MacDon D1 Series User manual

D1 Series
Combine Draper Header with FM100
Float Module
Unloading and Assembly Instructions (Container Shipments)
215184 Revision A
Original Instruction
The Harvesting Specialists.

D1 Series Draper Header for Combines and FM100 Float Module
1031757
Published: February 2020
© 2020 MacDon Industries, Ltd.
The information in this publication is based on the information available and in effect at the time of printing. MacDon
Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the
information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Introduction
This instruction manual describes the unloading, setup, and predelivery requirements for the MacDon D1 Series Combine
Draper Header with FM100 Float Module.
To ensure the best performance of this product and the safety of your customers, carefully follow the unload and assembly
procedure from the beginning through to completion.
Some sections/steps do not apply to all header configurations and sizes. Refer to the instructions for your specific header.
Carefully read all the material provided before attempting to unload, assemble, or use the machine.
Retain this instruction for future reference.
Conventions
The following conventions are used in this document:
•Right and left are determined from the operator’s position. The front of the header faces the crop.
•Unless otherwise noted, use the standard torque values provided in this manual.
NOTE:
Keep your MacDon publications up-to-date. The latest version can be downloaded from our Dealer portal
(https://portal.macdon.com) (login required).
This document is currently available in English only.
215184 iRevision A

Summary of Changes
At MacDon, we’re continuously making improvements, and occasionally these improvements affect product
documentation. The following list provides an account of major changes from the previous version of this document.
Section Summary of Change Internal Use
Only
Inside front cover Added copyright and disclaimer. Tech Pubs
Throughout Made sure the following statements are now a WARNING for
consistency:
•Check to be sure all bystanders have cleared the area.
•Clear the area of other persons, pets etc. Keep children away
from machinery. Walk around the machine to be sure no one
is under, on, or close to it.
•Never start or move the machine until you are sure all
bystanders have cleared the area.
•Equipment used for loading and unloading must meet or
exceed the minimum specified requirements. Using
inadequate equipment may result in vehicle tipping, machine
damage, or chain breakage.
Tech Pubs
Throughout Made sure the following statements are now a DANGER for
consistency:
•To avoid bodily injury or death from unexpected start-up or
fall of a raised machine, always stop engine and remove key
before leaving the operator’s seat, and always engage safety
props before going under the machine for any reason.
Tech Pubs
Introduction, page i Added conventions. Tech Pubs
2.2 Separating Headers, page 7 Added NOTE:
•Unless otherwise specified, discard stands, shipping material,
and hardware. Removable stands and supports are painted
yellow or unpainted.
Tech Pubs
2.2 Separating Headers, page 7
•Step 6, page 8
Added header size to picture caption for clarity. Tech Pubs
2.2 Separating Headers, page 7
•Step 9, page 9
Added “double reel only”to step. Tech Pubs
2.3.1 Forklift Method, page 12 Changed the following IMPORTANT to a WARNING for
consistency:
•Equipment used for loading and unloading must meet or
exceed the minimum specified requirements. Using
inadequate equipment may result in vehicle tipping, machine
damage, or chain breakage.
Tech Pubs
Lifting Single Header, page 13 Changed the following IMPORTANT to a WARNING for
consistency:
•Equipment used for loading and unloading must meet or
exceed the minimum specified requirements. Using
Tech Pubs
215184 ii Revision A

Section Summary of Change Internal Use
Only
inadequate equipment may result in vehicle tipping, machine
damage, or chain breakage.
Lifting Two Headers, page 15 Changed the following IMPORTANT to a WARNING for
consistency:
•Equipment used for loading and unloading must meet or
exceed the minimum specified requirements. Using
inadequate equipment may result in vehicle tipping, machine
damage, or chain breakage.
Tech Pubs
2.4 Lowering Header, page 16
•Step 6, page 19
Added pictures to identify the center-link anchor on single and
double-reel headers.
Product Support
3.1.4 Attaching Center Support –
Double Reel, page 35
•Step 1, page 35
Added the following to the step:
•Retain for reinstallation.
Tech Pubs
3.1.6 Attaching Cam Arms, page
37
•Step 5, page 38
Changed the picture to make the step generic to five, six, and
nine-bat reels.
Tech Pubs
3.1.6 Attaching Cam Arms, page
37
•Step 6, page 38
Added the IMPORTANT to emphasize the correct installation of
the shim.
Product Support
3.1.6 Attaching Cam Arms, page
37
•Figure 3.47, page 39
Added picture of nine-bat reel for additional reference. Tech Pubs
3.1.6 Attaching Cam Arms, page
37
•Step
Added step. Tech Pubs
3.2.6 Assembling Draper, page
54
Removed the following WARNING ONLY because the header is
considered to be inoperative and not fully assembled at this point
in the manual:
•To avoid bodily injury or death from unexpected start-up or
fall of raised machine, always stop engine, remove key, and
engage safety props before going under machine for any
reason.
Tech Pubs
Installing Right Reel, page 82
•Step 18, page 85
Corrected reference to next step in manual. Tech Pubs
3.3.5 Installing Deck, page 97
•Step 14, page 100
Reworded step as follows to be consistent with 12, page 53.
•Adjust deck height to obtain clearance (A) of 7–11 mm
(1/8–7/16 in.) between top of deck and inside cutterbar
(i.e., the thickness of the draper plus 3 mm).
Tech Pubs
3.2.6 Assembling Draper, page
54
Removed the following WARNING ONLY because the header is
considered to be inoperative and not fully assembled at this point
in the manual:
Tech Pubs
215184 iii Revision A

Section Summary of Change Internal Use
Only
•To avoid bodily injury or death from unexpected start-up or
fall of raised machine, always stop engine, remove key, and
engage safety props before going under machine for any
reason.
3.4 Attaching Reel Height Sensor,
page 133
•Figure 3.285, page 134
•ECN 58283: Added AGCO IDEAL™to picture legend.
•Added arrows to the picture.
ECN 58283
Tech Pubs
3.4 Attaching Reel Height Sensor,
page 133
•See NOTE below Figure
3.285, page 134
Added the following to the NOTE:
•For configuration (A), pointer (D) points to the FRONT of the
header.
•For configuration (B), pointer (D) points to the REAR of the
header.
Product Support
5.5 Unloading with a Combine,
page 162
•Step 10, page 162
Added reference to combine manual. Tech Pubs
6.1 Installing Filler Cap, page 175
•Step 2, page 175
•Step 3, page 176
•Step 4, page 176
Updated picture to show change to hydraulic tank filler neck. ECN 57856
6.1 Installing Filler Cap, page 175 Removed step:
•“Apply hydraulic pipe controlled strength pipe thread sealant
(Loctite®565 or equivalent) to screws.”
ECN 59259
6.1 Installing Filler Cap, page 175
•Step 6, page 176
•Step 9, page 177
Updated picture to show change to hydraulic tank filler neck. ECN 57856
6.2 FM100 Feed Auger
Configurations, page 178
Narrow configuration as the standard configuration: Added
AGCO IDEAL™Series
ECN 59301
6.2 FM100 Feed Auger
Configurations, page 178
Narrow configuration: Added information about the quantity of
flightings and fingers.
Tech Pubs
6.2 FM100 Feed Auger
Configurations, page 178
Medium configuration as the standard configuration: Added the
following combines:
•Case IH 2300/2500 Series
•Case IH 5/6/7150, 7/8/9250
•CLAAS 7000/8000
•John Deere S76/77/78/790
•New Holland CR 10.80/10.90
•Rostselmash Torum 760/780
Engineering
Tech Pubs
6.2 FM100 Feed Auger
Configurations, page 178
Medium configuration as the standard configuration: Tech Pubs
215184 iv Revision A

Section Summary of Change Internal Use
Only
•Removed “Elevation”from the description of New Holland CX
Series.
6.2 FM100 Feed Auger
Configurations, page 178
Medium configuration as an optional configuration: Added
AGCO IDEAL™Series.
Engineering
6.2 FM100 Feed Auger
Configurations, page 178
Medium configuration: Added information about the quantity of
flightings and fingers.
Tech Pubs
6.2 FM100 Feed Auger
Configurations, page 178
Wide configuration:
•Added information about the quantity of flightings and
fingers.
•Removed NOTE referring to "Optional Modification to Wide
Configuration."
Tech Pubs
6.2 FM100 Feed Auger
Configurations, page 178
Ultra narrow configuration:
•Added information about the quantity of flightings and
fingers.
•Added NOTE about drilling holes.
Tech Pubs
Product Support
6.2 FM100 Feed Auger
Configurations, page 178
Ultra wide configuration: Added this configuration. Tech Pubs
6.2.1 Converting from Ultra
Narrow Configuration or Narrow
Configuration to Medium
Configuration, page 181
Removed footnote:
•MD #287031 contains wear-resistant flightings, and is
available only through MacDon Parts.
Tech Pubs
6.2.1 Converting from Ultra
Narrow Configuration or Narrow
Configuration to Medium
Configuration, page 181
•Step 5, page 182
•Step 7, page 182
•Added NOTE.
•Removed NOTE: Flightings are NOT included in this kit. Order
flighting kits (MD #287031) separately.
Tech Pubs
6.2.1 Converting from Ultra
Narrow Configuration or Narrow
Configuration to Medium
Configuration, page 181
•Step 9, page 183
Added to step:
•Removing the long flightings left empty flighting slots in the
auger that were not needed to install the new shorter
flightings.
Tech Pubs
6.2.2 Converting from Wide
Configuration to Medium
Configuration, page 183
Removed footnote:
•MD #287031 contains wear-resistant flightings, and is
available only through MacDon Parts.
Tech Pubs
6.2.2 Converting from Wide
Configuration to Medium
Configuration, page 183
•Step 4, page 184
•Step 6, page 184
Added NOTE. Tech Pubs
215184 vRevision A

Section Summary of Change Internal Use
Only
6.2.3 Converting from Medium
Configuration or Wide
Configuration to Narrow
Configuration, page 185
Reworded introductory NOTE as follows:
•Flighting performs best when no gaps are present. If desired,
use silicone sealant to fill the gaps.
Product Support
6.2.3 Converting from Medium
Configuration or Wide
Configuration to Narrow
Configuration, page 185
•Step 10, page 186
Added NOTE. Tech Pubs
6.2.6 Converting from Ultra
Narrow or Narrow Configuration
to Wide or Ultra Wide
Configuration, page 190
Removed footnote:
•MD #287031 contains wear-resistant flightings, and is
available only through MacDon Parts.
Tech Pubs
6.2.6 Converting from Ultra
Narrow or Narrow Configuration
to Wide or Ultra Wide
Configuration, page 190
•Step 6, page 191
•Step 8, page 191
Removed NOTE:
•Flightings are NOT included in this kit. Order flighting kit
MD #287031 separately.
Tech Pubs
6.2.7 Converting from Wide
Configuration to Ultra Wide
Configuration, page 192
Changed topic title. Was previously titled “Optional Modification
to Wide Configuration."
Tech Pubs
6.2.8 Converting from Medium
Configuration or Wide
Configuration to Ultra Narrow
Configuration, page 192
•Step 30, page 195
Simplified NOTE:
•Flighting performs best when no gaps are present. If desired,
use silicone sealant to fill the gaps.
Product Support
6.2.8 Converting from Medium
Configuration or Wide
Configuration to Ultra Narrow
Configuration, page 192
•Step 32, page 195
Changed torque from 8.5 Nm (75 lbf∙in) to 9 Nm (80 lbf∙in). Engineering
6.2.9 Converting from Narrow
Configuration to Ultra Narrow
Configuration, page 196
•Step 18, page 198
Simplified NOTE:
•Flighting performs best when no gaps are present. If desired,
use silicone sealant to fill the gaps.
Product Support
6.2.9 Converting from Narrow
Configuration to Ultra Narrow
Configuration, page 196
•Step 20, page 198
Changed torque from 8.5 Nm (75 lbf∙in) to 9 Nm (80 lbf∙in). Engineering
6.2.10 Installing Feed Auger
Fingers, page 198
Removed the following DANGER only because this procedure is
for the initial setup of the float module (the float module is not
operational at this point):
Tech Pubs
215184 vi Revision A

Section Summary of Change Internal Use
Only
•To avoid bodily injury or death from unexpected start-up or
fall of a raised machine, always stop engine and remove key
before leaving the operator’s seat, and always engage safety
props before going under the machine for any reason.
6.2.10 Installing Feed Auger
Fingers, page 198
•Step 3, page 199
•Step 6, page 200
Changed torque from 8.5 Nm (75 lbf∙in) to 9 Nm (80 lbf∙in). Engineering
6.2.11 Removing Feed Auger
Fingers, page 200
Removed the following DANGER only because this procedure is
for the initial setup of the float module (the float module is not
operational at this point):
•To avoid bodily injury or death from unexpected start-up or
fall of a raised machine, always stop engine and remove key
before leaving the operator’s seat, and always engage safety
props before going under the machine for any reason.
Tech Pubs
6.2.11 Removing Feed Auger
Fingers, page 200
•Step 4, page 201
•Step 5, page 201
Changed torque from 8.5 Nm (75 lbf∙in) to 9 Nm (80 lbf∙in). Engineering
6.3.2 CR Feeder Deflectors, page
202
Added introductory statement:
•This section is for New Holland CR combines only. If operating
a New Holland CX combine, remove feed deflectors.
Tech Pubs
6.3.3 Replacing CR Feeder
Deflectors, page 203
Changed the following WARNING to DANGER for consistency:
•To avoid bodily injury or death from unexpected start-up or
fall of a raised machine, always stop engine and remove key
before leaving the operator’s seat, and always engage safety
props before going under the machine for any reason.
Tech Pubs
7 Attaching Header to Combine,
page 205
•Table 7.1, page 205
Added AGCO IDEAL™.ECN 57194
7.1.1 Attaching Header to an
AGCO (Challenger, Gleaner, or
Massey Ferguson) Combine, page
205
•Step 1, page 205
Added safety step:
•Shut down the engine, and remove the key from the ignition.
Tech Pubs
7.1.2 Installing Reel Fore-Aft /
Header Tilt Selector Switch and
Harness, page 209
•Step 1, page 209
Revised step to mean tilting the feeder house, not the header, all
the way forward.
Product Support
7.1.2 Installing Reel Fore-Aft /
Header Tilt Selector Switch and
Harness, page 209
Revised the IMPORTANT as follows for consistency with similar
procedures:
Tech Pubs
215184 vii Revision A

Section Summary of Change Internal Use
Only
•Step 3, page 209 •If you do not disconnect the battery before connecting the
cab draper control harness to the combine’s auxiliary power
connectors, electrical components may be damaged.
7.1.1 Attaching Header to an
AGCO (Challenger, Gleaner, or
Massey Ferguson) Combine, page
205
•Table 7.2, page 207
Added “AGCO”to the kit number column. Tech Pubs
7.2 AGCO IDEAL
™
Series
Combines, page 213
7.2.1 Attaching Header to an
AGCO IDEAL
™
Series Combine,
page 213
7.2.2 Installing Reel Fore-Aft /
Header Tilt Selector Switch, page
216
Added AGCO IDEAL™topics ECN 57194
7.3.1 Attaching Header to Case
IH Combine, page 218
•Step 1, page 218
Added safety step:
•Shut down the engine, and remove the key from the ignition.
Tech Pubs
7.4.1 Attaching Header to CLAAS
Combine, page 224
•Step 1, page 224
Added safety step:
•Shut down the engine, and remove the key from the ignition.
Tech Pubs
7.5.1 Attaching Header to John
Deere Combine, page 229
•Step 1, page 229
Added safety step:
•Shut down the engine, and remove the key from the ignition.
Tech Pubs
7.5.2 Installing Reel Fore-Aft /
Header Tilt Switch –S and
T Series Combines, page 232
Replaced the DANGER with the following WARNING to be
consistent with similar procedures:
•To avoid injury or death from unexpected start-up of
machine, always stop the engine and remove the key from
the ignition before leaving the operator’s seat for any reason.
Tech Pubs
7.5.2 Installing Reel Fore-Aft /
Header Tilt Switch –S and
T Series Combines, page 232
•Step 1, page 232
Revised step to mean tilting the feeder house, not the header, all
the way forward.
Product Support
7.5.3 Installing Reel Fore-Aft /
Header Tilt Switch –60 and 70
Series Combines, page 239
Replaced the DANGER with the following WARNING to be
consistent with similar procedures:
•To avoid injury or death from unexpected start-up of
machine, always stop the engine and remove the key from
the ignition before leaving the operator’s seat for any reason.
Tech Pubs
7.5.3 Installing Reel Fore-Aft /
Header Tilt Switch –60 and 70
Series Combines, page 239
•Step 1, page 239
Added safety steps and revised IMPORTANT to be consistent with
similar procedures.
•Procedure now says to disconnect the battery negative cable,
not the positive cable.
Tech Pubs
215184 viii Revision A