Kongskilde GXF 3205 P User manual

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 51505893
1st edition English
March 2019
GXF 3205 P
GXF 3605 P
Disc Mower
OPERATOR’S MANUAL

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-4
Prohibitedusage...........................................................................1-4
Electro-MagneticCompatibility(EMC).....................................................1-5
Manualscopeandrequiredtraininglevel..................................................1-6
ProductIdenticationNumber(PIN)........................................................1-7
Productidentication.......................................................................1-8
Operator'smanualstorageonthemachine................................................1-8
Implementorientation......................................................................1-9
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Generalrecommendations.................................................................2-2
Illustrations.................................................................................2-3
Legalobligations...........................................................................2-3
Fireorexplosionprevention................................................................2-3
Hazardouschemicals.......................................................................2-4
Startinguptheimplementsafely...........................................................2-5
Travelingonpublicroads...................................................................2-6
Operatingtheimplementsafely............................................................2-8
Stoppingtheimplementsafely............................................................2-10
Maintenance...............................................................................2-11
PersonalProtectiveEquipment(PPE)....................................................2-12
Safetyrequirementsforuidpowersystemsandcomponents-hydraulicsystems......2-13
Noiseemission............................................................................2-14
Vibrationlevels............................................................................2-14
Implementstability.........................................................................2-15
Ecologyandtheenvironment.............................................................2-16
Safetysigns...............................................................................2-17
3CONTROLSANDINSTRUMENTS
Machinecomponents
Accesstoimplementcomponents......................................................3-1
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Choiceoftractor........................................................................4-1
Checkbeforetestdriving...............................................................4-2
Testdrive...............................................................................4-4
Startingtheunit
Connectiontothetractor...............................................................4-5
Hydraulicconnections..................................................................4-8

PowerTake-Off(PTO)driveshaft–Shorten..........................................4-9
Parkingtheunit
Disconnectionandparking............................................................4-11
5TRANSPORTOPERATIONS
Roadtransport
Transportposition......................................................................5-1
6WORKINGOPERATIONS
Generalinformation
Implementoverview....................................................................6-1
Frictionclutch...........................................................................6-2
Transmissionsecuringagainstoverload...............................................6-3
Twistedblades..........................................................................6-4
Discandblades–Q+system..........................................................6-5
Workingposition........................................................................6-6
Workingarea...........................................................................6-7
Cuttingangle...........................................................................6-8
Adjustmentofthereliefsystem........................................................6-10
Swathguards..........................................................................6-12
Workingintheeld....................................................................6-13
Stonerelease..........................................................................6-16
Guards.................................................................................6-17
Conditioner............................................................................6-18
7MAINTENANCE
Generalinformation
Recommendations.....................................................................7-1
Torque..................................................................................7-4
Torqueforclass12.9...................................................................7-7
Fluidsandlubricants...................................................................7-7
Maintenanceplanning
Maintenancechart......................................................................7-8
Aftertherst3hoursofoperation
Boltsandttings........................................................................7-9
Aftertherst50hoursofoperation
Cutterbar-oilchange..................................................................7-9
Bevelgearboxabovethecutterbar-oilchange.......................................7-9
Bevelgearboxinthecenteroftheimplement-oilchange............................7-9

Dailyinspection
Cutterbar-oilcheck..................................................................7-10
Every40hours
PowerTake-Off(PTO)-Grease.......................................................7-12
Lubricationchart.......................................................................7-13
Every80hours
Bevelgearboxabovethecutterbar-oilcheck........................................7-14
Bevelgearboxinthecenteroftheimplement-oilcheck.............................7-15
Every200hours
Cutterbar-oilchange.................................................................7-16
Every250hours
PowerTake-Off(PTO)-Grease.......................................................7-18
Every500hours
Bevelgearboxabovethecutterbar-oilchange......................................7-19
Bevelgearboxinthecenteroftheimplement-oilchange...........................7-19
Everysixyears
Hydraulichoses.......................................................................7-20
Asrequired
Maintainingthefrictionclutch..........................................................7-21
PowerTake-Offforthecutterbar......................................................7-22
Controlofbalance.....................................................................7-23
Replacementofblades–Q+system.................................................7-24
Replacementofdiscs..................................................................7-26
Replacementofhubs..................................................................7-27
Storage
Pressurewashing.................................................................7-29
Endofseasonservice.............................................................7-30
Orderingpartsand/oraccessories..............................................7-31
8TROUBLESHOOTING
Faultcoderesolution
Drivingtipsandfaultnding........................................................8-1
9SPECIFICATIONS
Technicaldata..............................................................................9-1

Fluidsandlubricants.......................................................................9-1
10ACCESSORIES
Generalinformation.......................................................................10-1
A-frametractorpart........................................................................10-1
Speedreductionkitforconditioner........................................................10-1
Highguideshoeset.......................................................................10-1
Lightkit....................................................................................10-2
TrafcpackageforFrance.................................................................10-2
CounterclockwisePowerTake-Off(PTO).................................................10-2
11FORMSANDDECLARATIONS
ECDeclarationofConformity.............................................................11-1

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
Thismanualhasbeenpreparedtoassistyouinthecorrectproceduretorunin,todrive,tooperate,toadjustandto
maintainyournewimplement.
Thisimplementhasbeendesignedandbuilttogivemaximumperformance,economyandeaseofoperationunder
awidevarietyofconditions.
Priortodelivery,yourimplementwascarefullyinspectedbothatthefactoryandbyyourdealertomakesurethatit
reachesyouinoptimumcondition.Tomaintainthisconditionandassuretrouble‐freeoperationitisimportantthat
routineservices,asspeciedinthismanual,arecarriedoutattherecommendedintervals.
Readthismanualcarefully(especiallyChapter2thatcoversthesafetyinformation)andkeepthismanualinacon-
venientplaceforfuturereference.DONOToperateorpermitanyonetooperateorservicethisimplementuntilyou
and/orotherpersonshavereadthismanual.Readthemanual,itwillsaveyoutimeandhasslelater.Lackofknowl-
edgecanleadtoaccidents.Employonlytrainedoperatorswhohavedemonstratedtheabilitytooperateandservice
thisimplementcorrectlyandsafely.Contactyourdealerforassistanceprovidingtherequiredtrainingtoyouropera-
tors.Contactyourdealertoobtainadditionalmanualsoralternatelanguageversions.
Ifatanytimeyourequireadvicethatconcernsyourimplement,donothesitatetocontactyourauthorizeddealer.He
hasfactory‐trainedpersonnel,genuineservicepartsandthenecessaryequipmenttocarryoutyourservicerequire-
ments.
NOTICE:ThisimplementhasbeendesignedandbuiltinlinewiththerequirementsputforwardbytheEuropean
Directives2006/42/ECand2014/30/EU.
AlwaysusegenuineKONGSKILDEServicePartsorpartsthatmatchatleastthesamequality,reliabilityandfunc-
tionalityastheequivalentoriginalServicePartswhenyouserviceandrepairyourimplementanddonotmodifyyour
implementwithoutawrittenpermissionofthemanufacturer.Failuretodosowillvoidtheresponsibilityofthemanu-
facturer.
Checklocalroadlegislationbeforeyoudrivetheimplementonpublicroads.
Whenyouoperateinterchangeableimplement,makesurethattheimplementisCEapproved.
Asthispublicationisdistributedthroughoutourinternationalnetwork,theimplementillustrated,eitherasstandardor
asanaccessory,mayvaryaccordingtothecountryinwhichtheimplementistobeused.Lowspecicationcongu-
rations,aschosenbythecustomer,maydeviatefromthespecicationsgiven.
Severalguresinthisoperator'smanualshowthesafetyguardingortheadditionalguards,legallyrequiredbycertain
countries,openorremovedtobetterillustrateaparticularfeatureoradjustment.Theimplementmustnotbeusedin
thiscondition.Foryourownsafety,makesurethatallguardsareclosedorreplacedbeforeyouoperatetheimple-
ment.
1-1

1-GENERALINFORMATION
OWNERASSISTANCE
WeatKONGSKILDEandyourKONGSKILDEdealerwantyoutobecompletelysatisedwithyourinvestment.Nor-
mally,yourdealer'sServiceDepartmentwillhandleanyproblemswithyourimplement.Sometimeshowever,misun-
derstandingcanoccur.Ifyourproblemhasnotbeenhandledtoyoursatisfaction,wesuggestyoutocontacttheowner
orGeneralManagerofthedealership,explaintheproblemandrequestassistance.Whenadditionalassistanceis
needed,yourdealerhasdirectaccesstoourbranchofce.
COMPANYPOLICY
Companypolicy,whichisoneofcontinuousimprovement,reservestherighttomakechangesindesignandspeci-
cationatanytimewithoutnoticeandwithoutobligationtomodifyunitspreviouslybuilt.
Alldatagiveninthisbookissubjecttoproductionvariations.Theinformationinthispublicationisprovidedonthe
basisofinformationthatwasavailableatthetimethatthemanualwaswritten.Settings,proceduresandotheritems
canchange.Thesechangescanaffecttheservicethatisgiventotheimplement.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowtheimplementinstandard
condition.Forexactinformationaboutanyparticularimplementpleaseconsultyourdealer.Makesurethatyouhave
themostcurrentandcompleteinformationfromyourdealerbeforeyoustartanyjob.
ACCESSORIESANDOPTIONS
Yourimplementhasbeendesignedtooperateinawidevarietyofsoils/cropsandconditions.Neverthelessadditional
equipmentmay,incertaincases,berequiredtoimprovetheimplementperformance.Alistofthisadditionalequip-
mentisgiveninthe''Accessories”chapterinthismanual.Useonlythoseaccessoriesdesignedforyourimplement.
PARTSANDACCESSORIES
GenuineKONGSKILDEpartsandaccessorieshavebeenspecicallydesignedforKONGSKILDEimplements.
Wewouldliketopointoutthat''non-genuine”partsandaccessorieshavenotbeenexaminedandreleased
byKONGSKILDE.Theinstallationand/oruseofsuchproductscouldhavenegativeeffectsuponthedesign
characteristicsofyourimplementandtherebyaffectitssafety.KONGSKILDEisnotliableforanydamagecaused
bytheuseof''non-genuine”partsandaccessories.
RelyonyourauthorizeddealertosupplyyouwithgenuineKONGSKILDEpartsonly.Thesepartsarecoveredbyour
warrantyandwillgiveyouthebestperformance.
SeethepartscatalogorbrowsetheKONGSKILDEportaltondservicepartsforyourimplement.
Whenyouorderserviceparts,alwaysquotethemodelandserialnumberprintedontheProductIdenticationNumber
(PIN)plate.
1-2

1-GENERALINFORMATION
LUBRICANTS
Yourdealersellsaselectionofspeciallyformulatedlubricantsbasedonownengineeringspecications.
Recommendedlubricantsforyourimplementarelistedinthemaintenancechapter.
WARRANTY
Yourimplementiswarrantedaccordingtolegalrightsinyourcountryandthecontractualagreementwiththeselling
dealer.Nowarrantyshall,however,applyiftheimplementhasnotbeenused,adjustedandmaintainedaccordingto
theinstructionsgiveninthisoperator'smanual.
Itisprohibitedtocarryoutanymodicationstotheimplementunlessspecicallyauthorized,inwriting,bya
KONGSKILDErepresentative.
CLEANINGYOURIMPLEMENT
Whenyouuseahighpressurewasher,donotstandtooclosetotheimplementandavoiddirectingthejetatelectronic
components,electricalconnections,breathers,seals,llercaps,andsoon.
Cleandecalsonlywithasoftcloth,waterandagentledetergent.DONOTusesolvent,gasolineorotherharsh
chemicalstocleandecals.Decalscouldberemovedorgetdamaged.
DISASSEMBLYORSCRAPPING
Whenyourimplementistakenoutofservicebecauseitisdamagedbeyondrepairorhasreachedtheendofits
usefullife,disassembly,scrappingand/orrecyclingofcomponentsmustbeperformedonlybyaqualiedtechnician
withserviceinstructions,andincompliancewithlocallawandregulations.
1-3

1-GENERALINFORMATION
Intendeduse
TheGXF3205PandGXF3605Paredevelopedforagri-
culturalwork.Thediscmowersaresolelyintendedfor
usualworkineldsormeadowswherenaturalorplanted
grassorgreencropsarecutonthegroundforanimal
feedingpurposes.Thematerialislaidinaswath,which
allowssubsequentpickingup.
Themachineshouldonlybeconnectedtoatractorwhich
correspondswiththespecicationsoftheproductandis
legaltouse.
Anyusebeyondthisisoutsidetheintendeduse.The
manufacturerisnotresponsibleforanydamageresulting
fromsuchuse,theuserbearsthatrisk.
Theperformanceofthemachinewilldependonthe
crop,theconditionoftheeld,theground,andnallythe
weather.
Itisassumedthattheworkisperformedunderreason-
ableconditionsorthoroughagriculturalknowledgeand
authorisedoperation.
Intendeduseimpliesthattheprescriptionsconcerningad-
justment,operationandmaintenanceintheinstruction
manualareobserved.
Thediscmowersshouldonlybeoperated,maintainedor
repairedbypersonswhoarecondentwiththeuseofthe
productandareawareoftherisks.
Inthefollowingthereisanumberofgeneralandspecial
safetyinstructionswhichmustbeobservedaltogether.
Ifchangesaremadeonthemachineanditsconstruction
withoutpermissionfromthemanufacturer,themanufac-
turercannotbeheldresponsibleforanydamageresulting
fromthis.
Prohibitedusage
NOTICE:DONOTusethisimplementforanotherpur-
posethanintendedbythemanufacturer(asdescribed
inthemanual,shownbythedecals,orinotherproduct
safetyinformationprovidedwiththeimplement).These
informationsourcesdenetheintendeduseoftheimple-
ment.
Donotusethisimplement:
1.Tocutgrassinparkfacilitiesandlawns.
2.Tocutgrassonthesidesofpublicroadways.
3.Toharvestcorn.
4.Toclearforestordenselywoodedareas.
Anyotherusebeyondtheintendeduseisregardedas
misuseandrequirestheauthorizationofthemanufac-
turer.Themanufacturerisnotresponsibleforanydam-
agethatresultsfromtheimproperuseoftheimplement.
Theuserbearsthatrisk.
Contactyourlocaldealerwhenyouarenotsureabout
theuseorfunctionofyourimplementinaparticularap-
plication(forexamplecrop,variety,uniqueconditions,
etcetera)oryoudonotknowifthereisaneedforspe-
cialequipmentorspecialprecautions.
Nopartsmustbettedtothisimplement,whichhavenot
beenreleasedbyKONGSKILDE.Theymightaffectthe
implementoperation,safetyoftheuserorotherpeople,
stabilityorwearcharacteristicsoftheimplement.They
mayalsovoidthehomologationapprovalobtainedfor
yourcountryandcompliancewithECdirectives.
Donotmakechangestotheimplementanditsconstruc-
tionwithoutthepermissionfromthemanufacturer.The
manufacturerdoesnotacceptanyresponsibilityfordam-
agesthatresultsfromunauthorizedmodication.
1-4