Leuze ESB2 Series User manual

Original Instructions ESB200
ESB2x series, E-Stop button acc. to EN ISO 13850 and
EN 60947-5-5
Leuze electronic GmbH + Co. KG
In der Braike 1, D-73277 Owen - Teck / Germany,
Phone: [phone], Fax: [phone],
1 Safety and use
This document is to be adhered to for installation, start-up/use and
testing of the ESB2x. It must be provided to the affected personnel.
As before, all relevant national and international standards and regu-
lations must be observed, including
• Machinery directive 2006/42/EC
• Low voltage directive 2006/95/EC safety regulations
• Accident-prevention regulations and safety rules
• Ordinance on Industrial Safety and Health and Labor Protection
Act
• Device Safety Act
The manufacturer and operator of the machine are responsible for
the proper use, monitoring and testing of the ESB2x E-Stop button
as well as compliance with all applicable safety regulations,
including:
• EN ISO 13850: 2008
• EN 60947-5-1:2004
• EN 60947-5-5:1997 and Annex 2005
2 Device description and function
Usingthe2NC/1NOcontactblock,theESB2xE-Stopbuttonsenable
electrical E-Stop command output up to and including safety
category 4 and PL e. They are designed acc. to EN ISO 13850:2008
regarding color, shape and symbols. ESB2x are available with rotary
or key release. Connection can be done either via cable or M12 plug.
3 Mounting and connection
Screw the housing base tightly to the force-fit surface.
Break the provided cable bushing free.
Lead through the cable gland with the corresponding sealing
class and screw it in firmly.
Lead the cable in and screw it in firmly with the fixing nut.
Connection = E-Stop command output to 2 x NC, signaling to
NO.
Place the upper housing on the lower part and screw it on firmly.
Put the caps on.
Observe the technical data.
4 Tests
First checks
The ESB2x is force-fit fastened acc. to specifications. Rotation is
therefore not possible.
Switch on the machine.
Press the button.
WARNING
The system is to be brought to a standstill safely and safe-
guarded against re-starting before mounting and connection.
1
1
3
2
2
4
3
4
1
7
8
2
6
5
Pin 3
Pin 5
Pin 7
Pin 4
Pin 6
Pin 8
WARNING
Severe accidents may result if tests are not performed prop-
erly.
Make certain that there are no people in the danger zone.
Check that the machine has stopped.
Recurring checks
Check that the ESB2x and cable fastenings are free from play
and manipulation and that they function properly.
5 EC Declaration of Conformity
You can find the EC Declaration of Conformity with the standards
used at Leuze website.
6 Dimensional drawings
7 Technical data
Ø40
101,8
2,8
80
72
Ø60
58,5
66,5
80
72
Ø40
102,3
Integration in accordance with EN 62061,
IEC 61508 up to SIL 3
Integration in accordance with
EN ISO 13849-1 up to PL e, up to cat. 4
Number of switching cycles to dangerous
failure (B10d)600,000
Service life (TM) 20 years
Temperature range, operation -25°C to +80°C
Dirt level in accordance with EN 60947-1 3
Safety class II
Certifications cULus
Mechanical life time in accordance with
EN ISO 13849-1 300,000
Mechanical life time, contact (without load) 20,000,000
Actuation frequency in accordance with
IEC 60947-5-1 max. 3600 per hour
Contact allocation 2NC/1NO
Switching principle Creep contact
Contact opening Force-fit
Contact material Silver alloy
“Stop” inscription 60 mm screen
Actuation force, red button 25 N
Mounting Structure
Head / housing color red/yellow-black
Button/housing material PA/PC
Type of fastening passageway fastening
Protection class IP67, IP69K
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Original Instructions ESB200
Article ESB200-4TR-C ESB200-4KR-C ESB200-4TR-M12p ESB200-4KR-M12p
Screw terminal tightening torque 0.6 - 0.8 Nm 0.6 - 0.8 Nm N.a. N.a.
Type of unlocking, turning button key button key
Cable entries 3 x M20, 2 x M16 3 x M20, 2 x M16 1x 1x
Connection system Screw terminals Screw terminals M12 plug M12 plug
Permissible wire gauge 0.5 mm2to 2 x 2.5 mm20.5 mm2to 2 x 2.5 mm2N.a. N.a.
Conventional thermal current 10 A 10 A 2 A 2 A
Rated insulation voltage Ui 600 V AC/DC 600 V AC/DC 30 V AC, 36 V DC 30 V AC, 36 V DC
Usage category in accordance with
EN 60947-5-1, AC15, Ue (V) / Ie (A) 24/6, 48/6, 120/6, 250/6, 400/3 24/6, 48/6, 120/6, 250/6, 400/3 I 24/2 I 24/2
Usage category in accordance with
EN 60947-5-1, DC13, Ue (V) / Ie (A) 24/2.5, 48/1.3, 125/0.6, 250/0.3 24/2.5, 48/1.3, 125/0.6, 250/0.3 I 24/2 I 24/2
Short-circuit protection according to
IEC 60269-1 500 V, 10 A, type gG 500 V, 10 A, type gG 500 V, 2 A, type gG 500 V, 2 A, type gG
Weight 240 g 240 g 248 g 248 g
Order no. 63000000 63000002 63000004 63000006
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