Kongskilde R+ 1610 S User manual

ORIGINAL INSTRUCTIONS- according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 51514543
1st edition English
April 2019
R+ 1610 S
Rotary rake
OPERATOR’S MANUAL

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-4
Prohibitedusage...........................................................................1-5
Electro-MagneticCompatibility(EMC).....................................................1-6
Manualscopeandrequiredtraininglevel..................................................1-7
ProductIdenticationNumber(PIN)........................................................1-9
ProductIdentication......................................................................1-10
Operator'smanualstorageonthemachine...............................................1-11
Implementorientation.....................................................................1-12
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Generalrecommendations.................................................................2-2
Illustrations.................................................................................2-3
Legalobligations...........................................................................2-3
Fireorexplosionprevention................................................................2-3
Hazardouschemicals.......................................................................2-4
Startinguptheimplementsafely...........................................................2-5
Travelingonpublicroads...................................................................2-6
Operatingtheimplementsafely............................................................2-8
Stoppingtheimplementsafely.............................................................2-9
Maintenance...............................................................................2-10
PersonalProtectiveEquipment(PPE)....................................................2-11
Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems......2-12
Noiseemission............................................................................2-13
Vibrationlevels............................................................................2-13
Implementstability.........................................................................2-14
Ecologyandtheenvironment.............................................................2-15
Safetysigns...............................................................................2-16
3CONTROLSANDINSTRUMENTS
Information
Operatingprinciples....................................................................3-1
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Preparingforoperation.................................................................4-1
Installationofextrawheelsonrotorchassis(optionalequipment).....................4-2
Startingtheunit
Connectiontothetractor...............................................................4-3
PowerTake-Off(PTO)shaft–Shorten.................................................4-5

Parkingtheunit
Disconnectionandparking.............................................................4-7
5TRANSPORTOPERATIONS
Preparingforroadtransport
Liftingtherotorsfortransport...........................................................5-1
6WORKINGOPERATIONS
Generalinformation
Descriptionofoperation................................................................6-1
Basicadjustment.......................................................................6-3
Conversionoftherakefromtransporttoworkingposition.............................6-6
7MAINTENANCE
Generalinformation
Maintenance............................................................................7-1
Torque..................................................................................7-2
Torqueforclass12.9...................................................................7-5
Fluidsandlubricants...................................................................7-6
Maintenanceplanning
Maintenancechart......................................................................7-7
Aftertherst3hoursofoperation
Boltsandttings........................................................................7-8
Everyday
Universaljoint..........................................................................7-8
Everyweek
PowerTake-Off(PTO)shaft............................................................7-9
Drivejoint..............................................................................7-11
Everymonth
Steeringknuckle.......................................................................7-13
Headstock.............................................................................7-14
Steeringrod...........................................................................7-15
Cylinder/Ratchet.......................................................................7-16
Rotorgear/Camtrack..................................................................7-17
Everyyear
Implementinspection..................................................................7-19

Every6years
Hydraulichoses.......................................................................7-19
Asrequired
Tirepressure..........................................................................7-20
Transmission..........................................................................7-20
Bearingarm...........................................................................7-20
Storage
Pressurewashing.................................................................7-21
Endofseasonservice.............................................................7-22
Orderingpartsand/oraccessories..............................................7-23
8TROUBLESHOOTING
Faultcoderesolution
Troubleshooting....................................................................8-1
9SPECIFICATIONS
Technicaldata..............................................................................9-1
Fluidsandlubricants.......................................................................9-1
10ACCESSORIES
Generalinformation.......................................................................10-1
Tandemcasterwheels.....................................................................10-1
Supportchainforlinkarms................................................................10-1
Hydraulicvalveforsuccessiverotorlift....................................................10-1
Swathcanvasfortwosingleswaths.......................................................10-2
11FORMSANDDECLARATIONS
ECDeclarationofConformity.............................................................11-1

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
Thismanualhasbeenpreparedtoassistyouinthecorrectproceduretorunin,todrive,tooperate,toadjustandto
maintainyournewimplement.
Thisimplementhasbeendesignedandbuilttogivemaximumperformance,economyandeaseofoperationunder
awidevarietyofconditions.
Priortodelivery,yourimplementwascarefullyinspectedbothatthefactoryandbyyourdealertomakesurethatit
reachesyouinoptimumcondition.Tomaintainthisconditionandassuretrouble‐freeoperationitisimportantthat
routineservices,asspeciedinthismanual,arecarriedoutattherecommendedintervals.
Readthismanualcarefully(especiallyChapter2thatcoversthesafetyinformation)andkeepthismanualinacon-
venientplaceforfuturereference.DONOToperateorpermitanyonetooperateorservicethisimplementuntilyou
and/orotherpersonshavereadthismanual.Readthemanual,itwillsaveyoutimeandhasslelater.Lackofknowl-
edgecanleadtoaccidents.Employonlytrainedoperatorswhohavedemonstratedtheabilitytooperateandservice
thisimplementcorrectlyandsafely.Contactyourdealerforassistanceprovidingtherequiredtrainingtoyouropera-
tors.Contactyourdealertoobtainadditionalmanualsoralternatelanguageversions.
Ifatanytimeyourequireadvicethatconcernsyourimplement,donothesitatetocontactyourauthorizeddealer.He
hasfactory‐trainedpersonnel,genuineservicepartsandthenecessaryequipmenttocarryoutyourservicerequire-
ments.
NOTICE:ThisimplementhasbeendesignedandbuiltinlinewiththerequirementsputforwardbytheEuropean
Directives2006/42/ECand2014/30/EU.
AlwaysusegenuineKONGSKILDEServicePartsorpartsthatmatchatleastthesamequality,reliabilityandfunc-
tionalityastheequivalentoriginalServicePartswhenyouserviceandrepairyourimplementanddonotmodifyyour
implementwithoutawrittenpermissionofthemanufacturer.Failuretodosowillvoidtheresponsibilityofthemanu-
facturer.
Checklocalroadlegislationbeforeyoudrivetheimplementonpublicroads.
Whenyouoperateinterchangeableimplement,makesurethattheimplementisCEapproved.
Asthispublicationisdistributedthroughoutourinternationalnetwork,theimplementillustrated,eitherasstandardor
asanaccessory,mayvaryaccordingtothecountryinwhichtheimplementistobeused.Lowspecicationcongu-
rations,aschosenbythecustomer,maydeviatefromthespecicationsgiven.
Severalguresinthisoperator'smanualshowthesafetyguardingortheadditionalguards,legallyrequiredbycertain
countries,openorremovedtobetterillustrateaparticularfeatureoradjustment.Theimplementmustnotbeusedin
thiscondition.Foryourownsafety,makesurethatallguardsareclosedorreplacedbeforeyouoperatetheimple-
ment.
1-1

1-GENERALINFORMATION
OWNERASSISTANCE
WeatKONGSKILDEandyourKONGSKILDEdealerwantyoutobecompletelysatisedwithyourinvestment.Nor-
mally,yourdealer'sServiceDepartmentwillhandleanyproblemswithyourimplement.Sometimeshowever,misun-
derstandingcanoccur.Ifyourproblemhasnotbeenhandledtoyoursatisfaction,wesuggestyoutocontacttheowner
orGeneralManagerofthedealership,explaintheproblemandrequestassistance.Whenadditionalassistanceis
needed,yourdealerhasdirectaccesstoourbranchofce.
COMPANYPOLICY
Companypolicy,whichisoneofcontinuousimprovement,reservestherighttomakechangesindesignandspeci-
cationatanytimewithoutnoticeandwithoutobligationtomodifyunitspreviouslybuilt.
Alldatagiveninthisbookissubjecttoproductionvariations.Theinformationinthispublicationisprovidedonthe
basisofinformationthatwasavailableatthetimethatthemanualwaswritten.Settings,proceduresandotheritems
canchange.Thesechangescanaffecttheservicethatisgiventotheimplement.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowtheimplementinstandard
condition.Forexactinformationaboutanyparticularimplementpleaseconsultyourdealer.Makesurethatyouhave
themostcurrentandcompleteinformationfromyourdealerbeforeyoustartanyjob.
ACCESSORIESANDOPTIONS
Yourimplementhasbeendesignedtooperateinawidevarietyofsoils/cropsandconditions.Neverthelessadditional
equipmentmay,incertaincases,berequiredtoimprovetheimplementperformance.Alistofthisadditionalequip-
mentisgiveninthe''Accessories”chapterinthismanual.Useonlythoseaccessoriesdesignedforyourimplement.
PARTSANDACCESSORIES
GenuineKONGSKILDEpartsandaccessorieshavebeenspecicallydesignedforKONGSKILDEimplements.
Wewouldliketopointoutthat''non-genuine”partsandaccessorieshavenotbeenexaminedandreleased
byKONGSKILDE.Theinstallationand/oruseofsuchproductscouldhavenegativeeffectsuponthedesign
characteristicsofyourimplementandtherebyaffectitssafety.KONGSKILDEisnotliableforanydamagecaused
bytheuseof''non-genuine”partsandaccessories.
RelyonyourauthorizeddealertosupplyyouwithgenuineKONGSKILDEpartsonly.Thesepartsarecoveredbyour
warrantyandwillgiveyouthebestperformance.
SeethepartscatalogorbrowsetheKONGSKILDEportaltondservicepartsforyourimplement.
Whenyouorderserviceparts,alwaysquotethemodelandserialnumberprintedontheProductIdenticationNumber
(PIN)plate.
1-2

1-GENERALINFORMATION
LUBRICANTS
Yourdealersellsaselectionofspeciallyformulatedlubricantsbasedonownengineeringspecications.
Recommendedlubricantsforyourimplementarelistedinthemaintenancechapter.
WARRANTY
Yourimplementiswarrantedaccordingtolegalrightsinyourcountryandthecontractualagreementwiththeselling
dealer.Nowarrantyshall,however,applyiftheimplementhasnotbeenused,adjustedandmaintainedaccordingto
theinstructionsgiveninthisoperator'smanual.
Itisprohibitedtocarryoutanymodicationstotheimplementunlessspecicallyauthorized,inwriting,bya
KONGSKILDErepresentative.
CLEANINGYOURIMPLEMENT
Whenyouuseahighpressurewasher,donotstandtooclosetotheimplementandavoiddirectingthejetatelectronic
components,electricalconnections,breathers,seals,llercaps,andsoon.
Cleandecalsonlywithasoftcloth,waterandagentledetergent.DONOTusesolvent,gasolineorotherharsh
chemicalstocleandecals.Decalscouldberemovedorgetdamaged.
DISASSEMBLYORSCRAPPING
Whenyourimplementistakenoutofservicebecauseitisdamagedbeyondrepairorhasreachedtheendofits
usefullife,disassembly,scrappingand/orrecyclingofcomponentsmustbeperformedonlybyaqualiedtechnician
withserviceinstructions,andincompliancewithlocallawandregulations.
1-3

1-GENERALINFORMATION
Intendeduse
TheKONGSKILDErotaryrakecanonlyperformtheusual
workinagriculture.Onlyconnecttherotaryraketoa
tractorwhichcorrespondswiththespecicationsofthe
implementandislegaltouse.OnlythePowerTake-Off
(PTO)shaftofthetractorcandrivetheattachedrotary
rake.
Therotaryrakemayonlybeusedforrakegrasshayand
strawcropsontheground.
Consideranyotherusecontrarytotheintendeduse.The
manufacturerisnotresponsibleforanydamagethatre-
sultsfromtheimproperuseoftheimplement.Theuser
bearsthatrisk.
Alwaysobservethefollowingsafetyinstructionsaswell
asthecommonrulesconcerningtechnicalsafety,working
practicesandroadsafety.
Ifyoumakechangestotheimplementanditsconstruction
withoutthepermissionfromthemanufacturer,theman-
ufacturerdoesnotacceptanyresponsibilityfordamages
thatresultsfromthis.
1-4

1-GENERALINFORMATION
Prohibitedusage
Sweepingofforexamplefarmyardswiththetinearmas-
semblyorbroomsfastenedtotheseisnotallowed.There
isariskthatforexamplestonesarethrownoutfromthe
workingareaoftheimplementwithdangerofpersonalin-
juryordamagetoobjects.
Anyusebeyondtheintendeduseisregardedasforesee-
ablemisuse.
1-5

1-GENERALINFORMATION
Electro-MagneticCompatibility(EMC)
ThismachinecompliesstrictlywiththeEuropeanRegulationsonelectro‐magneticemissions.However,interference
mayariseasaresultofadd‐onequipmentwhichmaynotnecessarilymeettherequiredstandards.Assuchinterfer-
encecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobservethefollowing:
•Ensurethateachpieceofnon‐KONGSKILDEequipmentttedtothemachinebearstheCEmark.
•Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine.
•Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-
cationintheproximityofelectroniccomponents.
FailuretocomplywiththeseruleswillrendertheKONGSKILDEwarrantynullandvoid.
1-6