Krone Big Pack 890 User manual
Original operating instructions
BiG PACK Baler
BiG PACK 890
BiG PACK 890 XC
BiG PACK 1270
BiG PACK 1270 XC
BiG PACK 1290
BiG PACK 1290 XC
BiG PACK 1290 HDP
BiG PACK 1290 HDP XC
(from serial no.: 883 288)
Order no.: 150 000 137 03 en
05.11.2013
Table of Contents
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CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone Big Pack Baler
Type/types: Big Pack 890; Big Pack 1270; Big Pack 1290; Big Pack 1290 HDP
Big Pack 890 XC; Big Pack 1270 XC; Big Pack 1290 XC;
Big Pack 1290 HDP XC
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)
The signing Managing Director is authorised to compile the technical documents.
Spelle, 23.01.2012
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
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Table of Contents
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1 Table of Contents
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1Table of Contents ...................................................................................................................................3
2Foreword ...............................................................................................................................................11
3To this Document .................................................................................................................................13
3.1Validity ............................................................................................................................................. 13
3.1.1Direction Information.................................................................................................................... 13
3.2Identifying Symbols in the Operating Instructions ........................................................................... 13
3.3Identification of the hazard warnings ............................................................................................... 13
4Safety.....................................................................................................................................................14
4.1Purpose of Use ................................................................................................................................ 14
4.2Intended Use ................................................................................................................................... 14
4.2.1Personnel Qualification and Training........................................................................................... 15
4.2.2Dangers in Case of Non-compliance with the Safety Instructions............................................... 15
4.2.3Safety-conscious work practices ................................................................................................. 15
4.3Safety Instructions and Accident Prevention Regulations............................................................... 16
4.4Hitched Implements ......................................................................................................................... 17
4.5PTO operation ................................................................................................................................. 18
4.6Hydraulic system ............................................................................................................................. 19
4.7Tyres................................................................................................................................................ 19
4.8Maintenance .................................................................................................................................... 20
4.9Unauthorised Conversion/Modification and Spare Parts Production .............................................. 20
4.10Inadmissible Modes of Operation .................................................................................................... 20
4.11Safety Instructions on the Machine ................................................................................................. 20
4.12Introduction ...................................................................................................................................... 21
4.13Position of the Adhesive Safety Stickers on the Machine ............................................................... 22
4.14Position of the General Information Labels on the Machine............................................................ 26
4.14.1Re-Ordering the Adhesive Safety and Information Labels ...................................................... 27
4.14.2Affixing the Adhesive Safety and Information Labels .............................................................. 27
4.14.3Contact..................................................................................................................................... 27
4.15Safety Equipment ............................................................................................................................ 28
4.15.1Ladder...................................................................................................................................... 28
4.15.2Fire extinguisher ...................................................................................................................... 30
4.15.3Wheel chocks........................................................................................................................... 30
4.16Parking brake................................................................................................................................... 31
4.17Flywheel brake................................................................................................................................. 32
4.18Parking Jack .................................................................................................................................... 33
4.18.1Hydraulic parking jack (optional) ............................................................................................. 34
4.19Shut-Off Valve Pick-up .................................................................................................................... 35
5Machine Description ............................................................................................................................36
5.1Machine overview ............................................................................................................................ 36
5.1.1Left Side of the BiG Pack Baler with Tandem Axle ..................................................................... 36
5.2Identification Plate ........................................................................................................................... 40
5.3Information Required for Questions and Orders.............................................................................. 40
5.3.1Contact......................................................................................................................................... 40
5.4Description of the Baling Process.................................................................................................... 41
5.5Compacting the BiG Bale ................................................................................................................ 42
5.6MultiBale Design.............................................................................................................................. 43
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5.7Drives............................................................................................................................................... 45
5.7.1Main drive .................................................................................................................................... 45
5.8Overload Protections on the Machine ............................................................................................. 47
5.8.1Main drive .................................................................................................................................... 47
5.8.2Feeder Packer ............................................................................................................................. 48
5.8.3Cutting System Drive for the Design with XC Cutting System .................................................... 49
5.8.4Pick-up Drive ............................................................................................................................... 49
5.8.5Needle Yoke ................................................................................................................................ 50
5.9Pick-up............................................................................................................................................. 50
5.10Roller crop guide.............................................................................................................................. 51
5.11Cutting system ................................................................................................................................. 52
5.11.1General .................................................................................................................................... 52
5.11.2Cutting Length ......................................................................................................................... 52
5.11.3Cutting Length ......................................................................................................................... 53
5.12Pressure Limiting Valve Block (On-Board Hydraulic System)......................................................... 54
5.13Twine ............................................................................................................................................... 55
5.13.1Electrical Twine Empty Display Lower Twine .......................................................................... 58
5.13.2Twine motion indicator upper twine (double knotter)............................................................... 59
5.13.3Electrical Knotter Monitoring.................................................................................................... 59
5.14Knotter Gear .................................................................................................................................... 60
5.15Bale Ejector / Bale Chute................................................................................................................. 61
5.15.1Medium Version Electronics Design........................................................................................ 61
5.15.2For Comfort Version Electronics Design: ................................................................................ 62
5.16Technical data ................................................................................................................................. 63
5.17Lubricants ........................................................................................................................................ 83
5.17.1Filling Quantities and Lubrication Designations for Gearboxes............................................... 83
5.17.2Oil quantities and designations for the on-board hydraulic system......................................... 84
5.17.3Oil quantities and designations for the compressor ................................................................ 84
6Commissioning.....................................................................................................................................86
6.1Attaching Hydraulic Parking Jack .................................................................................................... 87
6.2Electrical power supply .................................................................................................................... 89
6.3Adjusting the drawbar height ........................................................................................................... 90
6.4Adjusting the height of the drive train .............................................................................................. 91
6.5PTO shaft......................................................................................................................................... 92
6.5.1Length adjustment ....................................................................................................................... 92
6.6Shortening Universal Shaft.............................................................................................................. 92
6.7Adjusting the hydraulic system ........................................................................................................ 97
6.7.1Operating the Machine without LS (Load-Sensing Connection) ................................................. 97
6.7.2Operating the Machine via LS (Load-Sensing Connection) ........................................................ 97
6.8Setting the bale chute ...................................................................................................................... 98
7Start-up..................................................................................................................................................99
7.1Mounting onto the Tractor.............................................................................................................. 100
7.1.1Install the PTO shaft .................................................................................................................. 101
7.2Hydraulics ...................................................................................................................................... 103
7.2.1Special Safety Instructions ........................................................................................................ 103
7.2.2Connecting the hydraulic lines................................................................................................... 104
7.3Hydraulic brake (Export) ................................................................................................................ 106
7.4Hydraulic Brake (Export France) ................................................................................................... 107
7.5Hydraulic connection to block the coaster/steering axle (special equipment)............................... 108
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7.6Compressed Air Connections for the Compressed Air Brake ....................................................... 108
7.6.1Supports for compressed air hoses........................................................................................... 109
7.7Electrical connections .................................................................................................................... 110
7.7.1Connecting the Terminal (on tractors with integrated ISOBUS system) ................................... 110
7.7.2Connecting the terminal (on tractors without ISOBUS system)................................................. 111
7.8Lighting .......................................................................................................................................... 112
7.9Using the safety chain ................................................................................................................... 112
8Driving and Transport........................................................................................................................114
8.1Preparations for road travel ........................................................................................................... 114
8.1.1Roller chute hydraulically activated ........................................................................................... 115
8.1.2Bale chute in transport position (optional) ................................................................................. 115
8.1.3Checking the lighting system..................................................................................................... 116
8.1.4Parking brake............................................................................................................................. 116
8.2Handling the Coaster/Steering Axle (Special Equipment)............................................................. 117
8.2.1Operating the Machine via LS (Load-Sensing Connection) ...................................................... 119
8.2.2Operating the Machine without LS (Load-Sensing Connection) ............................................... 119
8.2.3Moving the machine without hydraulic connections .................................................................. 120
8.3Moving ........................................................................................................................................... 121
8.4Parking........................................................................................................................................... 122
8.4.1Parking brake............................................................................................................................. 123
8.4.2Wheel chocks ............................................................................................................................ 124
9KRONE ISOBUS-Terminal CCI 100 ...................................................................................................125
9.1Installing the terminal into cabin .................................................................................................... 126
9.2ISOBUS Short Cut Button.............................................................................................................. 127
9.2.1Connecting the Terminal (on tractors with integrated ISOBUS system) ................................... 129
9.2.2Connecting the terminal (on tractors without ISOBUS system)................................................. 130
9.2.3Connecting the Multi-Function Lever to the CCI Terminal (on tractors without ISOBUS system)
131
9.2.4Switching the terminal on / off when the machine is not connected.......................................... 132
9.2.5Switching the terminal on / off when the machine is connected................................................ 133
9.3Function keys................................................................................................................................. 134
9.4Manual mode ................................................................................................................................. 140
9.4.1Manual mode basic screen........................................................................................................ 140
9.4.2Setting the target bale channel flap pressure............................................................................ 143
9.4.3Setting the bale length............................................................................................................... 144
9.5Automatic Mode............................................................................................................................. 146
9.6Buttons on the machine ................................................................................................................. 148
9.7Description of baling process......................................................................................................... 149
9.8Bale channel chamber empty ........................................................................................................ 149
9.8.1Bale channel chamber full ......................................................................................................... 149
9.9Menu level...................................................................................................................................... 150
9.9.1Short Overview .......................................................................................................................... 150
9.9.2Calling up the menu level .......................................................................................................... 151
9.10Main Menu 1 "Settings" ................................................................................................................. 152
9.10.1Menu 1-1 „Knotter Settings“................................................................................................... 153
9.10.2Menu 1-1-1 „Correction Value for Bale Length“..................................................................... 154
9.10.3Menu 1-1-2 „Knotter Signal“ .................................................................................................. 155
9.10.4Menu 1-1-3 „Knotter Monitoring“............................................................................................ 156
9.10.4.1Menu 1-1-5 „Bales / Blow“ ............................................................................................. 157
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9.10.4.2Menu 1-1-6 „Blow Time“ ................................................................................................ 158
9.10.5Menu 1-2 silage agents / optional.......................................................................................... 159
9.10.6Menu 1-3 „Sensitivity of the Direction Display“...................................................................... 160
9.10.7Menu 1-4 „Central Lubrication“.............................................................................................. 162
9.10.8Menu 1-5 „Moisture Measuring“............................................................................................. 164
9.10.9Menu 1-6 „Bale Balance“....................................................................................................... 166
9.10.9.1Adjusting the Bale Balance............................................................................................ 167
9.10.9.2Zeros.............................................................................................................................. 167
9.11main menu 2 „counters“................................................................................................................. 169
9.11.1Menu 2-1 „Customer Counter“............................................................................................... 170
9.11.1.1Menu 2-1-1..................................................................................................................... 172
9.11.2Menu 2-2 „Total Bale Counter“ .............................................................................................. 174
9.12Main menu 4 "Service" .................................................................................................................. 176
9.12.1Menu 4-2 „Manual sensor test“.............................................................................................. 177
9.12.2Actuator test........................................................................................................................... 185
9.12.3Menu 4-4 Manual actuator test.............................................................................................. 185
9.12.4Menu 4-6 „Diagnostics Driving Speed / Motion Direction Display“........................................ 190
9.12.5Menu 4-7 „Diagnostics Auxiliary (AUX)“ ................................................................................ 191
9.13Main menu 5 'Information'.............................................................................................................. 192
9.14Main Menu 6 Technician................................................................................................................ 193
9.15Main menu 9 "Virtual Terminal (VT)" ............................................................................................. 194
9.15.1Menu 9-2 „Switching Between the Terminals“....................................................................... 195
9.15.2Menu 9-3 „Configuration Main Window“ ................................................................................ 196
9.16Alarm Message.............................................................................................................................. 198
9.16.1Alarm messages .................................................................................................................... 199
10ISOBUS operation ..............................................................................................................................207
10.1Attaching the ISOBUS terminal ..................................................................................................... 208
10.1.1Connection terminal to tractor................................................................................................ 208
10.1.2Connection tractor to machine............................................................................................... 208
10.2Differing functions to KRONE ISOBUS terminal CCI .................................................................... 209
10.2.1Menu 4-6 “Diagnostics driving speed display/direction of travel display”.............................. 210
10.2.2Menu 4-7 “Diagnostics Auxiliary (AUX)” ................................................................................ 211
10.3Main menu 9 "ISO settings info".................................................................................................... 212
10.3.1Menu 9-1 "Softkeys ISO terminal" ......................................................................................... 213
10.3.2Menu 9-2 „Switching Between the Terminals“....................................................................... 214
10.4ISOBUS „Auxiliary“-function (AUX) ............................................................................................... 215
10.4.1Example of a joystick assignment for Fendt (default setting) ................................................ 216
10.4.2Recommended assignment of a WTK- multi-function lever .................................................. 217
11Operation.............................................................................................................................................219
11.1Preparation for Baling.................................................................................................................... 219
11.2Tying unit ....................................................................................................................................... 221
11.2.1Inserting the twine.................................................................................................................. 221
11.2.2Threading in the Lower Twine ............................................................................................... 224
11.2.3Threading in the Lower Twine ............................................................................................... 227
11.2.4Threading in the Upper Twine ............................................................................................... 228
11.2.5Threading in the Lower Twine ............................................................................................... 234
11.2.6Threading in the Upper Twine ............................................................................................... 235
11.3Pick-up........................................................................................................................................... 237
11.4Lifting / Lowering Bale Chute......................................................................................................... 238
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11.5Operating Bale Ejector................................................................................................................... 240
11.6Parking Jack .................................................................................................................................. 242
11.7Hydraulic parking jack.................................................................................................................... 243
11.8Bale brake...................................................................................................................................... 244
11.8.1Working floodlight .................................................................................................................. 245
11.9Initiating the Tying Process Manually ............................................................................................ 246
11.10Finishing Tying Process Manually ............................................................................................. 246
11.11Removing blockages ................................................................................................................. 247
12Settings ...............................................................................................................................................248
12.1Pick-up........................................................................................................................................... 249
12.2Default Setting (Working Height Setting)....................................................................................... 249
12.2.1Setting the Ground Pressure of the Guide Wheels ............................................................... 250
12.2.2Driving with Pick-up in fixed position ..................................................................................... 251
12.3Roller crop guide............................................................................................................................ 252
12.4Setting the needles ........................................................................................................................ 253
12.4.1Lateral setting of the needles................................................................................................. 253
12.4.2Setting the height of the needles on the knotter.................................................................... 254
12.4.3Top dead centre of the needles............................................................................................. 255
12.5Setting the needle yoke brake ....................................................................................................... 256
12.6Checking / adjusting position of needles – baling ram .................................................................. 257
12.7Checking / Setting Upper Needle .................................................................................................. 258
12.8Checking / Setting Twine Bar ........................................................................................................ 259
12.8.1Checking / Setting the Twine Bar to the Lower Needle (Needle Yoke)................................. 259
12.9Checking / Setting Twine Bar to the Channel Slot ........................................................................ 260
12.10Tightening / Releasing Twine Bar Shaft .................................................................................... 262
12.10.1Setting the knotter shaft brake............................................................................................... 262
12.11Setting the Twine Brake............................................................................................................. 263
12.11.1Setting the twine tension on the upper twine strand (double knotter) ................................... 264
12.11.2Setting the twine tension of the lower twine strand (double knotter)..................................... 265
12.12Knotter ....................................................................................................................................... 266
12.12.1Locking the tying process ...................................................................................................... 266
12.12.2Start-up .................................................................................................................................. 267
12.12.3Single knotter......................................................................................................................... 267
12.12.4Knotter hook (single knotter).................................................................................................. 267
12.12.5Setting of twine retainer......................................................................................................... 268
12.12.5.1Setting the holding force of the twine retainer (6).......................................................... 269
12.12.6Setting of blade lever (single knotter) .................................................................................... 270
12.12.7Double knotter ....................................................................................................................... 271
12.12.8Knotter hook (double knotter) ................................................................................................ 271
12.12.9Setting of twine retainer......................................................................................................... 272
12.12.9.1Setting the holding force of the twine retainer (6).......................................................... 273
12.12.10Setting the blade lever (double knotter)............................................................................. 274
12.13Baling ram setting ...................................................................................................................... 275
12.13.1Setting the baling ram blades ................................................................................................ 275
12.13.2Cleaning the running rails...................................................................................................... 276
12.13.3Lateral setting of the plunger ................................................................................................. 276
12.14Adjusting the Packer Relative to the Plunger ............................................................................ 277
12.14.1Description of components .................................................................................................... 277
12.14.2Checking packer coupling...................................................................................................... 279
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12.14.3Moving Packer Strip into Position.......................................................................................... 279
12.14.4Moving Baling Ram into Position........................................................................................... 280
12.15Variable filling system (VFS)...................................................................................................... 282
12.15.1Assembling the feeler rocker ................................................................................................. 282
12.15.2Adjusting the Variable Filling System (VFS).......................................................................... 283
12.15.2.1Zero position .................................................................................................................. 283
12.15.3Absorbing mechanism ........................................................................................................... 285
12.15.3.1Checking the setting ...................................................................................................... 286
12.15.4Setting the triggering sensitivity............................................................................................. 287
12.15.5Setting the spring of the zero adjuster................................................................................... 288
12.16Setting the flywheel cleaning (only on BiG PACK 890) ............................................................. 289
12.17Basic setting of the band brake (flywheel)................................................................................. 289
12.17.1Setting the MultiBale.............................................................................................................. 290
12.17.2Setting the position of the second needle yoke..................................................................... 290
12.17.3Setting the stop...................................................................................................................... 290
12.17.4Setting the height of the needle yoke brake .......................................................................... 290
12.17.5Setting the locking (frame)..................................................................................................... 291
12.17.6Setting the lockings of the needle yoke ................................................................................. 291
12.17.7Setting the rubber pad between the needle yokes ................................................................ 292
12.17.8Possible setting errors and their elimination (MultiBale) ....................................................... 292
13Maintenance........................................................................................................................................293
14Maintenance........................................................................................................................................293
14.1Special Safety Instructions ............................................................................................................ 293
14.2Spare Parts.................................................................................................................................... 293
14.3Maintenance table ......................................................................................................................... 294
14.4Tightening Torques........................................................................................................................ 296
14.5Tightening Torques (Countersunk Screws) ................................................................................... 297
14.6Blade Changing ............................................................................................................................. 298
14.6.1Unlocking the blade shaft ...................................................................................................... 299
14.7Lifting ............................................................................................................................................. 300
14.7.1Lifting eyes............................................................................................................................. 300
14.7.2Lifting ..................................................................................................................................... 300
14.8Cleaning......................................................................................................................................... 301
14.9Drive chains ................................................................................................................................... 302
14.9.1Conveyor roller (I) .................................................................................................................. 302
14.9.2Pick-up drive (II)..................................................................................................................... 302
14.9.3Pick-up drive (III).................................................................................................................... 303
14.9.4Conveyor Roller (I)................................................................................................................. 304
14.9.5Pick-up Drive (II) .................................................................................................................... 304
14.9.6Pick-up Drive (III) ................................................................................................................... 305
14.10Tyres.......................................................................................................................................... 306
14.10.1Checking and maintaining tyres............................................................................................. 307
15Maintenance - hydraulic system .......................................................................................................308
15.1.1On-board hydraulic system.................................................................................................... 309
15.2High-pressure filter ........................................................................................................................ 310
15.3Emergency Manual Activation ....................................................................................................... 311
15.4Comfort Hydraulic Block Diagram ................................................................................................. 312
15.5Examples of Emergency Manual Activation .................................................................................. 313
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15.5.1Raising / Lowering the roller chute ........................................................................................ 313
15.6Pressing force control (with emergency manual activation) .......................................................... 314
15.6.1Setting the baling pressure.................................................................................................... 314
15.6.2Releasing the bale channel chamber (comfort)..................................................................... 314
16Maintenance - Gearbox......................................................................................................................315
16.1Main gearbox ................................................................................................................................. 315
16.2Packer gearbox.............................................................................................................................. 316
16.3Transfer gearbox ........................................................................................................................... 317
16.4Pick-up gearbox............................................................................................................................. 318
16.5Cutting system drive gear.............................................................................................................. 319
17Maintenance - Brake System.............................................................................................................321
17.1Special Safety Instructions ............................................................................................................ 321
17.2Compressed-air reservoir .............................................................................................................. 322
17.2.1Setting the Transfer Mechanism............................................................................................ 323
17.2.2Pneumatic brake cylinders..................................................................................................... 324
17.3Air filter for pneumatic cylinder (only MultiBale) ............................................................................ 325
17.4Replacing Rollers/Cam Follower Rollers ....................................................................................... 325
18Maintenance Compressor .................................................................................................................326
18.1Compressor ................................................................................................................................... 326
19Maintenance – lubrication .................................................................................................................328
19.1Special Safety Instructions ............................................................................................................ 328
19.2Lubricants ...................................................................................................................................... 329
19.3General .......................................................................................................................................... 329
19.4Lubricating the PTO shaft.............................................................................................................. 330
19.5Lubricating the rollers for the blade lever ...................................................................................... 331
19.6Lubrication points........................................................................................................................... 332
19.6.1Lubrication points BiG PACK 890 (XC), 1270 (XC), 1290 (XC) ............................................ 332
19.6.2Lubrication points BiG PACK 1290 HDP (XC)....................................................................... 334
20Maintenance – Central Lubrication...................................................................................................340
20.1.1Automatic centralised lubrication system (optional) .............................................................. 340
21Maintenance – electrical system.......................................................................................................342
21.1Position of the sensors (right hand side of the machine) .............................................................. 342
21.2Position of the sensors (left hand side of the machine)................................................................. 344
21.2.1Adjusting the Sensors............................................................................................................ 346
21.2.1.1Namur sensor d = 8 mm ................................................................................................ 346
21.2.1.2Namur sensor d = 12 mm .............................................................................................. 346
21.2.1.3Namur sensor d = 30 mm .............................................................................................. 347
22Placing in Storage ..............................................................................................................................348
22.1Special Safety Instructions ............................................................................................................ 348
22.2At the End of the Harvest Season ................................................................................................. 349
22.3Before the Start of the New Season .............................................................................................. 350
22.3.1Overload coupling on flywheel............................................................................................... 351
23Malfunctions - Causes and Remedies..............................................................................................352
23.1Special Safety Instructions ............................................................................................................ 352
23.2General malfunctions..................................................................................................................... 353
23.3Malfunctions on the knotter............................................................................................................ 356
23.3.1Single knotter......................................................................................................................... 356
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23.3.2Double knotter ....................................................................................................................... 359
23.4Troubleshooting in the central lubrication...................................................................................... 370
24Appendix .............................................................................................................................................372
24.1Hydraulic System Circuit Diagrams ............................................................................................... 372
24.2On-Board Hydraulic System for Medium Version Electronics ....................................................... 372
24.3On-Board Hydraulic System for Comfort Version Electronics ....................................................... 373
24.4Work Hydraulics Medium Version Electronics............................................................................... 374
24.5Work Hydraulics Comfort Version Electronics............................................................................... 375
24.6Electrical circuit diagram................................................................................................................ 376
25Index ....................................................................................................................................................377
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Foreword
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2 Foreword
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Dear Customer!
By purchasing your BiG PACK baler, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the BiG PACK baler to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the BiG PACK baler.
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Note
In the operating instructions which follow, the “BiG PACK baler“ will also be referred to as the
"machine".
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Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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Foreword
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This page has been left blank deliberately!!
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To this Document
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3 To this Document
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3.1 Validity
These operating instructions apply to Big Pack Square Balers of the following types:
BiG PACK 890 BiG PACK 1270 BiG PACK 1290 BiG PACK 1290 HDP
BiG PACK 890 XC BiG PACK 1270 XC BiG PACK 1290 XC BiG PACK 1290 HDP XC
In the HighSpeed design.
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3.1.1 Direction Information
Direction information in these operating instructions such as front, rear, right and left always
applies in direction of travel.
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3.2 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
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3.3 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
• Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
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General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
• Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
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Safety
14
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4 Safety
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4.1 Purpose of Use
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KRONE Big Pack square balers are machines for collecting and baling cut crops (grass, hay,
leguminous vegetation and straw, etc.) on farms. They are towed behind agricultural tractors of
sufficient power that are also equipped with suitable interfaces for the installation and operation
of the machine (see the introductory chapter "Technical Data" / "General Technical Description).
The crop must be set down in rows on the field to be collected. Then it must only be collected
with the pick-up by driving over the swath.
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WARNING! – Intake and baling of pressing material not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swath form loading of the crops and
automatic intake by the Pick-up as it passes over them.
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4.2 Intended Use
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The Big Pack square baler is built exclusively for customary use in agricultural work (see the
introduction "Intended Use").
The machine must only be used by persons who meet the requirements listed in the chapter on
safety "Personnel Qualifications and Training".
These operating instructions are part of the machine. The machine is designed exclusively for
use in accordance with these operating instructions.
Using the machine for work or applications that are not described in these operating instructions
can lead to severe injuries or death of persons and damage to the machine and other property.
Such work and applications are prohibited.
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Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
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Safety
15
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4.2.1 Personnel Qualification and Training
The machine may be used, maintained and repaired only by persons who are familiar with it
and have been instructed about the dangers connected with it. The operator must define areas
of responsibility and monitoring of personnel. Should personnel lack the required knowledge,
they must receive the required training and instruction. The operator must ensure that the
contents of these operating instructions have been fully understood by personnel.
Repair work not described in these operating instructions should only be performed by
authorised service centres.
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4.2.2 Dangers in Case of Non-compliance with the Safety Instructions
Failure to follow the safety instructions could result in personal injury and environmental
hazards as well as damage to the machine. If the safety instructions are not respected, this
could result in the forfeiture of any claims for damages.
Failure to follow the safety instructions could result, for example, in the following hazards:
• Endangering of persons due to not protected working areas.
• Breakdown of important machine functions
• Failure of prescribed methods for repair and maintenance
• Endangering of persons due to mechanical and chemical effects
• Damage to the environment due to leaking hydraulic oil
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4.2.3 Safety-conscious work practices
Always observe the safety instructions set out in these operating instructions, all existing
accident prevention rules and any internal work, operating and safety rules issued by the
operator.
The safety and accident prevention regulations of the responsible professional associations are
binding.
The safety instructions provided by the vehicle manufacturer should also be observed.
Observe the applicable traffic laws when using public roads.
Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep
emergency numbers for doctors and fire brigade close to the telephone.
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Safety
16
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4.3 Safety Instructions and Accident Prevention Regulations
1 Please follow all generally applicable safety and accident prevention regulations in
addition to the safety instructions contained in these operating instructions!
2 The attached warning and safety signs provide important information for safe operation.
Pay attention to these for your own safety!
3 When using public roads, make sure to observe the applicable traffic regulations!
4 Make sure that you are familiar with all equipment and controls as well as with their
functions before you begin working with the machine. It is too late to learn this when you
are using the machine for work!
5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.
6 Keep the machine clean to prevent the danger of fire!
7 Before starting or moving the machine, make certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you have a clear view!
8 Carrying passengers during operation and transport on the working implement is not
permitted.
9 Couple implements correctly! Attach and secure implements to specified devices only!
10 When attaching or detaching implements, place the supporting devices in the correct
positions!
11 Use extreme caution when attaching or detaching implements onto or from the tractor!
12 Always attach ballast weights properly to the fixing points provided!
13 Observe permitted axle loads, gross weight and transport dimensions!
14 Check and attach transport equipment, such as lighting, warning devices and protective
equipment!
15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must
be positioned in such a way that no movements are unintentionally triggered in any
transport or working positions.
16 Ensure that implements are in the prescribed condition for on-road travel and lock them in
place in accordance with the manufacturer's instructions!
17 Never leave the driver's seat when the vehicle is moving!
18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden
changes in direction when travelling uphill or downhill or across a gradient!
19 Hitched implements and ballast weights affect the driving, steering and braking response
of the machine. Make sure that you are able to brake and steer the machine as required!
20 Take into account the extension radius and/or inertia of an implement when turning
corners!
21 Start up implements only when all safety devices have been attached and set in the
required position!
22 Keep safety equipment in good condition. Replace missing or damaged parts.
23 Keep clear of the working range of the machine at all times!
24 Do not stand within the turning and swivel range of the implement!
25 Never operate the hydraulic folding frames if anyone is inside the swivel range!
Safety
17
26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing
injuries!
27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,
switch off the engine and remove the ignition key!
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4.4 Hitched Implements
1Secure implements against rolling.
2Observe the maximum supported load on the trailer coupling, swing drawbar or hitch!
3If a drawbar coupling is used, make certain that there is enough play at the coupling
point.
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Safety
18
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4.5 PTO operation
1Use only PTO shafts specified by the manufacturer!
2The guard tube and guard cone of the PTO shaft and the PTO guard must be attached
and in good working condition (on the implement side, too)!
3Make sure that the required tube covers are in place for PTO shafts in transport and
working position!
4Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and
remove the ignition key!
5When using PTO shafts with an overload safety or free-running coupling which are not
shielded by the guard on the tractor, mount the overload safety or free-running coupling
on the implement side!
6Always make sure that the PTO shaft is properly installed and secured!
7Attach chains to prevent the PTO shaft guard from rotating with the shaft!
8Before switching on the PTO, make sure that the selected PTO speed of the tractor
matches the permissible implement speed!
9Before switching on the PTO shaft make sure that no person is in the danger zone of the
device!
10Never switch on the PTO if the engine is switched off!
11No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.
12Always switch off the PTO shaft when the angle is too large or the PTO shaft is not
required!
13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away
from the implement during this time. The machine may be worked on only if it is
completely at standstill and if the flywheel is secured by the parking brake.
14Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO
disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the
parking brake.
15Place the disconnected PTO shaft onto the support provided!
16After detaching the PTO shaft, attach the protective cover to the PTO end!
17If damage occurs, correct this immediately before using the implement!
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18Release the flywheel brake before the P.T.O. shaft is turned on.
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Note
The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate
operating instructions)
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Safety
19
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4.6 Hydraulic system
1The hydraulic system is pressurised!
2When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are
connected as specified!
3When connecting the hydraulic hoses to the tractor hydraulics, make sure that the
hydraulics of both the tractor and the implement have been depressurized!
4In the case of hydraulic connections between tractor and machine, the coupling sleeves
and plugs should be marked to ensure a proper connection! If the connectors are
interchanged, the function will be reversed (e. g. raising/lowering) - Risk of accident!
5When searching for leaks, use suitable aids to avoid the risk of injury!
6Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause
serious injury! Seek medical help immediately should injuries occur! Danger of infection!
7Before working on the hydraulic system, depressurise the system and switch off the
engine!
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8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!
The new hoses must fulfill the technical requirements set by the manufacturer of the
implement!
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4.7 Tyres
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1When working on the tyres, make sure that the implement is safely lowered and secured
against rolling (wheel chocks).
2Installing wheels and tyres requires adequate knowledge and suitable tools!
3Repair work on the tyres and wheels should be done by specially trained personnel using
appropriate installation tools only!
4Check tyre pressure regularly! Inflate the tyres to the recommended pressures!
5Check the wheel nuts periodically! Missing wheel nuts can result in a wheel falling off and
the machine tipping over.
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Safety
20
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4.8 Maintenance
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1Always make certain that the drive and the engine are switched off before doing any
repairs, maintenance or cleaning! Remove ignition key! Secure the flywheel with the
parking brake.
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2Regularly check that nuts and bolts are properly seated and tighten if necessary!
3When performing maintenance work with the machine raised, always secure it with
suitable supporting elements!
4Oils, greases and filters must be disposed of correctly!
5Always disconnect the power supply before working on the electrical system!
6If protective devices and guards are subject to wear, check them regularly and replace
them in good time!
7When performing electrical welding work on the vehicle and mounted devices, turn power
supply off at main battery switch or disconnect generator cable and battery!
8Replacement parts must at least comply with the technical requirements set by the
manufacturer of the implements! This is guaranteed by original KRONE spare parts!
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9Only use nitrogen for filling pneumatic accumulators - Risk of explosion!
10When replacing working tools with cutting edges, use suitable tools and gloves!
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4.9 Unauthorised Conversion/Modification and Spare Parts Production
Conversions or modifications of the machine are permitted only with prior consultation with the
manufacturer. Original spare parts and accessories authorised by the manufacturer help to
ensure safety. Use of other parts may void liability for resulting damage.
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4.10 Inadmissible Modes of Operation
The operating safety of the delivered machine is guaranteed only when it is used as intended in
compliance with the introductory section "Intended use" of the operating instructions. The limit
values listed in the data charts should not be exceeded under any circumstances.
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4.11 Safety Instructions on the Machine
The safety instructions on the machine warn of residual risks associated with the machine. They
consist of warning pictograms and a work safety symbol. All safety instructions must be
followed. Always keep the safety instructions clean and in clearly legible condition! If any safety
instructions are damaged or missing, request them from your dealer and then put them in the
places provided for them. Where these safety instructions are and what they mean will be
described in the following chapters.
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