KI CrossRoads Metal Media Shelving Single Face User manual

Top Assembly
Shared End Panel
Right End Panel
Base Assembly
Glides
Left End Panel
2" Hex Head Bolts
with Lock Washers
and Flat Washers
4
1
/ 2 " Hex Head Bolts
with Lock Washers
and Flat Washers
Flat Washer
and Hex Nut
Assembly Instructions
CrossRoads®Metal Media Shelving
Single Face
December 2009
Tools Required:
•#2 Phillips screwdriver
•1/2" socket
•Socket wrench
Hardware Included:
•#8 x 5/8" screws
•#8 x 11/4" screws
•5/16" x 2" hex head bolt
•5/16"x4
1/2" hex head bolt
•5/16" lock washer
•5/16" flat washer
•5/16" hex nut
•Metal pegs
1. Set back edge of left end panel on flat
surface (holes to inside – if it’s a
curved end panel make sure the
curved edge is up).
2. Align the side holes in the base
assembly with the lower holes in the
left end panel. Insert 2" hex head bolts
with lock washers and flat washers into
the base and end panel (Figure 1).
Tighten.
3. Align the side holes in the top
assembly with the upper holes in the
left end panel (Figure 2). Make sure
the faceplate on the top assembly is to
the front and that the back panel
groove is to the back. Insert 2" hex
head bolts with lock washers and flat
washers into the top assembly and
end panel. Tighten. Note: for shelving
units 72" and higher, the top shelf
assembly should be flipped so that
the cleat side faces up.
4. For single starter unit (stand-alone) and
final end panel for connecting units:
Take the right end panel (holes to
inside) and align the side with the holes
in both the base and the top assembly
(Figure 3). Insert 2" hex head bolts with
lock washers and flat washers into the
base and top assembly. Tighten.
5. For adder units (connecting) – Align
the side holes in the shared panel
(holes both sides) with the holes in
both the base assembly and the top
assembly. Insert 41/2" hex head bolts
with lock washers, flat washers and
nut into the base assembly. Do not
tighten (Figure 4).
6. Align the side holes in the base
assembly with the lower holes in the
shared panel. Tighten the 41/2" hex
head bolts and nuts. (Figure 4).
7. Align the side holes in the top assembly
(groove side down) with the upper holes
in the left end panel. Tighten the 41/2"
hex head bolts and nuts. (Figure 4).
Left End Panel
2" Hex Head Bolts
with Lock Washers
and Flat Washers
Base Assembly
Left End Panel
2" Hex Head Bolts
with Lock Washers
and Flat Washers
Base Assembly
Top
Assembly
Figure 2
Right End Panel
Glides
Left End Panel
2" Hex Head Bolts
with Lock Washers
and Flat Washers
Base Assembly
Top Assembly
Figure 3
Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must
be tightened securely and must be checked periodically
after assembly. Failure to assemble properly, or to secure
parts may result in assembly failure and injury.
1330 Bellevue Street • P.O. Box 8100 • Green Bay, WI 54308-8100 • Tel [phone] • www.ki.com
© 2009 KI All Rights Reserved • Litho in USA. • Code KI-61563AR4-MM/TMI/PDF/1209
Figure 4
Figure 1

8. Repeat steps 5, 6 and 7 until all units
are assembled, finishing with the right
end panel. Note: two or more
assemblers are recommended when
multiple units are connected.
9. For optional back panel, slide the
back panel into the side grooves of
the assembled units and slide into the
top groove. Insert #8 x 5/8" screws into
the groove directly below the back
panel to keep the panel raised off the
floor (Figures 5 & 6).
10. Carefully tip the shelving unit into an
upright position. Note: two or
more assemblers are recommended
when multiple units are connected.
11. Wood Bottom Shelf. Insert (4) metal
pegs into pre-drilled holes just above
the base assembly. Lay bottom shelf
with routed side down and align onto
metal pegs (Figure 7). Repeat for
each unit.
12. 60" and 82" high units require a fixed
center metal shelf. Measure up half
way on the end panels. Within 6" of
this dimension, determine desired
shelf location. Insert (2) metal pegs
into pre-drilled holes at front sides of
end/adder panels at desired shelf
height. At back side of end/adder
panels, insert (2) metal pegs five
holes up from the placement of the
front metal pegs. Set center metal
media shelf onto the pegs. Attach
center shelf to end/adder panel using
three #8 x 5/8" screws and washers per
side (Figure 8). Metal shelves must be
tight against end/adder panel when
screw is fully tightened.
12. Metal media shelves. Insert (2) metal
pegs into pre-drilled holes at front
sides of end/adder panels at desired
shelf heights. At back side of
end/adder panels, insert (2) metal
pegs five holes up from the placement
of the front metal pegs. Set each
metal media shelf onto the pegs
(Figure 7).
13. Optional dividers. Insert metal
dividers into desired slots on each
metal media shelf (six dividers
provided per shelf).
Assemble units as described herein only. To do otherwise
may result in instability. All screws, nuts and bolts must be
tightened securely and must be checked periodically after
assembly. Failure to assemble properly, or to secure parts
may result in assembly failure and injury.
Right End Panel
Base Assembly
Back Panel
Side Groove
Figure 5
CrossRoads®Metal Media Shelving - Single Face
Assembly Instructions
Wood Bottom Shelf
Base Assembly
Metal Media Shelf
Metal Pegs
(4 per Shelf)
#8 x
5
/
8
" Screws
with two
1
/
4
" Washers
(6 per Fixed Shelf)
Metal Pegs
(2 per Bottom Shelf)
Figure 6
Figure 7
Right End Panel
Base Assembly
Glides (2)
#8 x
5
/ 8 " Back Panel
Support Screws (2)
Back Panel
Metal Dividers
Metal Periodical Shelf
Fixed Shelf
Attachment
Screw Holes
Metal Peg
Locations
Screw
Washers
Figure 8