Kongskilde Z 685 Pro User manual

ORIGINAL INSTRUCTIONS- according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 51514380
1st edition English
March 2019
Z 685 Pro
Z 765 Pro
Tedder
OPERATOR’S MANUAL

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-4
Prohibitedusage...........................................................................1-5
Electro-MagneticCompatibility(EMC).....................................................1-6
Manualscopeandrequiredtraininglevel..................................................1-7
ProductIdenticationNumber(PIN)........................................................1-9
Productidentication......................................................................1-10
Operator'smanualstorageonthemachine...............................................1-11
Implementorientation.....................................................................1-12
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Generalrecommendations.................................................................2-2
Illustrations.................................................................................2-3
Legalobligations...........................................................................2-4
Fireorexplosionprevention................................................................2-5
Hazardouschemicals.......................................................................2-6
Startinguptheimplementsafely...........................................................2-7
Travelingonpublicroads...................................................................2-8
Operatingtheimplementsafely...........................................................2-10
Stoppingtheimplementsafely............................................................2-11
Maintenance...............................................................................2-12
PersonalProtectiveEquipment(PPE)....................................................2-13
Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems......2-14
Noiseemission............................................................................2-15
Vibrationlevels............................................................................2-16
Implementstability.........................................................................2-17
Ecologyandtheenvironment.............................................................2-18
Safetysigns...............................................................................2-19
3CONTROLSANDINSTRUMENTS
Information
Operatingprinciples....................................................................3-1
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Preparingforoperation.................................................................4-1
Installationoftherotorarms............................................................4-3
Startingtheunit
Connectiontothetractor...............................................................4-4
PowerTake-Off(PTO)shaft–Shorten.................................................4-6

Parkingtheunit
Disconnectionandparking.............................................................4-8
5TRANSPORTOPERATIONS
Preparingforroadtransport
Conversionofthetedderfromworkingtotransportposition...........................5-1
Shippingtransport
Transportonpallet......................................................................5-2
6WORKINGOPERATIONS
Generalinformation
Descriptionofoperation................................................................6-1
DoublePTOjoints......................................................................6-3
Adjustabletinepositiontothearm.....................................................6-3
Doubletineswithasymmetrictinelength...............................................6-3
Basicadjustment.......................................................................6-4
Workingspeedandnumberofrevolutions.............................................6-6
Conversionofthetedderfromtransporttoworkingposition...........................6-7
Adjustmentofthesupportwheels......................................................6-8
7MAINTENANCE
Generalinformation
Maintenance............................................................................7-1
Torque..................................................................................7-2
Torqueforclass12.9...................................................................7-5
Fluidsandlubricants...................................................................7-6
Maintenanceplanning
Maintenancechart......................................................................7-7
Aftertherst3hoursofoperation
Boltsandttings........................................................................7-8
Everyday
PowerTake-Off(PTO)shaft............................................................7-9
Universaljoints.........................................................................7-9
Slideunits.............................................................................7-10
Slewing................................................................................7-11
Rotorbearings.........................................................................7-12
Bevelwheels..........................................................................7-13
Transmission..........................................................................7-14

Everyweek
Headstock.............................................................................7-16
Every6years
Hydraulichoses.......................................................................7-17
Asrequired
Tirepressure..........................................................................7-18
Storage
Pressurewashing.................................................................7-19
Endofseasonservice.............................................................7-20
Orderingpartsand/oraccessories..............................................7-21
8TROUBLESHOOTING
Faultcoderesolution
Troubleshooting....................................................................8-1
9SPECIFICATIONS
Technicaldata..............................................................................9-1
Fluidsandlubricants.......................................................................9-2
10ACCESSORIES
Generalinformation.......................................................................10-1
Dualspeedgearbox.......................................................................10-1
Hydraulickitforadjustmentofbordertedding.............................................10-1
Anti-wrapdiscforthewheelrim...........................................................10-2
Anti-wrapplateforwheelarm.............................................................10-2
Sparewheelkitwithholder................................................................10-3
Frontgaugewheel.........................................................................10-3
Linkageequipmentforsteepslopes.......................................................10-3
Trafclightkit..............................................................................10-4
11FORMSANDDECLARATIONS
ECDeclarationofConformity.............................................................11-1

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
Thismanualhasbeenpreparedtoassistyouinthecorrectproceduretorunin,todrive,tooperate,toadjustandto
maintainyournewimplement.
Thisimplementhasbeendesignedandbuilttogivemaximumperformance,economyandeaseofoperationunder
awidevarietyofconditions.
Priortodelivery,yourimplementwascarefullyinspectedbothatthefactoryandbyyourdealertomakesurethatit
reachesyouinoptimumcondition.Tomaintainthisconditionandassuretrouble‐freeoperationitisimportantthat
routineservices,asspeciedinthismanual,arecarriedoutattherecommendedintervals.
Readthismanualcarefully(especiallyChapter2thatcoversthesafetyinformation)andkeepthismanualinacon-
venientplaceforfuturereference.DONOToperateorpermitanyonetooperateorservicethisimplementuntilyou
and/orotherpersonshavereadthismanual.Readthemanual,itwillsaveyoutimeandhasslelater.Lackofknowl-
edgecanleadtoaccidents.Employonlytrainedoperatorswhohavedemonstratedtheabilitytooperateandservice
thisimplementcorrectlyandsafely.Contactyourdealerforassistanceprovidingtherequiredtrainingtoyouropera-
tors.Contactyourdealertoobtainadditionalmanualsoralternatelanguageversions.
Ifatanytimeyourequireadvicethatconcernsyourimplement,donothesitatetocontactyourauthorizeddealer.He
hasfactory‐trainedpersonnel,genuineservicepartsandthenecessaryequipmenttocarryoutyourservicerequire-
ments.
NOTICE:ThisimplementhasbeendesignedandbuiltinlinewiththerequirementsputforwardbytheEuropean
Directives2006/42/ECand2014/30/EU.
AlwaysusegenuineKONGSKILDEServicePartsorpartsthatmatchatleastthesamequality,reliabilityandfunc-
tionalityastheequivalentoriginalServicePartswhenyouserviceandrepairyourimplementanddonotmodifyyour
implementwithoutawrittenpermissionofthemanufacturer.Failuretodosowillvoidtheresponsibilityofthemanu-
facturer.
Checklocalroadlegislationbeforeyoudrivetheimplementonpublicroads.
Whenyouoperateinterchangeableimplement,makesurethattheimplementisCEapproved.
Asthispublicationisdistributedthroughoutourinternationalnetwork,theimplementillustrated,eitherasstandardor
asanaccessory,mayvaryaccordingtothecountryinwhichtheimplementistobeused.Lowspecicationcongu-
rations,aschosenbythecustomer,maydeviatefromthespecicationsgiven.
Severalguresinthisoperator'smanualshowthesafetyguardingortheadditionalguards,legallyrequiredbycertain
countries,openorremovedtobetterillustrateaparticularfeatureoradjustment.Theimplementmustnotbeusedin
thiscondition.Foryourownsafety,makesurethatallguardsareclosedorreplacedbeforeyouoperatetheimple-
ment.
1-1