LSIS XGT Series User manual

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Programmable Logic Controller
Fnet I/F Module
User’s Manual
 Read this manual carefully before
installing, wiring, operating, servicing
or inspecting this equipment.
Keep this manual within easy reach
for quick reference.
XGL-FMEA
XGT Series
http://eng.lsis.biz

Safety Instructions
Before using the product …
For your safety and effective operation, please read the safety instructions
thoroughly before using the product.
►Safety Instructions should always be observed in order to prevent accident
or risk with the safe and proper use the product.
►Instructions are divided into “Warning”and “Caution”, and the meaning of
the terms is as follows.
This symbol indicates the possibility of serious injury
or death if some applicable instruction is violated
This symbol indicates the possibility of severe or
slight injury, and property damages if some
applicable instruction is violated
Moreover, even classified events under its caution category may develop into
serious accidents relying on situations. Therefore we strongly advise users to
observe all precautions properly just like warnings.
►The marks displayed on the product and in the user’s manual have the
following meanings.
Be careful! Danger may be expected.
Be careful! Electric shock may occur.
►The user’s manual even after read shall be kept available and accessible to
any user of the product.
Warning
Caution

Safety Instructions
Safety Instructions for design process
Please install a protection circuit on the exterior of PLC so that the
whole system may operate safely regardless of failures from
external power or PLC. Any abnormal output or operation from PLC
may cause serious problems to safety in whole system.
- Install protection units on the exterior of PLC like an interlock circuit
that deals with opposite operations such as emergency stop,
protection circuit, and forward/reverse rotation or install an interlock
circuit that deals with high/low limit under its position controls.
- If any system error (watch-dog timer error, module installation error,
etc.) is detected during CPU operation in PLC, all output signals are
designed to be turned off and stopped for safety. However, there
are cases when output signals remain active due to device failures
in Relay and TR which can’t be detected. Thus, you are
recommended to install an addition circuit to monitor the output
status for those critical outputs which may cause significant
problems.
Never overload more than rated current of output module nor
allow to have a short circuit. Over current for a long period time may
cause a fire .
Never let the external power of the output circuit to be on earlier
than PLC power, which may cause accidents from abnormal output or
operation.
Please install interlock circuits in the sequence program for safe
operations in the system when exchange data with PLC or modify
operation modes using a computer or other external equipments
Read specific instructions thoroughly when conducting control
operations with PLC.
Warning

Safety Instructions
Safety Instructions for design process
Safety Instructions on installation process
I/O signal or communication line shall be wired at least 100mm
away from a high-voltage cable or power line. Fail to follow this
instruction may cause malfunctions from noise
Caution
Use PLC only in the environment specified in PLC manual or
general standard of data sheet. If not, electric shock, fire, abnormal
operation of the product may be caused.
Before install or remove the module, be sure PLC power is off. If
not, electric shock or damage on the product may be caused.
Be sure that every module is securely attached after adding a
module or an extension connector. If the product is installed
loosely or incorrectly, abnormal operation, error or dropping may be
caused. In addition, contact failures under poor cable installation will
be causing malfunctions as well.
Be sure that screws get tighten securely under vibrating
environments. Fail to do so will put the product under direct
vibrations which will cause electric shock, fire and abnormal
operation.
Do not come in contact with conducting parts in each module,
which may cause electric shock, malfunctions or abnormal operation.
Caution

Safety Instructions
Safety Instructions for wiring process
Prior to wiring works, make sure that every power is turned off. If
not, electric shock or damage on the product may be caused.
After wiring process is done, make sure that terminal covers are
installed properly before its use. Fail to install the cover may cause
electric shocks.
Warning
Check rated voltages and terminal arrangements in each product
prior to its wiring process. Applying incorrect voltages other than
rated voltages and misarrangement among terminals may cause fire
or malfunctions.
Secure terminal screws tightly applying with specified torque. If
the screws get loose, short circuit, fire or abnormal operation may be
caused. Securing screws too tightly will cause damages to the module
or malfunctions, short circuit, and dropping.
*
Be sure to earth to the ground using Class 3 wires for FG
terminals which is exclusively used for PLC. If the terminals not
grounded correctly, abnormal operation or electric shock may be
caused.
Don’t let any foreign materials such as wiring waste inside the
module while wiring, which may cause fire, damage on the product
or abnormal operation.
Make sure that pressed terminals get tighten following the
specified torque. External connector type shall be pressed or
soldered using proper equipments.
Caution

Safety Instructions
Safety Instructions for test-operation and
maintenance
Don’t touch the terminal when powered. Electric shock or abnormal
operation may occur.
Prior to cleaning or tightening the terminal screws, let all the
external power off including PLC power. If not, electric shock or
abnormal operation may occur.
Don’t let the battery recharged, disassembled, heated, short or
soldered. Heat, explosion or ignition may cause injuries or fire.
Warning
Do not make modifications or disassemble each module. Fire,
electric shock or abnormal operation may occur.
Prior to installing or disassembling the module, let all the
external power off including PLC power. If not, electric shock or
abnormal operation may occur.
Keep any wireless equipment such as walkie-talkie or cell phones
at least 30cm away from PLC. If not, abnormal operation may be
caused.
When making a modification on programs or using run to modify
functions under PLC operations, read and comprehend all
contents in the manual fully. Mismanagement will cause damages to
products and accidents.
Avoid any physical impact to the battery and prevent it from
dropping as well. Damages to battery may cause leakage from its
fluid. When battery was dropped or exposed under strong impact,
never reuse the battery again. Moreover skilled workers are needed
when exchanging batteries.
Caution

Safety Instructions
Safety Instructions for waste disposal
Product or battery waste shall be processed as industrial waste.
The waste may discharge toxic materials or explode itself.
Caution

Revision History
Revision History
Version
Date
Details
Page
V1.0
’10. 5
FirstEdition
-
V1.1
’11.5
How toenablelink throughflagadded
CH5.2
※ The number of User’s manual is indicated right part of the back cover.
Copyright ⓒ2005LSISCo.,Ltd AllRightsReserved.

About User’s Manual
1
Thankyoufor purchasingPLC ofLSISCo.,Ltd.
Before use, make sure to carefully read and understand the User’s Manual about the functions, performances, installation and
programming of the product you purchased in order for correct use and importantly, let the end user and maintenance
administratortobeprovidedwith theUser’sManual.
The User’s Manual describes the product. If necessary, you may refer to the following description and order accordingly. In
addition,youmayconnectourwebsite(http://eng.lsis.biz/)anddownloadtheinformationasaPDFfile.
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Thismanualiswrittenbasedonthefollowingversion.
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OS version
XGK-CPUH, CPUS, CPUA, CPUE, CPUU
V2.2
XGI-CPUU,CPUH
V2.1
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V1.8
XG5000(XG-PD)
V3.3

1
◎Contents ◎
Chapter 1 Overview …………………………....................…………………………………………… 1-1 ~ 1-3
1.1Overview .............................................................................................................................................................................................1-1
1.2CharacteristicsofXGTFnetI/FModuleanddifferencefromGM/MKFnet.....................................................................................1-2
1.2.1CharacteristicsofXGTFnetI/FModule.....................................................................................................................................1-2
1.2.2DifferencefromGM/MKFnet......................................................................................................................................................1-2
1.3ProductInformation...............................................................................................................................................................................1-3
1.3.1 Models...........................................................................................................................................................................................1-3
1.3.2 MaximumNumberofMountingperCPU..................................................................................................................................1-3
Chapter 2 Product Specification ………………………..........…………….....……………………… 2-1 ~ 2-5
2.1GeneralSpecifications ....................................................................................................................................................................... 2-1
2.2PerformanceSpecifications .............................................................................................................................................................. 2-2
2.3StructureandFeatures..........................................................................................................................................................................2-3
2.4CableSpecification................................................................................................................................................................................2-4
2.4.1ElectricCable(LSCable)........................................................................................................................................................... 2-4
2.4.2CableJointMethod.................................................................................................................................................................... 2-4
2.4.3TerminatingResistor.................................................................................................................................................................. 2-5
Chapter 3 Product Installation and Test-Run …………………............………………………… 3-1 ~ 3-10
3.1Cautions forHandling.......................................................................................................................................................................... 3-1
3.1.1CautionsforHandling................................................................................................................................................................. 3-1
3.2ProductSettingforOperation............................................................................................................................................................. 3-2
3.3RegistrationofCommunicationModule............................................................................................................................................ 3-3
3.3.1 Off-lineRegistration.................................................................................................................................................................... 3-3
3.3.2 OnlineRegistration..................................................................................................................................................................... 3-4
3.3.3ReadingParametersfromPLC................................................................................................................................................. 3-6
3.3.4ModuleSettingProcedure......................................................................................................................................................... 3-8
3.3.5RelationbetweenthemenubarandshortcuticonsofXG-PD.............................................................................................. 3-9

2
Chapter 4System Configuration..................…………………………………………....…………… 4-1 ~ 4-2
4.1NetworkSystemConfiguration.............................................................................................................................................................4-1
Chapter 5 High Speed Link Service ……….....................................................................………… 5-1 ~ 5-16
5.1OutlineofHighSpeedLink................................................................................................................................................................. 5-1
5.2UsingXG-PD .........................................................................................................................................................................................5-2
5.3Setting-upHighSpeedLink................................................................................................................................................................ 5-7
5.4ReadandWriteHighSpeedLink..................................................................................................................................................... 5-12
5.5SystemDiagnosis.............................................................................................................................................................................. 5-13
5.6HighSpeedLink(HSL)Information................................................................................................................................................. 5-16
Chapter 6 Sample Program ……....……………………………………………............…………… 6-1 ~ 6-4
6.1ApplicationSampleinXGK-CPU....................................................................................................................................................... 6-1
6.2ExampleusingXGI-CPU.................................................................................................................................................................... 6-3
Chapter 7 Max. Guarantee Time for Data Communication ……........................……….......…… 7-1 ~ 7-3
7.1Maximumguaranteetimeforcommunicationbetweenstations..................................................................................................... 7-1
7.2CalculationoftheMax.GuaranteeTimeforDataCommunicationbetweenStations.................................................................. 7-2
7.3MasterSwitchingTime........................................................................................................................................................................ 7-3
Appendix …………….................................………………………………………………………… App-1 ~ App-5
Appendix1TermsandDefinitions....................................................................................................................................................... App-1
Appendix2 FlagAlarm ........................................................................................................................................................................ App-3
Appendix3Dimensions......................................................................................................................................................................... App-5

Chapter 1 Overview
1-1
Chapter 1 Overview
1.1 Overview
This User’s Manual describes the Fnet Module (hereinafter, shall be referred to "XGT Fnet I/F”) which is a
fieldbus network of XGT series exclusively for LSIS. While the XGT Fnet I/F module operates in the same
principle as the Fnet system of the conventional GM/MK series, only a portion of the functions are supported.
The Fnet system enables efficient data exchange between our PLCs, therefore, can conveniently connect
existing GM/MK system and XGT system with high speed link communication. The Fnet I/F module, exclusive
LSIS network, supports maximum 64 stations including master, and it enables parameter setting using XG-PD
for data communication, providing the users with convenience. The Fnet system normally uses electric cables,
however, electrical/optic repeaters are provided for long distance systems and high reliability. This enables the
users to construct system of diversified configuration.
In the programming work, please refer to following documents in addition.
•XG5000 User’s Manual
•XGKInstruction List
•XGK User’s Manual
•XGK/XGR Instruction List
•XGI User’s Manual
•XGR User’s Manual
FollowingbasicspecificationsapplytotheconfigurationofaXGTFnetI/Fmodulesystem.
•XGT PLC XG5000 Programming Tool: V3.3 or newer
• XG-PD: V3.3 or newer
• XGT Fnet I/F Module O/S : V1.0 or newer

Chapter 1 Overview
1-2
1.2 Characteristics of XGT Fnet I/F Module and difference from GM/MK Fnet
1.2.1 Characteristics of XGT Fnet I/F Module
The XGT Fnet I/F module has following features.
▶Exclusivenetwork
▶Convenienceduetohighspeedlinkparametersetting
▶Electrical/opticrepeateroptionprovided
▶Reducedwiring/installationwork
▶Upto 12unitson one base
▶NetworkcompatibilitywithGM/MKseries
1.2.2 Difference from GM/MK Fnet
The XGT Fnet I/F module has following differences in its functions from those of the conventional GM/MK
Fnet I/F module.
Function
XGT Fnet I/F
GM/MK Fnet
Remark
High speed link
Supported
Supported
Refer to XGT Fnet Detail
Specifications : 2.2
Function block service
Not supported
Supported
Remote access service
Not supported
Supported
Available communication
station
Local
Local/Remote
Communication setting
method
XG-PD
GMWIN / KGL-WIN

Chapter 1 Overview
1-3
1.3 Product Information
1.3.1 Models
Classification
Connection
Cable
Model
Description
Remark
Master
Module
Twist pair
(Electric)
XGL-FMEA
Fnet Master Module for XGT
Mountable on base for XGT
Twist pair
(Electric)/
Optic
G3L-FUEA
GM3/K1000S Fnet (Electric)
Mountable on the base for
GM3/K1000S
G3L-FUOA
GM3/K1000S Fnet (Optic)
G4L-FUEA
GM4/K300S Fnet (Electric)
Mountable on the base for
GM4/K300S
G4L-FUOA
GM4/K300S Fnet (Optic)
G6L-FUEA
GM6/K200S Fnet (Electric)
Mountable on the base for
GM6/K200S
G7L-FUEA
GM7 Fnet (Electric))
Connect with GM7 using
extension cable
Repeater
GOL-FREB
Cable extension (750m) module
Can be used independently
Signal Converter
GOL-FOEA
Optic↔Electric signal converter
module
Can be used independently
Optic Splitter
(Active Coupler)
GOL-FABA
Base module
-
GOL-FAPA
Power module
-
GOL-FACA
Optic I/F Module
-
GOL-FADA
Dummy module
-
1.3.2 Maximum Number of Mounting per CPU
Maximum 12 Fnet I/F Modules can be mounted regardless of main or expansion base. To implement the
best performance of communication module, it is recommended to mount on the main base. The table
below presents the services available based on CPU type. Apply the specification in system configuration
considering the number of the communication modules.
Classification
XGK
XGI
XGR
CPUH
CPUU
CPUA
CPUS
CPUE
CPUU
CPUH
CPUS
CPUH/T
CPUH/F
High speed Link
Modules Used (Max.)
12 modules
12 modules
12 modules
note
(1) Optic splitters are also called active couplers.
(2) Since 8 G0L-FACA units can be installed to an optic splitter, 3 G0L-FADAs (dummy module) are
required to install 5 G0L-FACA units.
(3) Mounting position of Fnet I/F module according to the CPU type
- For the XGK/XGI CPU series, the Fnet I/F module can be mounted on both main and extension
base.
- For the XGR CPU series, the Fnet I/F module can be mounted on an extension base only.

Chapter 2 Product Specification
2-1
Chapter 2 Product Specification
2.1 General Specifications
Table 2.1 presents the general specifications of the XGT series.
[Table2.1.1]GeneralSpecifications
No.
Items
Specifications
Relatedstandards
1
Ambient
temperature
0~55C
2
Storage
temperature
25~70C
3
Ambient
humidity
5~95%RH(Non-condensing)
4
Storagehumidity
5~95%RH(Non-condensing)
5
Vibration
resistance
Occasionalvibration
-
Frequency
Acceleration
Amplitude
times
IEC61131-2
10 f 57Hz

0.075mm
10timeseach
directions
(X,YandZ)
57 f 150Hz
9.8m/s2(1G)

Continuousvibration
Frequency
Acceleration
Amplitude
10 f 57Hz

0.035mm
57 f 150Hz
4.9m/s2(0.5G)

6
Shock
resistance
Peakacceleration:147m/s2(15G)
Duration:11ms
Half-sine,3timeseachdirectionpereachaxis
IEC61131-2
7
Noiseresistance
Squarewave
Impulsenoise
1,500V
LSISstandard
Electrostatic
discharge
4kV(Contactdischarge)
IEC61131-2
IEC61000-4-2
Radiated
electromagnetic
fieldnoise
80~1,000MHz, 10V/m
IEC61131-2,
IEC61000-4-3
Fasttransient/bust
noise
Segment
Powersupply
module
Digital/analoginput/output
communicationinterface
IEC61131-2
IEC61000-4-4
Voltage
2kV
1kV
8
Environment
Freefromcorrosivegassesandexcessivedust
9
Altitude
Upto2,000ms
10
Pollution
degree
2orless
11
Cooling
Air-cooling
Note
1) IEC (International Electrotechnical Commission):
An international nongovernmental organization which promotes internationally cooperated standardization in electric/electronic field
publishes international standards and manages applicable estimation system related with.
2) Pollution degree:
An index indicating pollution degree of the operating environment which decides insulation performance of the devices. For
instance, Pollution degree 2 indicates the state generally that only non-conductive pollution occurs. However, this state contains
temporary conduction due to dew produced.

Chapter 2 Product Specification
2-2
2.2 Performance Specifications
The specifications for the Fnet I/F Module system configuration are as follows.
Please refer to Table 2.2.1 below for system configuration.
[Table 2.2.1] Performance Specifications
Classification
Specification
Baudrate
1Mbps
Max. Transmission
Distance
Segment
Max. 750m
Network
Max. 750m + 6 repeaters (750m*6)= 5.25km
- Repeater expansion length: 750m
Cable
Twist pair shield cables.
- LIREV-AMESB 1Px22AWG (7/0.254): LS Cable
Max. No. Stations
Network
64 stations
Segment
32 stations
- Use repeaters for 32 or more stations
Diagnostics Function
XG-PD: high speed monitoring
Terminating Resistance (Ω)
110(5%, 1/2W)
Master/Slave Function
Available for master only
XG-PD
(High Speed Link)
Data Process Unit
Byte
Communication
Intervals
Select one of:20ms, 50ms, 100ms, 200ms, 500ms, 1s, 5s,
10s
- Default setting is 200ms
Max. Communication
Points
3780 words
Max. No. of Blocks
64 (Transmission: 32, Reception: 64)
Max. Point per Block
120 bytes (60 words)
Max. No. of
Transmission Blocks
32 blocks
No. of high speed link
usage
Max. 12
Station Numbering
Set up in the basic setting window of XG-PD
Basic
Specifications
Max. No. of Modules
12 units (mountable on basic and expansion base)
Module Position
XGK/XGI: mountable at any position.
XGR: available for expansion bases only.
Internal Power
Consumption (mA)
410
Weight (g)
115
Note
1) XGR System is available for expansion base only, not for basic base.

Chapter 2 Product Specification
2-3
2.3 Structure and Features
[Table 2.3.1] LED Display Specification
LED Display
LED Status
Description
RUN
On
Normal
Off
A/S inspection required
I/F
Blink
Normal
On/Off
A/S inspection required
HS
On
High speed link communication in service
Blink
Link trouble error, or any one of the set-up communication
block fails to perform normal service
Off
High speed link communication service has stopped
LAS
On
The Link is acting as anActive Scheduler (master) - normal
Off
Normal
TX
On
Transmitting data
RX
On
Receiving data
TOK
On
Token in possession
FAULT
On
Data collision during communication
◀LED Display
◀Connectors

Chapter 2 Product Specification
2-4
2.4 Cable Specification
2.4.1 Electric Cable (LS Cable)
[Table 2.4.1] Electric Cable Specifications
Classification
LIREV-AMESB
2 *0.64mm 22AWG
Structure
Manufacturer
LS Cable
Cable Type
Twisted pair, shielded
Conductor Resistance
59Ω/㎞
(room temperature)
Withstand Voltage (DC)
500 V/Min
(room temperature)
Insulation Resistance
1,000㏁/㎞min.
Capacitance
45 ㎊/m max. (1㎑)
Characteristics Impedance
120±12Ω (10㎒)
No. of Conductor Cores
2 Cores
2.4.2 Cable Joint Method
1) Connection between XGL-FMEAand GM/MK Fnet I/F nodule (take care of polarity and pin No.)
XGL-FMEA
GM/MK Fnet I/F (9 pin type)
GM/MK Fnet I/F (5 pin type)
TRX1+/TRX2+
No. 7
TRX1+/TRX2+
TRX1-/TRX2-
No. 6
TRX1-/TRX2-
SG
9Pin Shield
SG
2) Cable connection (XGT Fnet ↔ GM/MF Fnet (9 pin type))
3) Cable connection (XGT Fnet ↔ GM/MF Fnet (5 pin type) or XGT Fnet ↔ XGT Fnet)
Earth
Wire
Insulator
Conducto
r
GM/MF Fnet (9 pin type)
XGL-FMEA
No. 7
No. 6
Shield
XGL-FMEA
GM/MF Fnet (5 pin type) or XGL-FMEA

Chapter 2 Product Specification
2-5
2.4.3 Terminating Resistor
Install terminating resistor at both ends of line. Install terminating resistors to TRX2+ and TRX2-.
XGL-FMEA Joint
Terminating Resistor: 110,1/2W
Cable

Chapter 3 Installation and Test-Run
3-1
Chapter 3 Product Installation and Test-Run
3.1 Cautions for Handling
3.1.1 Cautions for Handling
Following basic specifications apply to the construction of Fnet I/F module systems.
1) Check the system requirements and select appropriate communication module.
2) Select the cable for the communication module (make sure to use standard cable).
3) Before mounting, check that the base connector is clean without foreign material and the module
connector pins are not damaged.
4) Before connecting the communication cable, match the protrusion on the bottom of the module to
the groove on the base, and push in until the top is fully engaged with the lock device of the base.
If the lock device is not engaged, interface with CPU may fail.