MacDon 1000 Programming manual

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INTRODUCTION
Your new bale carrier is designed to retrieve and transport a wide range of round bales.
Sizes that can be accommodated range from 4’ (1.2 m) diameter to 6’ (1.8 m) diameter ina variety
of hay crops as well as small grain and flax straw.
This manual contains useful information regarding operation, safety, and maintenance.
Keep this manual handy for reference and to pass on to new operators or owners.
Call your bale carrier dealer if you need assistance, information,oradditional copies of themanual.
NOTE: Right and Left designations are determined from the operator's position, facing forward.
TAMDEM AXLE
STANDARD
BALE LIFT ARM
PUSHER
ROLL BAR
BALE FORKS

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TABLE OF CONTENTS
INTRODUCTION ..........................................................................................................................1
TABLE OF CONTENTS................................................................................................................3
SAFETY........................................................................................................................................5
SAFETY ALERT SYMBOL................................................................................................5
SIGNAL WORDS ..............................................................................................................5
SAFETY SIGNS................................................................................................................6
GENERAL SAFETY..........................................................................................................7
SPECIFICATIONS........................................................................................................................9
SERIAL NUMBER LOCATION ...................................................................................................10
ASSEMBLY INSTRUCTIONS.....................................................................................................11
LOADING ARM ASSEMBLY...........................................................................................13
OPERATION...............................................................................................................................17
YOUR RESPONSIBILITIES AS AN OWNER/OPERATOR ............................................17
TO THE NEW OPERATOR.............................................................................................18
HYDRAULIC/ELECTRICAL CONTROL..........................................................................18
ATTACHING BALE CARRIER TO TRACTOR................................................................19
ADJUSTING RIGHT WHEELS........................................................................................20
CABLE TENSION............................................................................................................20
CHAIN TENSION............................................................................................................20
CARRIER OPERATION..............................................................................................................22
CARRIER CONTROLS...................................................................................................22
PRE-START CHECKLIST...............................................................................................22
LOADING BALES............................................................................................................23
BALE PUSHER OPERATION.........................................................................................25
UNLOADING...................................................................................................................25
TRANSPORTING CARRIER...........................................................................................27
MAINTENANCE..........................................................................................................................28
FASTENERS...................................................................................................................28
HYDRAULIC SYSTEM....................................................................................................29
CHAIN/SPROCKETS......................................................................................................29
WHEELS/TIRES .............................................................................................................31
LUBRICATION................................................................................................................31
CABLE ............................................................................................................................32
STORAGE ..................................................................................................................................35
END OF SEASON...........................................................................................................35
START OF SEASON.......................................................................................................35
DURING THE SEASON..................................................................................................36
BALE STORAGE.............................................................................................................36

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SILAGE BAGGER (OPTIONAL).................................................................................................37
OVERVIEW.....................................................................................................................37
INSTALLATION...............................................................................................................38
SETTING YOUR BALER.................................................................................................40
OPERATION...................................................................................................................40
APPENDIX – TIPS FOR SUCCESSFUL SILAGE ..........................................................42
PARTS...................................................................................................................................43-59
TANDEM AXLE...............................................................................................................43
FRAME............................................................................................................................45
CARRIER........................................................................................................................47
DRIVE ASSEMBLY.........................................................................................................49
PUSHER ASSEMBLY.....................................................................................................51
HYDRAULIC/ELECTRICAL ............................................................................................53
DECALS..........................................................................................................................55
RPU.................................................................................................................................57
RPU HYDRAULICS.........................................................................................................59
SILAGE BAGGER (OPTIONAL) .....................................................................................61
SCHEMATICS ............................................................................................................................63
INDEX.........................................................................................................................................64

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SAFETY
SAFETY ALERT SYMBOL
This safety alert symbol indicates important safety messages in this
manual and on safety signs on the bale carrier.
This symbol means:
ATTENTION !
BECOME ALERT !
YOUR SAFETY IS INVOLVED !
Carefully read and follow the safety message accompanying this symbol.
Why is SAFETY important to you? THREE BIG REASONS:
! ACCIDENTS DISABLE AND KILL
! ACCIDENTS COST
! ACCIDENTS CAN BE AVOIDED
SIGNAL WORDS
Note the use of the signal words DANGER, WARNING, and CAUTION with safety messages. The
appropriate signal word for each message has been selected using the following guidelines:
Indicates an imminently hazardous situation that, if not
avoided, WILL result in death or serious injury. This signal
word is limited to the most extreme situations, typically for
machine components that, for functional purposes, cannot
be guarded.
Indicates a potentially hazardous situation that, if not
avoided, COULD result in death or serious injury, and
includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe
practices.
Indicates a potentially hazardous situation that, if not
avoided, MAY result in minor or moderate injury. It may
also be used to alert against unsafe practices.
DANGER
WARNING
CAUTION

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SAFETY SIGNS
The safety signs reproduced below appear on the bale carrier at the locations listed. Make sure all
safety signs areclearly legible. Signs that havebecome illegible should bereplaced. New signs can
be purchased from your dealer or directly from the manufacturer. If new parts are installed, make
sure that the appropriate signs are in place, if applicable.
To install safety signs:
1. Be sure the installation area is clean and dry.
2. Decide on the exact location before you remove the decal backing paper.
3. Remove the smaller portion of the split backing paper.
4. Place the sign in position and slowly peel back the remaining paper, smoothing the sign as it is
applied.
5. Small air pockets can be smoothed out or pricked with a pin.
CABLE DRUM GUARD
1. Keep all shields in place.
2. Stop engine before leaving operator’s position to
adjust, lubricate, clean or unclog machines.
3. Wait for all movement to stop before servicing the
machine.
4. Keep hands, feet and clothing away from power
driven parts.
5. Keep all others off.
6. Make certain everyone is clear of machine before
starting engine or operation.
CAUTION
21547
CABLE DRUM GUARD
21592
HIGH PRESSURE FLUID HAZARD
WARNING
FAILURE TO FOLLOW THESE INSTRUCTIONS
WILL RESULT IN SERIOUS INJURY OR DEATH
- Relieve pressure on system before repairing or adjusting.
- Wear proper hand and eye protection when
searching for leaks. Use wood or cardboard instead of
hands.
- Keep all components in good repair.
PUSHER
RUNNING PUSHER PAST AMBER REFLECTOR
WILL DAMAGE CABLE DRUM
CAUTION
21850
BALE LIFT ARM
SAFETY CHAIN MUST BE SECURED AND
LOCKED FOR TRANSPORT.
RELEASE ONLY FOR FIELD WORK.
CAUTION
21877
ROLL BAR
21841
HIGH PRESSURE FLUID HAZARD
FAILURE TO FOLLOW THESE INSTRUCTIONS
WILL RESULT IN SERIOUS INJURY OR DEATH
- Relieve pressure on system before repairing or
adjusting.
- Wear proper hand and eye protection when
searching for leaks. Use wood or cardboard
instead of hands.
- Keep all components in good repair.
WARNING
SUBFRAME
21991
Bale lift arm can cause
serious injury or death if
person becomes trapped
during arm return.
DANGER
SUBFRAME
21990
WARNING
Bale lift arm can cause
serious pinching or crushing
injury if fingers become
trapped during arm return.
LEFT OUTSIDE CARRIER
BEAM (front)
CAUTION
21860
Gross Vehicle Weight Rating
Model 1000 14,800 lbs (6700 kg)
Model 1100/2000 29,600 lbs (13400 kg)
CHAIN GUARD
WARNING
To prevent serious injury or death from moving
parts:
Close and secure guards and shields before
starting.
Keep hand, feet, hair and clothing away from
moving parts.
Disconnect and lockout power source before
adjusting or servicing.
Do not stand or climb on machine when
operating.
MOVING PART HAZARD
21878

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GENERAL SAFETY
The following are general farm
safety precautions that should be
part of your operating procedure for
all types of machinery.
1. Protect yourself.
When assembling, operating and servicing
machinery, wear all the protective clothing
and personal safety devices that COULD be
necessary for the job at hand. Don't take
chances.
You may need:
· a hard hat.
· protective shoes with slip resistant soles.
· protective glasses or goggles.
· heavy gloves.
· wet weather gear.
· respirator or filter mask.
· hearing protection. Be aware that prolonged
exposure to loud noise can cause
impairment or loss of hearing. Wearing a
suitable hearing protective device such as
ear muffs (A) or ear plugs (B) protects
against objectionable or loud noises.
2. Provide a first-aid kit for use in case of
emergencies.
3. Keep a fire extinguisher with the machine.
Be sure the extinguisher is properly
maintained and be familiar with its proper
use.
4. Keep young children away from machinery
at all times.
5. Be aware that accidents often happen
when the operator is tired or in a hurry to
get finished. Take the time to consider the
safest way. Never ignore warning signs of
fatigue.
PROTECT YOURSELF
PROTECT AGAINST NOISE
BE PREPARED FOR EMERGENCIES

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6. Wear close-fitting clothing and cover long
hair. Never wear dangling items such as
scarves or bracelets.
7. Keep hands, feet, clothing and hair away
from moving parts. Never attempt to clear
obstructions or objects from a machine
while the engine is running.
8. Keep all shields in place. Never alter or
remove safety equipment.
9. Use only service and repair parts made or
approved by the equipment manufacturer.
Substituted parts may not meet strength,
design, or safety requirements.
10. Do not modify the machine. Unauthorized
modifications may impair the function
and/or safety and affect machine life.
11. Stop engine and remove key from ignition
before leaving operator's seat for any
reason. A child or even a pet could engage
an idling machine.
12. Keep the area used for servicing
machinery clean and dry. Wet or oily floors
are slippery. Wet spots can be dangerous
when working with electrical equipment.
Be sure all electrical outlets and tools are
properly grounded.
13. Use adequate light for the job at hand.
14. Keep machinery clean. Straw and chaff on
a hot engine are a fire hazard. Do not allow
oil or grease to accumulate on service
platforms, ladders or controls. Clean
machines before storage.
15. Never use gasoline, naphtha or any volatile
material for cleaning purposes. These
materials may be toxic and/or flammable.
16. When storing machinery, cover sharp or
extending components to prevent injury
from accidental contact.
NEVER WEAR LOOSE
OR DANGLING CLOTHES
KEEP AWAY FROM HAZARDS
KEEP SERVICE AREA CLEAN AND DRY

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SPECIFICATIONS
DIMENSIONS:
Length: 43’ (13.1 m)
Deck Length: 36’ (11.0 m)
Width: 8’ 6” (2.6 m)
Weight (empty): 4,400 lbs (1,995 kg)
CAPACITY:
GVW: 14,800 lbs (6,713 kg)
8 – 4’ bales
7 – 5’ bales
TIRES:
11L x 15 - 6 ply, rib implement, load range D (max. load 3,744 lbs at 60 psi for
speeds less than 25 mph)
6 bolt hubs with twine guards
Heavy duty wheels
CONTROL HANDLE:
Power: 12v
Fuse: 10 amp
HYDRAULICS:
Two double acting auxiliary circuits required
LIFT CYLINDER: 3” bore x 16” stroke – 24” closed center with restrictor
TILT CYLINDER: 3” bore x 16” stroke – 24” closed center with restrictor
TRACTOR:
60 hp (45 kW) minimum
HITCH WEIGHTS:
Frame assembled (no fork): 520 lbs (236 kg)
Frame assembled (with standard pick up arm): 665 lbs (302 kg)
Frame assembled (with rotating pick up unit): 930 lbs (422 kg)

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SERIAL NUMBER LOCATION
The serial number plate is located on the left side
of the FRONT CROSSMEMBER. Please record
the serial number in the space provided.
1000 Bale Carrier:
Silage Bagger (optional):
BALE CARRIER SERIAL PLATE
L
OC
ATI
O
N
BAGGER SERIAL PLATE LOCATION