MacDon 9200 User manual

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Model 9200 I 9300
SELF-PROPELLED
WINDROWER
OPERATOR'S
MANUAL
MacDon Industries ltd.
MacDon,lnc.
680 Moray Street
Winnipeg , Manitoba R3J 353
[phone], Fa x 832-7749
9700 N.W. Conant Avenue
Kansas City I M issou ri 64153-1632
[phone], Fax [phone]

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INTRODUCTION
Your new Self·Propelled Wind rower is designed to cut and lay in windrow s, a wide variety of grain, hay and
specialty crops. Windrowing allows starting the harvest ear1ier, protects the crop from wind damage, and
gives you more flexibility in scheduling combine time.
The power unit (referred to in this manual as the "tractor"), when coupled with one of the specially de s igned
draper or auger headers, provides apackage which incorporates many features and improvements in design
requested
by OwnerjOperators like yourself.
NOTE : This manual contains Information on the wind rower tractor only. It is to be used In conjunction with
the Header Operator's
Manual.
CAREFULLY READ BOTH MANUALS TO BECOME FAMILIAR WITH ALL RECOMMENDED PROCEDURES
BEFORE ATTEMPTING TO UNLOAD. ASSEMBLE OR USE THE WINDROWER.
Use the manual as your first source of information about the machine. If you follow the instructions given
in this manual, your Windrower will work well for many years.
The manual contaIns instructionsfor
~Safet1, ~Operatlon", and "Maintenance/SeNice".InadditIon"Unloading
and Assembly" information is given towards the back of this book.
Use the Table of Contents
and the Index to guide you to specific areas. Study the Table of Contents to
familiarize yourself with how the material is organized.
Keep this manual handy for frequent reference and
to pass on to new operators or owners. Call your
Windrower dealer if you need assistance, information, or additional copies of the manuals.
NOTE: Right hand (R/H) and left ha:nd (L/H) designations are determined from the operator's position,
facing forward.
1

TABLE OF CONTENTS
PAGE
INTRODUCTION . . . . . . . . . . . . . . . •• . . . .. .. . .. .. .. . . .... . .. .. .. . .. .. .. . . .. .. .. . ... 1
SERIAL NUMBER LOCATIONS .......... . ... ... ..... .. ........ .... ...... .. ........ 5
SAFETY
Safety Alert Symbol ....••• • . . ..••.•......• • ••• ........ .. •• ...... ..•. .. ,.. . . . 6
Signal Words .. , . . . . . . . • • • . . . . . • • • . . . . . • • • • • • . . . . . . . . . . • • . . . . . . . . • . . . . . . . .. 6
Safety Signs . .... . .. . . •• •. ..••• • ,.. .... . .... ... . ... . ....... .. ...... .. .... 7,8
General Farm Safety
... . •..... . • • . ......• •.•. . . .. . .....••........•........ 9,10
SPECIFICATIONS
Tractor . , ..... . .... , . , . . , . .. , . , ......••..•..... . ....••.......•••..... . . ,. 11
Engine s ........ . .. ... ............. . , •• . . • . . . . . . . . . • •••• . . . . . ••• . . . . . . . .. 12
Hardware Torque Specifications .. , ........ • •••••.... . .. , .••. , . .. .•.•• , . . . . . . .. 13
Hydraulic Fitting Torque Specifications .....••... . •.. . .... . . ••...... .••• ........ ' 14
OPERATOR'S STATION
Symbol Definitions ...........• •. . .. . . .. • .• •• •• . .... . . • ••••. . . . . • ••.. .. . .. 15,16
Machine Monitors . . . . . . . . . . . • • . . . . . . . . . • . . . • . . . . . . . . . • • • . . . . . . . • • • . . . . . . . . . 17
Ignition Switch. . . . . . . . . . . . . • . . . . . . . . . • •. . .• . . . . . . . . . • •• . . . . . . •• .• . . . . . . . .. 18
Ughts
............... . ... • . • .......••• ......... .••• ••..... ••• ......... .. 18
Cab Temperature Controls
... . • . • . . . . . . • • • • . . . . . . . . . . • • • • • • . . . • . • • •• • . . . . . . . . 19
Windshield Wiper Control . . . . . • . . . . . . . • • • . . . . . . . . . . . . • • • • . . . . . . . • • • • . . . . . . . . . 19
Windrower Controls
..... . .. . • . ...... .• ••..........••••• ... . .• .• .••...... ... 20
Header Controls. . . . . . . . . . . . • • . . . . . . . • • • • . . . . . . . . . . • • . • • . . . . . . • • • • . . . . . .. 21,22
Seat .. .. . ... ........ . .............. •. . . .. •. . ...•••••. • . . . • ••••..... .... 23
OPERATION
Your Responsibilities as an Owner/Operator ....... . ...• .•..•• ... .. .•.• •• .. .• ..... 24
To the New Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • • . . • . . . . . • • • • • . . . . . • . . . .. 24
Break-In Period ................... . ...... . ..... ..• . • •..... .•• •............ 25
Pre·Starting Checks: Annual .. . . • . • . . . • • • • • . . . . . . . . . . • . . . . . . . . . • • • . . . . . • . . . . .. 26
Pre·Starting Checks: Daily ..... • . . ... •• .•.. ... ... . . •••. ..... .. •.•....... .. ... 27
Start·Up Procedure ................• ..•......... ••• •• ..... • .•. ...... .. ... 28,29
Driving the Windrower
Safety ..... . .... ....••• . . ....• • .•.. ..•. . . .•••• •• • • ....• •• • .. .. . . .. ... 30
To Drive Forward ......••• . • ... .• , • • . • . . . . . . . • • • • • • . . . . . . • • • • . . . . . • • . . .. 31
To Drive Rearward ... . . • • • . • . . . . • • . • . . . . . . . • . • • . • • • . • . . . . • • • • . . • . . • • . . .. 32
Making a
Spin Turn .... •••. . . . ..•• • •. . .. ...• .• •.•• .. • . . .• • • •. ..• ..••... . 33
Stopping Procedure
To Stop Windrower ....•.•.. . . . • •.••. . ... . . .••• • ...... . . •.••• .. . .• • •.... 34
To Stop Engine
.......••. . ... .• •.•...... . .. .• •........ .• .•.... . . • . . . . .. 34
Leaving the Windrower . . . . . • • . . . . • • • • • . • . . . . . . . . . • • . . . . . . . . . • • • . . . . . . • . . . .
.. 35
Emergency Exit
...... . • • • .... ••• •••. . .... .. .• •........••.•.... • .• ... ... 35
Attaching the Header .
.....••.....•••.•........• .• • •.... ... .•. •. . .. . . • . . .. 36-39
Adding Rear Weight . . . . . . . • • • . . . . . • • . • . . . . . . . . . . • • . . . . . . . . . • . • . . . . . . • . . . .
.. 39
Detaching the Header
...... .•. . ...• ••••. ..... .• .• •••... • . • .•.•... . •••. . .. 4 0, 41
Operating the Header . . . . . . . . • . . . • . • • . • • . . . . . . . . . • • • • . . . . . . . • • • . . . . . . • . . . . .. 42
Header Uft Cylinder Stops
.... •. ... .•••••. . ..... . •••• .... •. • •••••. .•. . • ...... 42
Header Angle . . . . . . . . . . . . . . • . . . • . • • • • • . . . . . . . • • • • . . • . . • . • . • • • . . . • . . • • • . .
.. 43
Header Levelling
..... . .. ..... . . . . •• •• • ...... .. . ••••• .. . . . .•• •. . .. .. •••.... 44
Header Flotation
.......... ... . . .• •••• • .........••• •• .... . . • • • ... . .. •. .. .. . 45
Transporting the Windrower
Driving on Roads . . . . . . . . . . . . • . • • • • . . . . . . . . . • • . • • • • . . . . • • • • • . . . . . • . . . .
.. 46
Towing With a Trailer . .. . ... . . . . • •• • . . .. . ..... •••••. ..... •.• . .. . ..•.... 47,48
Towing without a Trailer
....• . .. • • .• • . . . .. . .. ..•.•••. . . . . • •••.....••.... 49,50
Storage
Pr ocedure. . . . . . . . . . . . . . . • • • • • . . . . . . . . . . • • • • • . . . . . . • • • . . . . . • • . . . . .. 51
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TABLE OF CONTENTS
PAGE
MA IN TE NANCE/SE RVIC E
Service Procedur es ................•....••....•....•..... . . .•. ..•........ 52
Fuels, Fluids and Lubricants
Diesel Fuel ...............•....•. ... •. . . .. •... . •.... • . . . • .. • ...•. . ... 53
En gine Coolant ... . ........•....•.... • ..... • .... • .. . . • .. . • .. . ... • ..... 53
Grease ................. .• ....•... .• .....•....• . ... . .. .• .. . ... • ..... 53
Hydraulic Oil ........ . ........... . .. • . ... . .• . ..••....•...... . ...•..... 54
E~i n eO i l . .......... . ..................... . ........ M
Bevel Gear Box Lubricant ......... . .... •. .... • .... . .....•.... . . •...... . .. 54
Power Wheel Gear Lubrica nt ...........•... • . . . • .. .. . .. _ ... •.. ....... 54
Storing Lubricants ..... . . . . . . . . . • . . . . • . . . . . .•............... . ...... 54
System Capacities. . . . . . . . . . . . . . • . . . . . . ....•........•. , ... . . ...... 55
Greasing the Wind ro wer Tractor .................•......... . . ....... ......
55.56
Engine: Op
eni ng Left and Ri ght Side Pan els ............. , . . . . . • . . . . . . • . . . . . . . 57
Diesel Engine
Lubricating Oil
..... , . . . . . . . . . . . . , .•....•.... , • . . . . . . • . . . • . .. 58 , 59
Belts ........... ....... . ......•.. , ......••..... .•...•...... 59
Engi ne Speed: Throttle Rod Adjustment , ....... • ... ,..... ... . ..•..•..... .. 60
Valve Tappet Clearance
............. , ...... • ... ••. ...•.... . ..... • ... , ... 61
General Engine Inspection ........... ,',., .••... • .....•... , , .•... • ....... 61
Diesel Engine Air Intake System: Ai r Cleaner . . . . . • . . . . • . . . . . • . . . . . . • . . . • . . .. 62 ,63
Diesel Engine
Fu el System
Sto
ri ng Fuel ..... , ............. , ...... , •. , . . •. , ..••...•..•.. , ...... , . 64
Refuelling Wi ndrower .. . . .. .... • ....•.... , • . , , .•. , .. • .... •. .•.... . . . .... 64
Fuel Tank Ve nt ing ............•.... . .....•.. , .•.. , . • .... . ..•. . • ...•.... 64
Fuel Sediment Bow l ...... . ....•. . ..•....••.........•.... • ..•.. • ........ 65
Fuel Water Separator ....................•• . ..... . ..• ' ...•. , ... . ........ 65
Fuel Filters ........... , . . .. ... ..• .. ...•....•.....•....• ..... •........ 66
Fu el System Air Re m oval. . . . . . . . . . . • . . . . . • . . . . • . . . . . . . . . . • . . . . . • . . . 67,68
Engine Exhaust System: Muffler , . . . . . . . • . . . . . • . .
•...•........ 69
Engine Cooling System
Coo la nt L evel ....... . .. .... .... ...... •. ... .. ...... ...•. . •......•.. . . . 70
Radiator Ca p .... . , . , . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . ....•..... 70
A nt i-Freeze Co n ce ntration ....•....•....•........ . ..•..........•..... 70
Cha n gin g Coola nt ........ . . ......... ....•. , ..•....•......•. . ....... 71
Scree ns a nd Cool ers .. . .... . • . , . . . . . . . . . . . . . . . . . . • . . . . . . .. 72
El ectrical System
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . • . . . . . . . . • . . . . . . • . .. 73-75
Preventing Alternator
and Regulator Damage ...... • ....•.. ..• . ..•..•... . .. , ... 76
Lamps and Bu lbs ..... . .......... . ... • ... . •....•...•..•..... ,. 77 , 78
Circuit Breakers ..... .. ...................••...• ' .... • ......•.... , ..... 79
El ec trical Sche matics ......• ....•.... • ' .... • •...•.... , • . . . . . . • . . . . . .. 80-83
Hydraulic Sy stem
Sa fety ...............•.....•...•.... . .•... . ..... • .......... . ....... 84
Hydraulic Oil Cooler ...... . ....•................ . .... • .. , . . , , ... . ....... 84
Hydraul ic Oi l & Fi tters .... • . .. . •.. .. •.. ...•.... • ....•.... ..... ..•... . 84 ,85
3

TABLE OF CONTENTS
PAGE
MAINTENANCE/SERVICE (continued)
Hydraulic System : Header & Reel Lift
Cylinder Control Valve Relief Pressure ..... . . • .. . .•....•....•...•...•....... 86
Header & Reel Lift Hydraulic Schematic ......•....•....•....•...•........... 87
Header Drive: Hydraulics
Flow Control B lo ck ......... . ...........•.... • ....•....•... • ..•... • .... 86
Header Drive Relief Pressure ........ •. ....•....•....•....•...•..•... • .... 88
Header Orive Hydraulic Schemat ic ....•..........•.........•...•.. . ...•.... 89
Header Drive
Bevel Gear Box lubricant .. . ... .. .............. • ... . ......... • . .• .. ..... . 90
Header Drive Belt ........ . . . ................•. .. . .... . . ...•. .•........ 90
Header Drive Belt Pulley Alignment ......... . .... . •...•.........•. • ••.... 91 , 92
Header Drive Belt Guides & Pulley Shield ... .• . . ... • ...•.... . ... .... ••... . 92 , 93
Traction Drive : Hydraulics
Transmission Oil Pressure ............... • . • . • • .• . • •....•. .. .. ...• .. ... . . 94
Cha rg e Pump Pressure ................ .• .• . .•.... • . . . , •. •.. .. . . • ....... 94
Traction Drive Hydraulic Schematic . . .. . •.• . , • .. .• •• , . . • . . .••.•. . . . . . .. . 95
Traction Drive: Neutral Lock and Steering
Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . • . . . • • . . . . • . . .. . . • . . . . . . 96-98
Troubleshooting ...................... • •. •.•• ... • .. •. .• • • .•.. • .. . .. . . . . 99
Neutral Set-Up Procedure ...... .. .. ... . ••.. .. • . ,. . .. ... .. . .. . . . . 100,101
Traction Drive:
Ground Speed Lever Friction Device ....... . .... . •...•.... " ......•........ 102
Two Speed Linkage ... . ..... .. ........•....••...•....•...•...•..... 103 , 104
Wheels and Tires . ... .. . .. . .. ........ • ....•....•.... • ... • ... _. .. .. 105 ,1 06
Park Brake ..............••...••....•....•.... • .... • ...•..•. .. ...... 10 7
Cab Air System ..............• • ... • •....•.... _ .... _ .... _ ...•..•..... 108-110
MAINTENANCE SC HEDULE ...... .. ...................................... 111 - 11 2
MAINTENANCE RECORD . . . . . . •....•....••....•....•.... • ...•..•......... 113
TROUBLE SHOOTING
Cab Air System ......... . ....•.... • .... • •....•....•....•...••.•. , ... 114-117
Engine ...................... . . . . .. ..• •. . . ...... . ...• • • . . • _. •. • ... 117-122
Electrical ....... . .. .. . ... . .•.. .. . ... ..• , .. . .•.. • • ' . , . .... 122,123
Tra ction Drive System . ... .. .... . ... .. • ..••• ... , •. .. . . ..•. • . , • • • • • . . 12 3-125
Steering and Ground Speed Controls ..... •. .•.• ..• . • .. . . .. .•.•. , •• . •• , .... ... 125
Header Hydraulics .......... . . .. ..... . ..•.••. • , •• , •. ...• . • .. • •. •• • . . . . .. . 126
Header Drive ....... .. .. . . ..... . ... . . . • . • .. •• • .• •• . . . • . . . ••• . •. . ... 126-128
Park Brake . . . . . . . . . . . . • • . . . • • . . • • . • • . • . • • • • • . . . • • . . • . • . • • . . . . . . . .
128
Operator's Seat .. . .. . ....... . . • .. • •• . .•• .•.. • .•. • •• .. •• • • . • ............. 128
OPTI ONS AND ATTACHMENTS . .. . .... , . •. . . .. .. . •• ... • • .. , •.. . , .... . . .. .. ... 129
UNLOADING ...................... • ....•......... , ....•....•.......... 130 , 131
ASS EMBL Y
Ti~s .................... . .........•....•. ...•.........•.. ....... 1~. 1 33
Battery ........................ " ..•.....•....•...•................ 134,135
Adjustments &
Checks .......... . ...... • .....•....•........•...... . ....... 135
Preparing for Harvest Headers . . . . . . . . . . . . . . . . . • . . . . • . . . • . . . . . • . . • . . . . . . 136-139
Radio & Two-Way Radio In stallation . ...... . .....•....•... . .... . ... . .. • .. .. 140 , 141
Swath Roller Installation ........ . ... . ... . .....•....•... . .... . ... . . .. ....... 141
INDEX ......... . .. . .. ... . , ••• .. ..• . .. .• ... • . . .. , • .. , . • , . , . ..• , . , . .. 142-144
4
)

SERIAL NUMBER LOCATIONS
Record the serial numbers in the space provided .
T ractor·c · ________ ____ _
Plale is
located on left side of ma in
frame, near rear comer.
Diese l Enginec· ____ ______ _
Plate is located on right side of block,
be s id e in jec ti on pump .
NOTE : When ordering parts and service, be
sure to give your dealer the complete
and proper serial number. For engine
parts, see your local Cummins engine
dea ler.
•
TRACTOR SERIAL PLA TE LOCATION
5

SAFETY ALERT SYMBOL
Why is SAFETY important to you?
3 BIG REASONS
SIGNAL WORDS
SAFETY
This safety alert symbol identifies import an t safety
messages inthis manual
and on sa fely sig ns on
the Windrower.
This sy mbol m eans: ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Carefully read a nd follow the safe ty m essage
accompanying this symbol.
ACCIDENTS DISABLE AND KILL
ACCIDENTS COST
ACCIDENTS CAN BE AVOIDED
Note the use of the signal words DANGER, WARNING and CAUTION with safe ly me ssages. The
appropriate sig nal word for each message has been selected us ing the following guidelines:
A DANGER
A WARNING
A CAUTION
- an immediate and specific hazard or forbidden
practice which WILL r es ult in severe personal injury
or death
if the me ssage is not follow ed .
- a speci fi c hazard or un sa fe pra ctice which
COULD result in severe personal injury or
death if the message is not followed.
-unsafe practice wh
ic h cou ld result in per-
sonal injury if the m es s age is not followed,
or a remi nd er of good safety practices.
6
)

SAFETY
SAFETY SIGNS
• The safety signs reprcxluced below appear on the wind rower at the locations listed.
• Keep safety signs clear and legible at all tim es .
• Replace safety signs that are missing or become illegible.
• If original parts on which a safety sign was installed are replaced, be sure the repair part also bears the
current safety sign.
• Safety signs are available fr om your Dealer Parts D epa rtment The part number Is printed in the lower
R/ H comer of each safety sig n.
To install safety signs:
1. Be sure the installation area is clean and dry.
2. Decide on the exact position before you remove the backing paper.
3. Remove the smaller portion of the split backing paper.
4.
Place the sign in position and slowly peel back the rema ini ng paper, smoothing the sign as it is applied.
5. Small air pockets can be smoothed out or pricked with a pin .
• Do nat
someone under or near machine.
• Reier to Operator's Manual10r
stlIrting and
CE NTER FRAME CROSS CHANNE L
( BOTH SIDES)
A DANGER
ROTATING DFUVELINE
CONTACT taM OIlSE DEA'M
KEEP AWAY!
00 NOT OPERATE WlTHOUT_
" AU tl'UVEl''''( . '.£(;1011 _"0
(OU_fot' $16I(~OS'" ..... CE
• O"VfWOU SlCUIICu
,,",,"C"IO"T eo," (fOOS
" DlltVEl.N( ~IUt)S , .. "I T""'''
nH~' OH OfI'H,IH[ 3Q3UI
DRIVEUNE
by
starter
engine
relay lennlnal •.
Machine will start
with drive
Rest header on ground or
engage mechanical kx:ks
belore gofng under unit
See Operator's Manual.
.....
.om"""
.......
UFT LEGS
7
LEFT
ENGINE SUPPORT
PREVENT SERIOUS BODILY INJURY CAUSED BY :
• EXPLOSIVE BATTERY GASES.
Keep .parka.ReI
flames away lrom the battery. Rater to ~r'.
Manual lor battery boosting an d charging procedural .
• CORROSIVE AND POISONOUS BATTERY ACID .
Acid can severely bum your bOdy and clothing .
ENGINE COMPARTMENT. LEFT REAR

SAFETY
SAFETY SIGNS (cootinued)
A o/}II) ~ [gl [K!] ~ [K!] ~
~
~
~ l l
1<
.@
~~
"
ENGINE COMPARTMENT, RIGHT REAR
REAR FRAME
CROSS CHANNEL
To avoid injury, stop
engine before opening _ HEADER DRIVE PULLEY SHIELD
power drive system
shield.
Keep all shields in place.
.-
To avoid Injury or death from improper or unsafe
machine operation:
1. Read the Operator's Manual, and follow all safety
instructions.
If you do not have a manual, obtain one
from your dealer.
2. Do not allow untrained persons to operate the
machine.
3. Review safety instructions with all operators annually.
4. Ensure that all safety signs are installed and legible.
5. Make certain everyone is clear of machine before
starting engine and during operation.
6. Keep riders off the machine.
7. Keep all shields in place, and stay clear of moving
parts.
8. Disengage header drive,
put transmission in neub-al,
apply park brake and wait for all movement to stop
before leaving operator's position.
9. Do
not service, adjust , lubricate, clean or unplug
machine with engine running or key in Ignition.
A CAUTION
DRIVELINE
FAN S HIELD
CAB DOOR &
LEFT CAB CENTER POST
AWARNING
DO NOT GO NEAR LEAKS
HIgh pr ...... 'e 01 1easily puntlure,
$~ In c~u.ln~ nrlolls Injury.
gong'''''. or death.
1\ Inl",~d. soek ...,,,.genoy "",dl •• 1
MIl'. Itnmedl.,e su .gny I. reqlllred
10 "mov. oil.
Do nCl ule finger (It sk in 10 check
lo. lukL
• Lowe. Iou! .,.. r e!ltve hydtaullC
p ... sure belore loosening linings.
.-
ENGINE COMPARTMENT-
LEFT & RIGHT
1. Machine will move If
st88flng wheel Is turned
whUe engIne Is running •
2. 81ool1ng fasponse Is
opposne to what Is
normally expected when
backing up. Tum bottom
01 steering wheel In
direction you want to go.
3. When travelling down
hili, reduce spead and
lower header.
4. WIth heldGr removed,
decreased weight on
drive wheels reduces
steering control.
Oponlte It low speed
and avoId slopes.
5. Move around speed
lever to slow end of
ranae before shifting
hlgh-low speed control.
.,.
LEFT CAB CENTER POST
10. Engage mechanical locks before servicing header or
feel in the raised position. A
CAUTION : NEVER REMOVE RADIATOR CAP
WHEN ENGINE IS HOT. 2m,.
11. Use slow moving vehicle emblem and flashing
warning lights when operating on roadways unless
prohibited
by law.
CAB DOOR, SIDE PANEL
8
RADIATOR MOUNT , LEFT SIDE
)

(
SAFETY
GENERAL SAFETY
A The following are general farm
safety precautions that should be
part
of your operating procedure
for all types of machinery.
1. Protect yourself.
When assembling, operating and servicing
machinery, wearall the protective clothing
and personal safety devices that COULD be
necessary for the job at hand. Don't take
chances.
You may need:
a hard hat.
protective shoes with slip resistant sales.
protective glasses
or goggles.
heavy gloves.
wet weather gear.
respirator or filter mask.
hearing protection. Be aware that prolonged
exposure to loud noise can cause
impairment or Joss of hearing. Wearing a
suitable hearing protective device such as
ear muffs (A)
or ear plugs (8) protects
against objectionable
or loud noises.
2. Provide a first-ald kit for use in case of
emergencies.
3. Keep afire extinguisheron the machine. Be
sure the extinguisher is properly
maintained and
be familiar with its proper
use.
4. Keep young children away from machinery
at all times.
5. Be aware that accidents often happen when
the operator is tired
or in a hurry to get
finished. Take the time
to consider the
safest way. Never ignore warning signs
of
fatigue.
9
PROTECT YOURSELF
. \
PROTECT AGAINST NOISE
BE PREPARED FOR EMERGENCIES

SAFETY
A
GENERAL SAFETY (continued)
6. Wear close-fitting clothing and cover long
hair. Never
wear dangling items such as
scarves or bracelets.
7. Keep hands, feet, clothing and hair away
from moving parts. Never attempt to clear
obstructions or objects from a machine
while the engine is running.
8. Keep all shields in place. Never alter or
remove safety equipment. Make sure
drivellne guards can rotate independently
of the shaft and can telescope freely.
9. Use only service and repair parts made
or
approved by the equipment manufacturer.
Substituted parts may not meet strength,
design, or safety requirements.
10. Do
not modify the machine. Unauthorized
modifications may impair the function
andl or safety and affect machine life.
11. Stop engine and remove key from ignition
before leaving operator's seat
for any
reason. A
child or even a pet could engage
an idling machine.
12. Keep the area used
for servicing machinery
clean and
dry . Wet or oily floors are
slippery. Wetspots can be dangerous when
working
with electrical equipment. Be sure
all electrical outlets and tools are properly
grounded.
13 . Use adequate light for the job at hand.
14. Keep machinery clean. Straw and
chaff on
a
hot engine are afire hazard. 00 not allow
oil
or grease to accumulate on service
platforms, ladders
or controls. Clean
machines before storage.
15 . Never use gasoline, naphtha or any volatile
material
for cleaning purposes. These
materials may
be toxic and/orflammable.
16 . When storing machinery, cover sharp or
extending components
to prevent injury
from accidental contact.
10
NE VER WEAR LOOSE
OR DANG
LI NG CLOTHES
K EE P AWAY FR OM MO V IN G PARTS
KEEP SERVICE AREA CLEAN AND DRY
)

SPECIFICATIONS
TRACTOR DIMENSIONS :
Weight (va ri es with tire size):
-with naturally-aspirated
(N / A) diesel engine ..... ........................................ .. approx. 7225 tbs. (3275 kg )
-with turbochar
ged diesel engine .......... .. ................................ .. ... ................ approx.7250 rbs . (3290 kg)
t
, I
i -
II
. u.,
( ~''' l
rt
, I
r----
I
r----
I ,
• r
CTOCUfTUNKIoG(IIA( I"OJ •
(" ;-:"] =
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ifill r -,- ,: ~
" . lfl!OIO) __ , ~ "
._ hI, '
~I ·
-'
.1 ,1 11700 ) L-
r
TIItAO...,,,, ..... polO! L
_....,."rMUOf'''UU~
INCH(mm) oYlAAU.WOtHtt
A_ ""'(" '" 1 D
/.
= \
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~I I
TAllWHU ~
t..I lU
TRANSMISSION: I Ttu.II .
,OIM ,m.' (...., I
Type.............................................................................................................................................Hydrostatic
Displacement.................................................................................................................2.48 cu .in. (40.6 ee)
Flu id ..................................................... See ~Fue l s, Fluids and Lubri can ts" in Ma intenance/Service section
F IN AL DRIVE :
Type ............................................................................................................................. Planetary Gear Drive
Ratio ........ .. ............................................. .. ... .... ............................................................................... 28 . 37 to 1
Lubricant ..............................................
See "Fuels, Fluids and Lubricants" in Maintenance/Service section
SPEED RANGE :
Single Speed Forward ................................................................................................. 0 - 10 mph (16 kmlh)
Dual Speed Forward .............................................. Field : 0 - 9 mph (14 kmlh) Road : 0 - 16 mph (26 kmlh)
Reverse ........................................................................................................................... 0 - 5
mph (8 krnlh)
HEADER
DRIVE :
Mechanical..........................................
.. .... .............................4-A section bel t, elect ri c over hydraulic cl utch
Hydraulic........................... ... 2 circuits, cl utch activated, w/ independent flow controls (3 - 9 US gpm each)
CYLINDER CONTROL VALVE:
Type .......................................................... .. .. ................................ Ca rtridg e valves in manifold bl ock
11

SPECIFICATIONS
ELECTRICAL:
Battery Requirement......................... 12 Volt, minimum 560 eCA! recommended 640 eCA@OOF(- 18 ° C)
Alternator .. ... .. .. . ... ....... ... . .. ......... ... . .... ............ .. . .. .. .. ... . ..... ... . .. .. .......... .... ...... .. . ... .. ......... .. . .. .. .. ... .. . .. . 105 Amp
Breakers : Lights (manual re-set) ..............................................................................
.. .... . ..... ............ 50 Amp
Main (all functions except lights, manual re-set} .... . .. . ... . .. .............................. .. . .. ..... ... . .... 50 Amp
Air Conditioning, Head er Controls and Seat Switch .... . .. . .. . .. ......... .. .. ......................... .. ... 25 Amp
Instruments and Radio....................................................................................................... 6 Amp
Wiper, Interior Lights, Radio Memory and Two-Way Radio............................................... 6 Amp
Fuses: Screen Motor .................. .... ... .. ...... . ... ............................... .. . .. . .. .. . .. .. ............................... 7.SAmp
Cigar Lighter .................................................................................................................... 20
Amp
AIR CONDITIONING:
Cooling Capacity ... ..... ............................. .. . .. . .. .... .. . .. .. ... ............................. .. .. .. ... ............ 24 , 000 B.T.U.lhour
Compressor ..........................................................................................................
.. ..... 9.5 cu . in.lrev., rotary
PARK BRAKE:
.. ................................................. .. .... ........... .. ......................... .. . .. Drum type, lever activated
DRIVE TIRES: Inflation Pressure
21 .5L- 16.1 I3 Bar Tread......... .. .........................................................................................19 psi (132 kPa)
21 . 5L -16.1 R3 Turf& Fie ld ,Softrac II , or Super Soft.......................................................19 psi (132 kPa)
TAIL WHEEL TIRES: Inflation Pressure
9.5L-
14 11 Rib Implement .... .................... ..
.......................... .. .. .... .. ........ .. .. .................. 10 psi (70 kPa)
16. 5L -16 .1 I1 6 ply Rib Implement... .. ...... .. ...... ........................ .... ................................10 psi (70 kPa)
CAPACITIES: See "System Capacities" in Maintenance/Service section.
DIESEL ENGINES:
T ype ..............................Cummins 4-390, 4 Cylinder, 4 stroke cycle -Naturally Asp irated Q[ Turbocharged
Displacement........................,.......................................................................................... 239 cu . in. (3 . 92 L)
Power. Naturally Aspirated version............................................ .. ...................... 80 hp (60 kW) @ 2500 rpm
Turbocharged version .. . .. ............................................... .. ........ .. ......... 108 hp (80 kW) @2300rpm
Bore ................... ... .. ......................................... .. . .. . .. .. ........................ .. .......... ... .... .............4. 02 in . (102 mm)
Stroke...................... .. ..................... .. ........................................................... .. ... .... ........ ... . .. 4.72 in , (120 mm)
Compression Ratio .......................... ... ............................................................................................. 17 .0 to 1
Oil T ype .............. .. ................................ See " Fuel s, Fluids and Lubricants" in Maintenance/Service section
Oil Pressure: @2300 rpm ...............................................................................30 to 60 psi (210 to 415 kPa)
@ mini mum (idle rpm) ......................................................................................13 psi (90 kPa)
Firing Order (No.1 cylinder at fan end) ........................................................................................ 1 - 3 - 4 - 2
Max i mum (no load) Engine Speed: Naturally Asp i rated version ........................................ 2645 -2705 rpm
Turbocharged version................................................ 2425 -2475 rpm
Engine Idle Speed.................................. .. .......................................... .. .. ................................. .. . .. .. .1050 rpm
Rocker Arm-to-Valve Clearance: Exhaust............. ..... .. ................................. .. ..... .. . .... 0.020 inch (0.50 mm)
Intake .... ...... .... .............................. .... .. ... .... ............0.010 inch (0.25 mm)
IMPORTANT: Rocker arm-ta-valve clearance ad justments must be made with the engine not running.
Thermostat..
... . ... ............... .. ..... ...... ... ... ... .. .......................................... .. .................................... 18 0gF (82°C)
Fuel . .... .. ............................................. .. See "Fuels, Fluids and Lubricants" in Maintenance/Service section
Engine Coolant ....................................
See "Fuels, Fluids and Lubricants" in Maintenance/Service section
NOTE: Specifications and design are s ub ject to change without notice or obligation to revise units previously
sold .
12
)

TORQUE SPECIFICATIONS
CHECKING SOLT TORQUE
The tab l es shown below give correct torque values for various bo~s and c ap sc r ews . Tighten all bolts to
th e torque s spec if ied in c hart unle ss otherwise noted . Ch eck lightne ss of bolt s period ica lly , using bolt
to rque chart as a guide . Rep la ce hardware with th e same s tr e ngth bo l l.
ENGLI SH TORQUE SPECIFIC ATI ONS
Bo tl
Diameter SAE 2
"A" N.m ( lb-fJ )
1/4" 8 (6)
5/16" 13 (1 0)
3/8" 27 (20)
7/16" 41 (3~)
1/2" 61 (45)
9/16" 95 (70)
5/8" 128 (95)
3/4" 225 (165)
7/8" 230 (170)
1" 345 (225)
Bolt Torque·
SAE5
N.m ( lb-fJ)
12 (9)
25 (19)
45 (33)
72 (53)
110 (80)
155 (1 1 5)
215 (160)
390 (290)
570 (420)
850 (630)
METRIC TORQUE SP
EC IFICA nO NS
Bo~ Bott Torque
SAE8
N.m lib-Hi
17 (12)
36 (27)
63 (45)
100 (75)
155 (
11 5)
220 (165)
305 (220)
540 (400)
880 (650)
1320 (970)
Diameter
8.8 10.9
"A" N.m
(Ib- h) N.m (Ib-h)
M3 .5 (.4) 1.8 (1.3)
M4 3 (2.2) 4.5 (3.3)
M5 6
(4) 9 (7)
M6 10
(7)
15 (1
1)
M8 25 (18) 35 (26)
M10 50 (37) 70
(52)
M12 90 (66) 125
(92)
M14 140 (103) 200 (148)
M16 225 (166) 310 (229)
M20 435 (321) 610 (450)
M24 750 (553) 1050 (774)
M30 1495 (1103) 2100 (1550)
M36 2600 (191
7)
3675 (271
0)
SAE -2 SAE -S SAE -8
§Jw *OO©
00
To rq ue figures indi ca ted above are va l id for no n- grea se dor non -oi l ed threads and h eads unle ss other -
wise spec i fied . Therefore . do not grease or oil bolts or capscrews unle ss ot h erwise sp ec ified in th is
manual. Wh en using locking elements , inc r ease torque values by 5% .
• Torque value fo r bolts and capscrews are identif i ed by their h ea d markings .
13

TORQUE SPECIFICATIONS
1JG~ING HYDRAUUC O-RING RTTINGS·
1. In spect a -ring and seat for dirt orobvious
defects .
2. On angle fittings, back the lock nut off
until washer bottoms out at top of groove.
3. Hand tighten fitting until back-up washer
or washer face (if straight fitling) bottoms
on face a nd O-ring is sea t ed .
4. Position angle fittings by unscrewing no
more than one turn.
5. Tighten straight fittings to torque shown.
6. Tighten angle fittings to torque shown
while holding body of fitting w~h a wrench.
* The torque values shown are based on lu -
bricated connection s as in rea sse mbly .
TlGKT£NING HYDRAUUC FlARE-TYPE
lUBE FJTT1NGS·
1. Check flare and flare seat for defects that
might cause leakage.
2. Align tube with fitting before tightening.
3. Lubricate connection and hand tighten
swivel nut until snug.
4. To prevent twisting the tube(s), use two
wrenches. Place one wrench on the con·
nector body and with the second tighten
the swivel nut
to the torque shown.
The torque values sh
ow n are based on lu-
bricated connections as in reassembly.
Thread Nul
Size Size
(in.) Across
Flat s
(in.)
3/8
1/2
7116
9116
1/2 5/8
9116
11/16
3/4 7
/8
7/8
1
1-1 /6 1-1/4
1-3116
1-3/8
1 -5116
1-1 /2
1-5/8 1-7
/8
1-7/8
2-1/8
Nut Size
Tube Across
Size Flats
00
(in.) (in.)
3/16 7116
1/4 9116
5116 5/8
3/8
11116
112
7/8
5/8
1
3/4 1-
114
7/8
1-3/8
14
To rqu e Value·
(N.m) (Ib-fl)
8 6
12
9
16 12
24 18
46 34
62 46
102
75
122 90
142 105
190 140
217
160
Torque Value-
(N.m) (lb-It)
8 6
12 9
16 12
24 18
46
34
62
46
102 75
122 90
Recommended
Tum to Tighten
(After Finger
Tightening)
(Flals) (Turns)
2 1 /3
2
1/3
2
1/3
2
1/3
2
1/3
1-1/2
1/4
1 1/6
1 1/6
3/4
1/8
3/4
1/8
1/2 1/12
)
Recommended
Tums to Tighten
(After Finger
Tightening)
(Flats) (Turns)
1
116
1
116
1 1/6
1
116
1 116
1 116
3/4 118
3/4 118

OPERATOR'S STATION
Symbol Definitions
The following symbols are used to depict functions
or reactions at the various instru ment s and
controls . leam the meaning of these symbols
before operati ng the Windrower .
~ - engine all pressure
~ - transmission 011 pressure
- parking brake on
@- engine hou rs
0+ -voltage
level
$- engine coolant temperature
.iU -fuel
A - flashing amber light s
15
""' 0 - head lights
'"
/,Q -work (field) lights
'/; t ,
¢ ¢ . turn signals
- temperature co ntrol (heater)
- t emperatu re control :
air conditioning
~ - tum to increase output :
heater or air conditioner
Ie -blower
v - windshield wiper

OPERATOR'S STATION
Symbol Definitions (continued)
~ -engine A.P .M.
~
+ ·I ncrease
_ -decrease
Vlorward g ro und speed
I I
-
Inl - reverse ground speed
!J.IJ
~ -last
..... -slow
® -neutral
~
*- reel speed
#)
- conveyor speed
~J
~ - header drive
-:l~
- header height
?f
~t:::J
- reel height
T
-
<: : : >e:::::x:::> -deck shift
o- speed-range control
16
)

OPERATOR'S STATION
A CAUTION: Learn and practice safe
use of controls before operating.
IMPORTANT: See your Dealer if there are any
instrumentmalfunctions. Operate windrower on ly
if all instruments work properly.
Machine Monitors
The gauges allow the operator to monitor various
machine systems. while the warning lights and
buzzers are provided to alert the operator that
continued operation will cause se rious machine
damage.
PARKING BRAKE LIGHT (A) • Bolh light and
buzzer will
be activated when ignition switch is
turned to ON as a reminder to release brake
before driving windrower. Release of brake de-
activates light and buzzer.
TRANSMISSION OIL PRESSURE LIGHT (B) •
Both light and buzzer will be activated when
ignition switch is turned ON if transmission oil
pressure is below 60 psi (415 kPa). Do not drive
the windrower untilUght and buzzer go off.Iflight
and buzzer stay on after engine starts,
or if they
activate during operation, shut engine off and
check hydraulic oil level
at reserv oi r. If oil level is
adequate, measure relief pressure. See "Traction
Drive: Hydraulics· in Maintenance/Service
section.
ENGINE OIL PRESSURE LIGHT (C) • Bolh light
and buzzer will be activated when ignition switch
is turned ON if engine oil pressure is below 7 psi
(50 kPa) for the gasoline engine or below 11 psi
(75 kPa) for the diesel engine. If light and buzzer
stay on for more than a few seconds after engine
starts, or if they activate while engine
is running,
shut engine off and check engine oil level.
TACHOMETER (0) • (OPTIONAL) • Indicates
engine speed in revolutions p er m in ute (RPM).
ENGINETEMPERATUREGAUGE (E)· Monitors
the temperature of the engine coolant. With
engine running, temperature gauge should read
in the 180" -225°F operating range (82 ° - 10rG) .
Allow engine temperature to rise to this range
before beginning operation. If gauge reaches
approximately 225°F
(107°C) a warning buzzer
will sound. Stop engine immediately and
determinecause. (SeeTroubleShooting section.)
NOTE: If a buzzer sounds wh en engine temp-
erature Is below 225°F (107"C) and no indicator
light [(A). (B) or (e)J illuminat es . check bulbs.
17
VOLT METER (F) -Indicates condition of battery
and alternator. With key switch in the ON position
and the engine NOT running, a reading of 12
indicates fully charged battery. Watch for
changes in the volt reading:
Reading
Indicated
(engine running) Condition
'4
~maJ
ov er 16 regulldor misedJusted
under 12
lIIterntdor not WOfking
~
reguildor mislldJusted
FUEL GAUGE (G) -Indicates fuel level in tank.
Check fuel gauge before beginning day's
operation. Stop to refuel before fuel gauge
reaches empty mark.
Use fuel specified under
"
Fuels , Flu ids and Lubricants" in Maintenance!
Service section.
For diesel only, should engine run out
of fu el and
not start
In several tries, air must be bled from
the
fuel system. See "Fuel System Air Removal"
in Maintenance /Service section.
HOUR METER (H) -Shows total engine
operating time
in hours and tenths.
NOTE : Hour meter is activated when key switch
is in the ON position.

OPERATOR'S STATION
Ignition Switch
The ignition switch (A) has three positions: OFF,
RUN and START.
The furthest counter-clockwise position of the
key is OFF. Turn key fully clockwise to START.
Holding key in this positi on will cause eng ine to
crank.
Release of key will return to the vertical RUN
position.
Lights
LIGHT SWITCH (B) -The light switch has four
positions:
1. OFF - Furthest counter-clockwise position . To
turn off all lamps.
2. FLASHER -To turn on flash i ng amber l amps
and red tail lamp . (For use when wind rower is
being hauled by a towing vehicle.)
3. ROAD -To turn on head lamps, flashing
amber lamps and red tair lamp . (For driving on
roadways.)
4. FIELD -To tum on head lamps and field
lamps. For field use ONLY.
CAUTION: When operating on a
roadway, switch to the ROAD
position. Never use field lamps or
any lights which might confuse
other drivers. Always use flashing amber
lamps when driving or hauling on roadways,
unless prohibited by law.
TURN SIGNAL SWITCH (C) - When operating
windrower on a roadway, use turn signals as you
would in a car or truck.
Turn signals will work with flashers
on or off.
Moving switch to left or right will flash turning
side lamps with other side steady.
Turn indicators (D) are located on headliner.
NOTE: Be sure to return switch (C) to center
position after turning.
REAR VIEW MIRROR (E) -Ad just mirror for best
view.
DOME LIGHT (F) -Pushi ng button on dome light
turns light ON and OFF.
IGNITION SWITCH AND LIGHTS
E
TURN INDICATORS & MIRROR
DOME LIGHT -RIGHT REAR CORNER
18