Krone Fortima F 1250 User manual
Original operating instructions
Round baler
Fortima F 1250 (MC)
Fortima F 1600 (MC)
Fortima V 1500 (MC)
Fortima V 1800 (MC)
(from serial no.: 883 314)
Order no.: 150 000 135 06 en
23.03.2015
Foreword
2
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CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone Round Baler
Typ / Types: Fortima F 1250 / Fortima F 1250 MultiCut
Fortima F 1600 / Fortima F 1600 MultiCut
Fortima V 1500 / Fortima V 1500 MultiCut
Fortima V 1800 / Fortima V 1800 MultiCut
to which this declaration refers is in compliance with the relevant provisions of
EG-directive 2006/42/EG (machines) and EG directive 2004/108/EG (EMV).
The signing Managing Director is authorised to compile the technical documents.
Spelle, 08.05.2014
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
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Foreword
3
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1 Foreword
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Dear Customer!
By purchasing the round baler, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the round baler to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the round baler.
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Note
In the operating instructions which follow, the round baler will also be referred to as the
"machine".
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Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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Table of Contents
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2 Table of Contents
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1Foreword.................................................................................................................................................3
2Table of Contents...................................................................................................................................4
3To this Document.................................................................................................................................11
3.1Validity..............................................................................................................................................11
3.2Target group of this document.........................................................................................................11
3.3How to use this document................................................................................................................11
3.4Directional information .....................................................................................................................11
3.4.1Direction Information.................................................................................................................11
3.5Identifying Symbols in the Operating Instructions............................................................................12
3.6Identification of the hazard warnings................................................................................................12
4Safety.....................................................................................................................................................13
4.1Purpose of Use.................................................................................................................................13
4.2Intended use.....................................................................................................................................13
4.3Service life of the machine...............................................................................................................13
4.4Basic safety instructions...................................................................................................................14
4.4.1Importance of the operating instructions...................................................................................14
4.4.2Personnel qualification..............................................................................................................14
4.4.3Children in danger.....................................................................................................................15
4.4.4Connect the machine to the tractor...........................................................................................15
4.4.5Structural changes to the machine ...........................................................................................15
4.4.6Additional equipment and spare parts ......................................................................................15
4.4.7Workstations and passengers...................................................................................................15
4.4.8Operational safety: Technically perfect condition.....................................................................16
4.4.9Danger zones............................................................................................................................17
4.4.10Keeping safety devices functional.............................................................................................19
4.4.11Personal protective equipment .................................................................................................19
4.4.12Safety signs on the machine.....................................................................................................20
4.4.13Traffic safety..............................................................................................................................20
4.4.14Parking the machine safely.......................................................................................................21
4.4.15Consumables............................................................................................................................21
4.4.16Dangers associated with the operational environment.............................................................21
4.4.17Sources of danger on the machine...........................................................................................22
4.4.18Dangers associated with certain activities: Climbing up and down..........................................23
4.4.19Dangers associated with certain activities: Work on the machine............................................23
4.4.20Dangers associated with certain activities: Working on wheels and tyres................................24
4.4.21Behaviour in hazardous situations and when accidents occur.................................................24
4.5Safety routines .................................................................................................................................25
4.5.1Stopping and securing the machine..........................................................................................25
4.5.2Supporting lifted machine and machine parts securely............................................................25
4.5.3Coupling the machine safely.....................................................................................................26
4.5.4Uncoupling the machine safely.................................................................................................26
4.5.5Preparing the machine for repair, maintenance and adjustment work.....................................27
4.5.6Starting the machine safely.......................................................................................................27
4.6Introduction.......................................................................................................................................29
4.7Position of the Adhesive Safety Stickers on the Machine................................................................29
4.7.1Re-Ordering the Adhesive Safety and Information Labels .......................................................44
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4.7.2Affixing the Adhesive Safety and Information Labels ...............................................................44
4.7.3Contact......................................................................................................................................44
4.7.4Contact for KRONE NORTHAMERICA ....................................................................................44
4.8Safety Equipment.............................................................................................................................45
4.8.1Parking brake............................................................................................................................45
4.8.2Attaching the safety cable.........................................................................................................46
4.8.3Parking Support ........................................................................................................................47
4.8.4Wheel chocks............................................................................................................................48
4.8.5Secure the machine against the possibility of rolling back. ......................................................48
4.8.6Stop Points................................................................................................................................49
4.8.7Lifting Eyes................................................................................................................................49
4.8.8Lifting.........................................................................................................................................49
4.8.9Shut-off valve for tailgate..........................................................................................................50
4.8.10Step for working on the linkage.................................................................................................51
4.9Identification Plate............................................................................................................................52
4.10Information Required for Questions and Orders..............................................................................52
4.11Technical data..................................................................................................................................53
5Commissioning.....................................................................................................................................57
5.1Before initial start-up ........................................................................................................................57
5.2Assembling the bale ejector.............................................................................................................63
5.3Adjusting the drawbar height............................................................................................................68
5.4PTO shaft.........................................................................................................................................71
5.4.1Attaching the guard cup for universal shaft ..............................................................................71
5.4.2Mounting the PTO shaft on the machine side...........................................................................72
5.4.3Length adjustment.....................................................................................................................75
5.5Hose holder assembly......................................................................................................................76
5.5.1Net brake...................................................................................................................................77
5.6Attaching the Triangle Spotlights .....................................................................................................77
6Start-up..................................................................................................................................................78
6.1Mounting onto the Tractor................................................................................................................79
6.2Hydraulics.........................................................................................................................................80
6.2.1Special Safety Instructions........................................................................................................80
6.2.2Connecting the hydraulic lines..................................................................................................81
6.3Hydraulic brake (Export) ..................................................................................................................83
6.4Hydraulic brake (auxiliary brake)......................................................................................................83
6.4.1Install the PTO shaft..................................................................................................................84
6.5Compressed Air Connections for the Compressed Air Brake..........................................................86
6.6Electrical connections ......................................................................................................................87
6.6.1Connecting the terminal (on tractors without ISOBUS system)................................................88
6.6.2Connecting the Terminal (on tractors with integrated ISOBUS system)...................................89
6.7Using the safety chain......................................................................................................................90
7KRONE operation terminal Beta.........................................................................................................92
7.1Attachment of control unit ................................................................................................................93
7.1.1Connecting Control Unit............................................................................................................93
7.2Description of the keys.....................................................................................................................94
7.3Operational Readiness.....................................................................................................................95
7.4Basic Screen....................................................................................................................................96
7.4.1Functions of Keys 1 - 3 .............................................................................................................96
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7.5Selecting manual or automatic mode...............................................................................................97
7.5.1Selecting Pick-up or Blade Base...............................................................................................97
7.5.2Displays in the Main Window....................................................................................................98
7.5.3Messages................................................................................................................................100
7.5.4Setting Bale Firmness.............................................................................................................101
7.5.5Setting Bale Diameter.............................................................................................................102
7.6Menu Level.....................................................................................................................................103
7.6.1Short overview ........................................................................................................................103
7.6.2Bringing up a Menu Level.......................................................................................................104
7.7Main menu 1 "Settings"..................................................................................................................105
7.7.1Menu 1-1 „Contrast"................................................................................................................106
7.7.2Menu 1-3 "Number of Net Winds"...........................................................................................107
7.7.3Menu 1-4 „Sensitivity of Direction Display“.............................................................................108
7.7.4Menu 1-5 "Pre-Signalling".......................................................................................................110
7.7.5Menu 1-6 „Correction Filling" ..................................................................................................112
7.7.6Menu 1-7 "Select type of tying"...............................................................................................114
7.7.7Menu 1-8 "Number of twine wraps (only for twine tying with magnetic transmission)" ..........116
7.7.8Menu 1-8-1 „Inserting Twine Wraps"......................................................................................117
7.7.9Menu 1-8-3 „Cutting Off Twine Wraps "..................................................................................118
7.7.10Menu 1-9 „Tying Start Delay"..................................................................................................119
7.8Main menu 2 "Counters" ................................................................................................................120
7.8.1Menu 2-1 "Customer counters"...............................................................................................121
7.8.2Menu 2-2 "Total bale counter" ................................................................................................123
7.9Main menu 3 „Manual operation“...................................................................................................125
7.10Main menu 4 "Service"...................................................................................................................127
7.10.1Menu 4-2 "Manual Sensor Test".............................................................................................128
7.10.2Menu 4-4 "Manual Actuator Test"...........................................................................................133
7.11Main menu 5 "Info".........................................................................................................................136
7.12Main Menu 6 „Technician“..............................................................................................................137
7.13Alarm messages.............................................................................................................................138
7.13.1Note and messages................................................................................................................139
7.13.2Physical messages .................................................................................................................140
7.13.3General Messages..................................................................................................................141
8KRONE ISOBUS Terminal..................................................................................................................142
8.1Installing the terminal into cabin.....................................................................................................143
8.2ISOBUS Short Cut Button..............................................................................................................144
8.2.1Display / Touchscreen ............................................................................................................145
8.2.2Switching the terminal on / off when the machine is not connected.......................................146
8.2.3Switching the terminal on / off when the machine is connected.............................................147
8.3Basic Screen..................................................................................................................................148
8.3.1Setting the Setpoint Bale Firmness.........................................................................................151
8.3.2Setting the Target Bale Diameter............................................................................................152
8.4Messages.......................................................................................................................................153
8.5Menu Level.....................................................................................................................................154
8.5.1Short Overview........................................................................................................................154
8.5.2Calling up the menu level........................................................................................................155
8.6Main Menu 1 „Settings“..................................................................................................................156
8.6.1Menu 1-3 "Number of net winds"............................................................................................157
8.6.2Menu 1-4 "Sensitivity of direction display"..............................................................................158
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8.6.3Menu 1-5 „Pre-Signalling".......................................................................................................159
8.6.4Menu 1-6 „Filling Correction" ..................................................................................................161
8.6.5Menu 1-7 "Select type of tying"...............................................................................................163
8.6.6Menu 1-8 „Number of Twine Wraps" ......................................................................................164
8.6.7Menu 1-9 „Tying Start Delay"..................................................................................................165
8.7Main menu 2 "Counters" ................................................................................................................166
8.7.1Menu 2-1 „Customer Counter“................................................................................................167
8.7.2Menu 2-2 „Total Bale Counter“ ...............................................................................................169
8.8Main menu 3 "Manual operation"...................................................................................................170
8.8.1Menu 3-2 "Position of net motor"............................................................................................171
8.9Main menu 4 "Service"...................................................................................................................172
8.9.1Menu 4-2 "Manual sensor test"...............................................................................................173
8.9.2Menu 4-4 Manual actuator test...............................................................................................179
8.10Main Menu 5 „Information“.............................................................................................................183
8.11Main Menu 6 Technician................................................................................................................184
8.12Main Menu 7 ISOBUS....................................................................................................................185
8.12.1Menu 7-1 Virtual Terminal (VT)...............................................................................................186
8.12.2Menu 7-1-1 Select day/night display lighting..........................................................................187
8.12.3Menu 7-1-4 Switch to different terminal..................................................................................188
8.13Menu 7-4 ISOBUS Diagnostics......................................................................................................189
8.13.1Menu 7-4-2 Diagnostics Auxiliary Functions (AUX)................................................................190
8.14Alarm messages.............................................................................................................................191
8.14.1Acoustic warnings...................................................................................................................192
8.14.2Note and messages................................................................................................................193
8.14.3Physical messages .................................................................................................................194
8.14.4General Messages..................................................................................................................195
9ISOBUS operation ..............................................................................................................................196
9.1Mounting ISOBUS Terminal...........................................................................................................197
9.1.1Connection Terminal to Tractor ..............................................................................................197
9.1.2Connection Tractor to Machine...............................................................................................197
9.2Differing functions to KRONE ISOBUS terminal CCI.....................................................................198
9.3ISOBUS „Auxiliary“-function (AUX)................................................................................................199
9.3.1Example of joystick assignment for Fendt (default setting) ....................................................200
10Driving and Transport........................................................................................................................201
10.1Preparations for road travel............................................................................................................202
10.1.1Raise the pick-up ....................................................................................................................202
10.1.2Checking the parking support.................................................................................................203
10.1.3Checking the lighting system..................................................................................................203
10.2Parking...........................................................................................................................................204
10.2.1Secure the machine against the possibility of rolling back. ....................................................204
10.2.2Lowering the parking support..................................................................................................205
10.2.3Disconnecting the PTO shaft from the tractor.........................................................................205
10.2.4Disconnecting the supply lines................................................................................................206
11Operation.............................................................................................................................................208
11.1Settings Before Starting Work........................................................................................................209
11.2Travelling speed.............................................................................................................................210
11.3Filling the Bale Chamber................................................................................................................211
11.3.1Installing additional discharge plates in the tailgate................................................................212
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11.4Wrapping and Depositing Bales.....................................................................................................213
11.5After Baling.....................................................................................................................................213
11.6Shear screw for pick-up drive.........................................................................................................214
11.7Splash guard..................................................................................................................................215
11.8Pick-up ...........................................................................................................................................216
11.9Default Setting (Working Height Setting) .......................................................................................216
11.10Roller crop guide............................................................................................................................218
11.11Adjusting the baffle plate................................................................................................................219
11.12Preselecting Baling Pressure.........................................................................................................220
11.13Cutting system................................................................................................................................221
11.13.1General Aspects......................................................................................................................221
11.13.2Cutting length..........................................................................................................................222
11.13.3Zero position of the cutter .......................................................................................................225
11.13.4Blade Quick-Fit Device Blade.................................................................................................227
11.13.5Adjust blade control shaft........................................................................................................229
11.13.6Zero position of the cutter .......................................................................................................231
11.14Removing the Crop Blockages in the Crop Collection Area ..........................................................236
11.14.1Crop blockage under feed rotor/cutting rotor..........................................................................236
11.14.2Crop blockage at pick-up ........................................................................................................240
11.15Reversing.......................................................................................................................................241
11.16Assembly and disassembly of the bale ejector..............................................................................243
11.17Floor conveyor chain......................................................................................................................245
11.18Twine tying/twine tying and net wrapping......................................................................................246
11.18.1Twine tying parts.....................................................................................................................246
11.18.2Twine tying and net wrapping parts........................................................................................247
11.18.3Tying function..........................................................................................................................248
11.19Setting the tying twine in place.......................................................................................................249
11.20Net Wrapping .................................................................................................................................255
11.20.1Net wrapping parts..................................................................................................................255
11.21Inserting the Net Roll......................................................................................................................256
12Settings ...............................................................................................................................................260
12.1Tying unit........................................................................................................................................261
12.1.1Adjusting the twine limiter.......................................................................................................261
12.1.2Adjusting the twine brake........................................................................................................262
12.1.3Loosening the twine brake......................................................................................................263
12.1.4Adjusting the idler roller ..........................................................................................................264
12.1.5Adjusting the sensor................................................................................................................264
12.1.6Selecting the type of tying.......................................................................................................265
12.1.7Adjusting the net brake ...........................................................................................................265
12.1.8Adjusting the additional net brake...........................................................................................266
12.1.9Loosening the net brake .........................................................................................................267
12.1.10Net spreader ...........................................................................................................................267
12.1.11Adjusting the Magnetic Coupling (in Case of Twine Wrapping) .............................................268
12.2Central chain lubrication system....................................................................................................269
12.2.1Display Central Chain Lubrication System .............................................................................272
12.3Adjusting the Automatic Floor Conveyor Stop...............................................................................274
12.3.1Adjusting the switching time....................................................................................................275
13Maintenance........................................................................................................................................276
13.1Spare Parts ....................................................................................................................................276
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9
13.2Overview ........................................................................................................................................277
13.3Setting Tailgate Catch....................................................................................................................278
13.3.1Setting Lock Hook Blocker......................................................................................................279
13.4Setting Cutting Blade Net Tying Device.........................................................................................280
13.4.1Adjusting the cutting blades of the net wrap system...............................................................280
13.5Setting of the Scraper Rail to the Upper Spiral Roller....................................................................281
13.6Grinding blades..............................................................................................................................282
13.7Sensors..........................................................................................................................................283
13.7.1Position of the Sensors...........................................................................................................283
13.7.2Adjusting the Sensors.............................................................................................................287
13.7.2.1Namur sensor d = 12 mm................................................................................................287
13.7.2.2Namur sensor d = 18 mm................................................................................................287
13.7.3Central Position of Engine Sensor..........................................................................................288
13.7.4Sensor Position Blade Shaft (Machines with Cutting Device) ................................................289
13.8Tightening Torque..........................................................................................................................290
13.9Tightening torques (countersunk screws)......................................................................................291
13.10Drawbar..........................................................................................................................................292
13.10.1Hitches on the Drawbar ..........................................................................................................292
13.11Main gearbox..................................................................................................................................293
13.11.1Oil Level Check and Oil Change on Main Gearbox................................................................293
13.11.2Oil Level Check and Oil Change Intervals (Gearboxes).........................................................294
13.11.3Filling Quantities and Lubrication Designation for Gearboxes................................................294
13.12Drive chains....................................................................................................................................295
13.12.1Tensioning the Drive Chains...................................................................................................295
13.13Cleaning the Tensioning Arm Floor Conveyor Rear......................................................................302
13.14Shortening the floor conveyor chain...............................................................................................303
13.15Tyres ..............................................................................................................................................305
13.15.1Checking and maintaining tyres..............................................................................................306
13.15.2Tyre air pressure.....................................................................................................................307
13.16Brakes............................................................................................................................................309
13.16.1Checking the brake setting .....................................................................................................309
13.16.2Adjusting the cam brake .........................................................................................................310
13.17Maintenance – brake system (special equipment).........................................................................313
13.17.1Coupling heads (non-interchangeable)...................................................................................314
13.17.2Air filter for pipelines................................................................................................................315
13.17.3Compressed-air reservoir .......................................................................................................316
13.18Hydraulics.......................................................................................................................................317
13.18.1Shut-off valve for tailgate........................................................................................................318
13.18.2Control block...........................................................................................................................319
13.18.3Emergency Manual Activation Electromagnetic Valves (MC Cutting System).......................320
13.18.4Replacing the Hydraulic Oil Filter............................................................................................321
14Maintenance – lubrication.................................................................................................................323
14.1Special Safety Instructions.............................................................................................................323
14.2Lubricants.......................................................................................................................................324
14.3General aspects.............................................................................................................................324
14.4Lubricating the PTO shaft ..............................................................................................................324
14.5Lubrication points...........................................................................................................................325
14.5.1Chain Lubrication System.......................................................................................................331
15Placing in Storage..............................................................................................................................332
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15.1At the End of the Harvest Season..................................................................................................332
15.2Before the Start of the New Season...............................................................................................333
15.2.1Maintenance work before the beginning of the new season ..................................................334
15.2.2Venting the overload coupling on the PTO shaft....................................................................335
16Malfunctions - Causes and Remedies..............................................................................................336
16.1Special Safety Instructions.............................................................................................................336
16.2General malfunctions .....................................................................................................................337
16.3Malfunctions on the central chain lubrication system.....................................................................340
16.4Error Messages of KRONE Operation Terminal............................................................................341
17Disposal of the machine....................................................................................................................342
17.1Disposal of the machine.................................................................................................................342
18Appendix.............................................................................................................................................343
18.1Hydraulic System Circuit Diagrams................................................................................................343
18.2Electrical circuit diagram ................................................................................................................345
19Index....................................................................................................................................................346
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3 To this Document
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3.1 Validity
These operating instructions are valid for round balers of types:
Fortima F 1250 (MC)
Fortima V 1600 (MC)
Fortima V 1500 (MC)
Fortima V 1800 (MC)
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3.2 Target group of this document
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This document is intended for the farmer and for other users who have no agricultural training
but who have been instructed in the use of the machine.
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3.3 How to use this document
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Table of contents/headers:
The table of contents, as well as the headers in these instructions, are used for quick navigation
in the chapters.
Index:
You can use the index to find specific information on the required subject via keywords which
are in alphabetical order. The index is on the last page of these instructions.
Cross-references:
Cross-references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The name of the subchapter or
section is in quotation marks.
Example:
Check that all screws on the machine are tight, see chapter Maintenance, "Tightening torques
for hexagonal head screws".
The subchapter or the section can be found via an entry in the table of contents and in the
index.
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3.4 Directional information
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3.4.1 Direction Information
Direction information in these operating instructions such as front, rear, right and left always
applies in direction of travel.
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Directional information in these operating instructions, such as front, rear, right and left, applies
in the direction of travel of the machine.
Orientation information concerning a diagram of a machine detail refers to the diagram itself and
is not relative to the direction of travel.
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3.5 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
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3.6 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
• Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
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General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
• Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
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Safety
13
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4 Safety
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4.1 Purpose of Use
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Round balers Fortima F 1250 (MC)/F 1600 (MC) and Fortima V 1500 (MC)/V 1800 (MC) are
pick-up balers. They compact agricultural material such as hay, straw or grass silage into round
bales.
The round balers Fortima F 1250 (MC)/F 1600 (MC) are equipped with a fix bale chamber. The
fix bale chamber of Fortima F 1250 (MC) enables baling of round bales with a diameter of
approx. 1.25 m; whereas the bale chamber of Fortima F 1600 (MC) enables baling with a
diameter of approx. 1.55 m.
The round balers Fortima V 1500 (MC) and V 1800 (MC) are equipped with a variable bale
chamber.
The variable bale chamber of Fortima V 1500 (MC) enables baling of round bales with a
diameter of approx. 1.00 - 1.50 m; the variable bale chamber of Fortima V 1800 (MC) enables
baling with a diameter of approx. 1.00 - 1.80 m.
The width of the round bales amounts to 1.20 m. The round balers are equipped with quadruple
twine tying (with magnetic coupling) and/or net wrapping systems.
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WARNING! – Intake and baling of pressing material not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swath form loading of the crops and
automatic intake by the Pick-up as it passes over them.
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Ver
4.2 Intended use
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The round baler is built exclusively for customary use in agricultural work (intended use).
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Unauthorised modifications to the machine may have a negative effect on the machine
characteristics or safe and reliable use of the machine or may interfere with proper operation.
Unauthorised modifications shall therefore release the manufacturer of any liability for
consequential damage.
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4.3 Service life of the machine
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• The service life of this machine strongly depends on proper use and maintenance as well as
the operating conditions.
• Permanent operational readiness as well as long service life of the machine can be
achieved by observing the instructions and notes of these operating instructions.
• After each season of use, the machine must be checked thoroughly for wear and other
damage.
• Damaged and worn parts must be replaced before placing the machine into service again.
• After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
• Theoretically, the service life of this machine is unlimited as all worn or damaged parts can
be replaced.
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Safety
14
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4.4 Basic safety instructions
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Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
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4.4.1 Importance of the operating instructions
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The operating instructions are an important document and a part of the machine. They are
intended for the user and contain information relevant to safety.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not followed, people may be seriously injured or killed.
• Before using the machine for the first time, read and follow all the "Basic safety instructions"
in the chapter Safety.
• Before working, also read and observe the respective sections in the operating instructions.
• Retain the operating instructions and ensure that they are always available.
• Hand over the operating instructions to subsequent users.
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4.4.2 Personnel qualification
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If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
– He is physically capable of controlling the machine.
– He can work safely with the machine in accordance with these operating instructions.
– He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
– He has read the operating instructions and can implement the information in the operating
instructions accordingly.
– He is familiar with driving vehicles safely.
– For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
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Safety
15
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4.4.3 Children in danger
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Children cannot assess danger and behave unpredictably.
As a result, children are especially at risk.
• Keep children away from the machine.
• Keep children away from consumables.
• Especially before starting up and moving the machine, ensure that there are no children in
the danger zone.
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4.4.4 Connect the machine to the tractor
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If the tractor and the machine are not correctly connected, there is a risk of causing serious
accidents.
• When connecting front attachments or trailers, follow all operating instructions:
– The operating instructions for the tractor
– The operating instructions for the machine
– The operating instructions for the universal shaft
• Follow the coupling instructions, see chapter on starting up "Connect the machine to the
tractor".
• Note the modified driving behaviour of the combination.
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4.4.5 Structural changes to the machine
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Structural changes and enhancements may impair the functionality and operational safety of the
machine. As a result, people may be seriously injured or killed.
• Have structural changes and enhancements performed by an authorised service centre
only.
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4.4.6 Additional equipment and spare parts
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Additional equipment and spare parts, which do not comply with the requirements of the
manufacturer, may impair the operational safety of the machine and cause accidents.
• To ensure operational safety, use original or standard parts which comply with the
requirements of the manufacturer. If in doubt, have parts verified by the dealer or
manufacturer.
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4.4.7 Workstations and passengers
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Control of the moving machine
The moving machine requires the driver to react quickly at any time. Otherwise, the machine
may move in an uncontrolled manner and seriously injure or kill people.
• Start the engine from the driver's seat only.
• Never leave the driver's seat while the machine is moving.
• Never climb in or out of the machine while it is moving.
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Passengers
Passengers may be seriously injured by the machine or fall off the machine and get run over.
Ejected objects may strike and injure passengers.
• Never let people ride on the machine.
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Safety
16
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4.4.8 Operational safety: Technically perfect condition
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Operation only when the machine has been started up correctly
If the machine is not started up correctly according to these operating instructions, the
operational safety of the machine is not ensured. As a result, accidents may occur and people
may be seriously injured or killed.
• Do not use the machine unless it has been started up correctly, see chapter Start-up.
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Technically perfect condition of the machine
Improper maintenance and adjustment may affect the operational safety of the machine and
cause accidents. As a result, people may be seriously injured or killed.
• Perform all maintenance and adjustment work according to the chapters Maintenance and
Adjustment.
• Before performing any maintenance or adjustment work, shut down and safeguard the
machine, see chapter Safety "Shutting down and safeguarding the machine".
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Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
– Brakes
– Steering
– Safety devices
– Connecting devices
– Lighting
– Hydraulic system
– Tyres
– Universal shaft
If there are doubts about the operational safety of the machine, for example due to leaking
consumables, visible damage or an unexpected change to the driving behaviour:
• Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine".
• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
• Determine the cause of damage according to these operating instructions, see chapter
Malfunctions – Cause and remedy.
• If possible, repair the damage according to these operating instructions.
• In the case of damage which may affect operational safety and cannot be repaired
according to these operating instructions: Have damage repaired by a qualified service
centre.
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Safety
17
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Technical limit values
If the technical limit values of the machine are not observed, the machine may be damaged. As
a result, accidents may occur and people may be seriously injured or killed. Observance of the
following technical limit values is particularly important for safety:
– Permitted gross weight
– Maximum axle loads
– Maximum payloads
– Maximum trailer load
– Maximum bearing load
– Maximum transport height
– Maximum speed
• Observe limit values, see chapter Description of machine, "Technical data".
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4.4.9 Danger zones
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Danger zones on the tractor and the machine
The area around the tractor and the machine is a danger zone.
There are the following hazards in this danger zone:
– The tractor and the machine may start moving or rolling away and run over people.
– If the power lifter is unintentionally actuated, the machine may make hazardous
movements.
– Defective or insecurely attached electrical cables may cause fatal electric shocks.
– Defective or insecurely attached hydraulic or pneumatic lines may become detached and
flail around. Hydraulic oil may escape under high pressure and cause serious injuries to the
skin or face.
– Clothing may become caught and wrapped around an exposed PTO shaft or a damaged or
incorrectly installed universal shaft.
– When the drive is switched on, machine parts may rotate or swivel.
– Hydraulically raised machine parts may descend unnoticed and slowly.
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If the danger zone is not observed, people may be seriously injured or killed.
• Keep people away from the danger zone of the tractor and the machine.
• Do not switch on the drives and engine until there is nobody in the danger zone.
The safety clearance is:
– 3 metres on either side of the machine.
– 5 metres behind the machine.
• Before working in front of and behind the tractor and in the danger zone of the machine: •
Shut down and safeguard the machine, see chapter Safety, "Shutting down
and safeguarding the machine". This also applies to brief inspection work. Many serious
accidents in front of and behind the tractor and the machine occur due to negligence and
running machines.
• Consider the information in all relevant operating instructions.
– The operating instructions for the tractor
– The operating instructions for the machine
– The operating instructions for the universal shaft
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Safety
18
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Danger zone between tractor and machine
People standing between the tractor and machine may be seriously injured or killed if the tractor
rolls away or by machine movements:
• Before starting all work between the tractor and machine: • Shut down and safeguard
the machine, see chapter Safety, "Shutting down and safeguarding the machine". This also
applies to brief inspection work. Many serious accidents occur due to negligence and
running machines.
• If the power lifter has to be actuated, keep all people away from the area of movement of
the power lifter.
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Danger zone when drive switched on
When the drive is switched on, there is a danger to life from rotating and swivelling machine
parts. There must be nobody in the danger zone of the machine.
• Before starting the machine, direct all people out of the danger zone of the machine.
• If a hazardous situation arises, switch off drives and diesel engine immediately.
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Danger zone of the P.T.O. shaft
People may be caught, pulled in and seriously injured by the PTO shaft and the driven
components.
Before engaging the PTO shaft:
• Make sure that all safety devices are fitted and in the protection position.
• Ensure that the selected speed and direction of rotation of the PTO shaft match the
permitted speed and direction of rotation of the machine.
• Ensure that nobody is in the danger zone of the PTO shaft or the universal shaft.
• If the angles are too large, switch off the PTO shaft. The machine may be damaged. Parts
may be flung out and cause injury to persons.
• If the PTO shaft is not required, switch off the PTO shaft.
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Danger zone universal shaft
People may become caught by the universal shaft, pulled in and seriously injured.
• Ensure that the universal shaft guards are attached and functional.
• Ensure that nobody is in the danger zone of the PTO shaft or the universal shaft.
• Provide the section tube and universal shaft guards with adequate cover.
• Allow the universal shaft locks to engage.
• Attach the chains to prevent the universal shaft guards from rotating with the shaft.
• Follow the operating instructions for the universal shaft.
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Safety
19
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Risk of injury due to machine parts that continue to run
After switching off the drives, the following machine parts continue to run:
– Universal shaft
– Drive chains
– Pick-up
– Net rolls
– Floor conveyor
– Wrapper
If machine parts continue to run, persons may be seriously injured or killed.
• Stop and secure the machine, refer to chapter Safety “Stopping and Securing the Machine“.
• Only touch machine parts when they are at a standstill.
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4.4.10 Keeping safety devices functional
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If safety devices are missing or damaged, people may be seriously injured or killed by moving
machine parts.
• Replace damaged safety devices.
• Re-install all removed safety devices and all other parts and move them into protective
position before starting up the machine.
• If it is doubtful whether all safety devices have been correctly installed and are functional,
have a service centre check them.
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4.4.11 Personal protective equipment
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The wearing of personal protective equipment is an important safety measure. Missing or
unsuitable personal protective equipment increases health risks and injuries.
Personal protective equipment is for example:
– Work gloves
– Safety boots
– Protective clothing
– Breathing protection
– Hearing protection
– Face and eye protection
• Specify and provide personal protective equipment for the particular job.
• Use only personal protective equipment which is in proper condition and offers effective
protection.
• Adjust personal protective equipment to the person, for example the size.
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Safety
20
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Wear suitable clothing
Loose clothing increases the risk of it becoming caught or wrapped around rotating parts and of
it becoming caught on protruding parts. As a result, people may be seriously injured or killed.
• Wear tight-fitting clothing.
• Never wear rings, chains or other items of jewellery.
• Cover long hair with a hairnet.
• Wear sturdy shoes or protective work boots.
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4.4.12 Safety signs on the machine
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Safety stickers on the machine warn of hazards in danger areas and are an important
component of the safety equipment of the machine. Missing safety stickers increase the risk of
serious and fatal injuries.
• Clean dirty safety stickers.
• After cleaning, always check that safety stickers are complete and legible.
• Immediately replace missing, damaged and unrecognisable safety stickers.
• Provide spare parts with the designated safety stickers.
Description, explanation and order numbers of the safety stickers, see chapter Safety, "Safety
stickers on the machine".
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4.4.13 Traffic safety
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Dangers when driving on roads and in fields
The attached or coupled work machine changes the handling characteristics of the tractor. The
handling characteristics are also dependent on the operational state, the filling or loading and
on the ground condition. If the driver does not consider changed handling characteristics, he
may cause accidents.
• Observe procedures for driving on roads and in fields, see chapter "Driving and
transportation".
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Prepare the machine for road travel
If the machine is not prepared properly for road travel, serious accidents may occur with traffic.
• Before travelling on the road, always prepare the machine for road travel, see chapter
Driving and transportation, "Preparations for road travel".
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Danger of overturning
The machine may overturn when driving on slopes. As a result, accidents may occur and
people may be seriously injured or killed. The risk of overturning depends on many factors.
• Observe procedures for driving, see chapter Driving and transportation.
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