheld operating device)...................................................................................................31
12-5. Hand knob........................................................................................................................................31
12-5. Hand knob........................................................................................................................................32
12-6. Feed relay cable...............................................................................................................................32
12-7. Chip box ...........................................................................................................................................33
13. Interface with external equipment......................................................................................................34
13-1. KE-2020/2040 ..................................................................................................................................34
13-2. KE-2010/2030 ..................................................................................................................................35
14. Connecting the matrix tray changer (MTC)........................................................................................39
14-1. Interface panel.................................................................................................................................. 39
14-2. TR-4SN.............................................................................................................................................40
14-3. TR-6SN and TR-6DN.....................................................................................................................40
14-3. TR-6SN and TR-6DN....................................................................................................................... 41
14-4. TR-5SN and TR-5DN....................................................................................................................... 42
15. Checking the machine before turning on the power..........................................................................43
16. Adjusting the height of the overall feeder exchange trolley(optional)............................................44
16-1. Caster plate mounting position ........................................................................................................44
16-2. Adding the trolley spacers (For height adjustment).........................................................................44
16-2. Adding the trolley spacers (For height adjustment).........................................................................45
16-3. Adjusting the bank stopper mounting position.................................................................................45
16-4. Adjusting the bank valve position ....................................................................................................46

KE2000 Installation Manual
1
1. Basic configuration and name of each part
1-1. KE-2010/2020/2040
1-1-1. Standard Machine
Fig.1-1-1-1
Front view Fig.1-1-1-2 Right side view
1-1-2. ＣＥ Machine
Fig.1-1-2-1 Front view Fig.1-1-2-2
Right side view
(1)Vision monitor (5) Track ball
(2)LCD panel (6) Signal light
(3)HOD (Handheld Operating Device)unit(7)Mainswitch
(4)Keyboard (8) No-fuse circuit breaker

KE2000 Installation Manual
2
1-2. KE-2030
1-2-1. Standard Machine
Fig.1-2-1-1
Front view Fig.1-2-1-2 Right side view
1-2-2. ＣＥ Machine
Fig.1-2-2-1
Front view Fig.1-2-2-2 Right side view
(1) Vision monitor (5) Track ball
(2) LCD panel (6) Signal light
(3)HOD (Handheld OperatingDevice) unit (7)Mainswitch
(4) Keyboard (8) No-fuse circuit breaker

KE2000 Installation Manual
3
2. Installing the main unit
<Procedure>
1. Screw-in the adjusters to place the casters on the floor (ground) firmly before
transporting or moving the main unit.
2. Before moving the main unit using a forklift, be sure to put the fork under the main
unit from its front, and lift it up and move it after checking that the fork protrudes
sufficiently from the rear of the main unit.
<CAUTION>
1. When moving the main unit using a forklift, pay special attention to the load
center mark. (This caution also applies when using a pallet truck.)
2. Do not move the main unit using a forklift with the vision monitor and signal light
mounted. (This caution also applies when using a pallet truck.)
Signal light
Vision monitor
Load center mark
Caster
Adjuster

KE2000 Installation Manual
4
3. Detaching the packing materials from the machine
3-1. Overall machine cover
Detach the vinyl cover from the machine main unit. (This packing applies to only the
machines shipped to the domestic market.)
1) KE-2010, 2020, 2040
Dimensions of vinyl cover：1800 (W) x 1700 (D) x 1500 (H)
t 0.05 (Thickness)
2) KE-2030
Dimensions of vinyl cover：2600 (W) x 1500 (D) x 1500 (H)
t 0.05 (Thickness)
Note)The dimensions of both vinyl covers are determined based on the outside
dimensions of the machine applicable to the extra board size.
Fig ３－１－１

KE2000 Installation Manual
5
3-2. Safety cover
Peel off the filament tapes stuck on the safety cover.
Fig ３－２－１
Filament tapes Safety cover R
Safety cover F
Main unit

KE2000 Installation Manual
6
3-3. Transport cover (only CE Machine)
Peel off the filament tapes stuck on the transport cover.
Fig ３－３－１
3-4. Pneumatic units
Detach the air caps from the finger valve and drain bottle.
Fig ３－４－１ Left side view of KE-2030
Trans
p
ort cover
Filament ta
p
es
Trans
p
ort cover lid
Air ca
p
For factor
y
p
i
p
in
g
(
air tube
)