MacDon 9200 User manual

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Model 9200 I 9300
SELF-PROPELLED
WINDROWER
OPERATOR'S
MANUAL
MacDon Industries ltd.
MacDon,lnc.
680 Moray Street
Winnipeg , Manitoba R3J 353
[phone], Fa x 832-7749
9700 N.W. Conant Avenue
Kansas City I M issou ri 64153-1632
[phone], Fax [phone]

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INTRODUCTION
Your new Self·Propelled Wind rower is designed to cut and lay in windrow s, a wide variety of grain, hay and
specialty crops. Windrowing allows starting the harvest ear1ier, protects the crop from wind damage, and
gives you more flexibility in scheduling combine time.
The power unit (referred to in this manual as the "tractor"), when coupled with one of the specially de s igned
draper or auger headers, provides apackage which incorporates many features and improvements in design
requested
by OwnerjOperators like yourself.
NOTE : This manual contains Information on the wind rower tractor only. It is to be used In conjunction with
the Header Operator's
Manual.
CAREFULLY READ BOTH MANUALS TO BECOME FAMILIAR WITH ALL RECOMMENDED PROCEDURES
BEFORE ATTEMPTING TO UNLOAD. ASSEMBLE OR USE THE WINDROWER.
Use the manual as your first source of information about the machine. If you follow the instructions given
in this manual, your Windrower will work well for many years.
The manual contaIns instructionsfor
~Safet1, ~Operatlon", and "Maintenance/SeNice".InadditIon"Unloading
and Assembly" information is given towards the back of this book.
Use the Table of Contents
and the Index to guide you to specific areas. Study the Table of Contents to
familiarize yourself with how the material is organized.
Keep this manual handy for frequent reference and
to pass on to new operators or owners. Call your
Windrower dealer if you need assistance, information, or additional copies of the manuals.
NOTE: Right hand (R/H) and left ha:nd (L/H) designations are determined from the operator's position,
facing forward.
1

TABLE OF CONTENTS
PAGE
INTRODUCTION . . . . . . . . . . . . . . . •• . . . .. .. . .. .. .. . . .... . .. .. .. . .. .. .. . . .. .. .. . ... 1
SERIAL NUMBER LOCATIONS .......... . ... ... ..... .. ........ .... ...... .. ........ 5
SAFETY
Safety Alert Symbol ....••• • . . ..••.•......• • ••• ........ .. •• ...... ..•. .. ,.. . . . 6
Signal Words .. , . . . . . . . • • • . . . . . • • • . . . . . • • • • • • . . . . . . . . . . • • . . . . . . . . • . . . . . . . .. 6
Safety Signs . .... . .. . . •• •. ..••• • ,.. .... . .... ... . ... . ....... .. ...... .. .... 7,8
General Farm Safety
... . •..... . • • . ......• •.•. . . .. . .....••........•........ 9,10
SPECIFICATIONS
Tractor . , ..... . .... , . , . . , . .. , . , ......••..•..... . ....••.......•••..... . . ,. 11
Engine s ........ . .. ... ............. . , •• . . • . . . . . . . . . • •••• . . . . . ••• . . . . . . . .. 12
Hardware Torque Specifications .. , ........ • •••••.... . .. , .••. , . .. .•.•• , . . . . . . .. 13
Hydraulic Fitting Torque Specifications .....••... . •.. . .... . . ••...... .••• ........ ' 14
OPERATOR'S STATION
Symbol Definitions ...........• •. . .. . . .. • .• •• •• . .... . . • ••••. . . . . • ••.. .. . .. 15,16
Machine Monitors . . . . . . . . . . . • • . . . . . . . . . • . . . • . . . . . . . . . • • • . . . . . . . • • • . . . . . . . . . 17
Ignition Switch. . . . . . . . . . . . . • . . . . . . . . . • •. . .• . . . . . . . . . • •• . . . . . . •• .• . . . . . . . .. 18
Ughts
............... . ... • . • .......••• ......... .••• ••..... ••• ......... .. 18
Cab Temperature Controls
... . • . • . . . . . . • • • • . . . . . . . . . . • • • • • • . . . • . • • •• • . . . . . . . . 19
Windshield Wiper Control . . . . . • . . . . . . . • • • . . . . . . . . . . . . • • • • . . . . . . . • • • • . . . . . . . . . 19
Windrower Controls
..... . .. . • . ...... .• ••..........••••• ... . .• .• .••...... ... 20
Header Controls. . . . . . . . . . . . • • . . . . . . . • • • • . . . . . . . . . . • • . • • . . . . . . • • • • . . . . . .. 21,22
Seat .. .. . ... ........ . .............. •. . . .. •. . ...•••••. • . . . • ••••..... .... 23
OPERATION
Your Responsibilities as an Owner/Operator ....... . ...• .•..•• ... .. .•.• •• .. .• ..... 24
To the New Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • • . . • . . . . . • • • • • . . . . . • . . . .. 24
Break-In Period ................... . ...... . ..... ..• . • •..... .•• •............ 25
Pre·Starting Checks: Annual .. . . • . • . . . • • • • • . . . . . . . . . . • . . . . . . . . . • • • . . . . . • . . . . .. 26
Pre·Starting Checks: Daily ..... • . . ... •• .•.. ... ... . . •••. ..... .. •.•....... .. ... 27
Start·Up Procedure ................• ..•......... ••• •• ..... • .•. ...... .. ... 28,29
Driving the Windrower
Safety ..... . .... ....••• . . ....• • .•.. ..•. . . .•••• •• • • ....• •• • .. .. . . .. ... 30
To Drive Forward ......••• . • ... .• , • • . • . . . . . . . • • • • • • . . . . . . • • • • . . . . . • • . . .. 31
To Drive Rearward ... . . • • • . • . . . . • • . • . . . . . . . • . • • . • • • . • . . . . • • • • . . • . . • • . . .. 32
Making a
Spin Turn .... •••. . . . ..•• • •. . .. ...• .• •.•• .. • . . .• • • •. ..• ..••... . 33
Stopping Procedure
To Stop Windrower ....•.•.. . . . • •.••. . ... . . .••• • ...... . . •.••• .. . .• • •.... 34
To Stop Engine
.......••. . ... .• •.•...... . .. .• •........ .• .•.... . . • . . . . .. 34
Leaving the Windrower . . . . . • • . . . . • • • • • . • . . . . . . . . . • • . . . . . . . . . • • • . . . . . . • . . . .
.. 35
Emergency Exit
...... . • • • .... ••• •••. . .... .. .• •........••.•.... • .• ... ... 35
Attaching the Header .
.....••.....•••.•........• .• • •.... ... .•. •. . .. . . • . . .. 36-39
Adding Rear Weight . . . . . . . • • • . . . . . • • . • . . . . . . . . . . • • . . . . . . . . . • . • . . . . . . • . . . .
.. 39
Detaching the Header
...... .•. . ...• ••••. ..... .• .• •••... • . • .•.•... . •••. . .. 4 0, 41
Operating the Header . . . . . . . . • . . . • . • • . • • . . . . . . . . . • • • • . . . . . . . • • • . . . . . . • . . . . .. 42
Header Uft Cylinder Stops
.... •. ... .•••••. . ..... . •••• .... •. • •••••. .•. . • ...... 42
Header Angle . . . . . . . . . . . . . . • . . . • . • • • • • . . . . . . . • • • • . . • . . • . • . • • • . . . • . . • • • . .
.. 43
Header Levelling
..... . .. ..... . . . . •• •• • ...... .. . ••••• .. . . . .•• •. . .. .. •••.... 44
Header Flotation
.......... ... . . .• •••• • .........••• •• .... . . • • • ... . .. •. .. .. . 45
Transporting the Windrower
Driving on Roads . . . . . . . . . . . . • . • • • • . . . . . . . . . • • . • • • • . . . . • • • • • . . . . . • . . . .
.. 46
Towing With a Trailer . .. . ... . . . . • •• • . . .. . ..... •••••. ..... •.• . .. . ..•.... 47,48
Towing without a Trailer
....• . .. • • .• • . . . .. . .. ..•.•••. . . . . • •••.....••.... 49,50
Storage
Pr ocedure. . . . . . . . . . . . . . . • • • • • . . . . . . . . . . • • • • • . . . . . . • • • . . . . . • • . . . . .. 51
2
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TABLE OF CONTENTS
PAGE
MA IN TE NANCE/SE RVIC E
Service Procedur es ................•....••....•....•..... . . .•. ..•........ 52
Fuels, Fluids and Lubricants
Diesel Fuel ...............•....•. ... •. . . .. •... . •.... • . . . • .. • ...•. . ... 53
En gine Coolant ... . ........•....•.... • ..... • .... • .. . . • .. . • .. . ... • ..... 53
Grease ................. .• ....•... .• .....•....• . ... . .. .• .. . ... • ..... 53
Hydraulic Oil ........ . ........... . .. • . ... . .• . ..••....•...... . ...•..... 54
E~i n eO i l . .......... . ..................... . ........ M
Bevel Gear Box Lubricant ......... . .... •. .... • .... . .....•.... . . •...... . .. 54
Power Wheel Gear Lubrica nt ...........•... • . . . • .. .. . .. _ ... •.. ....... 54
Storing Lubricants ..... . . . . . . . . . • . . . . • . . . . . .•............... . ...... 54
System Capacities. . . . . . . . . . . . . . • . . . . . . ....•........•. , ... . . ...... 55
Greasing the Wind ro wer Tractor .................•......... . . ....... ......
55.56
Engine: Op
eni ng Left and Ri ght Side Pan els ............. , . . . . . • . . . . . . • . . . . . . . 57
Diesel Engine
Lubricating Oil
..... , . . . . . . . . . . . . , .•....•.... , • . . . . . . • . . . • . .. 58 , 59
Belts ........... ....... . ......•.. , ......••..... .•...•...... 59
Engi ne Speed: Throttle Rod Adjustment , ....... • ... ,..... ... . ..•..•..... .. 60
Valve Tappet Clearance
............. , ...... • ... ••. ...•.... . ..... • ... , ... 61
General Engine Inspection ........... ,',., .••... • .....•... , , .•... • ....... 61
Diesel Engine Air Intake System: Ai r Cleaner . . . . . • . . . . • . . . . . • . . . . . . • . . . • . . .. 62 ,63
Diesel Engine
Fu el System
Sto
ri ng Fuel ..... , ............. , ...... , •. , . . •. , ..••...•..•.. , ...... , . 64
Refuelling Wi ndrower .. . . .. .... • ....•.... , • . , , .•. , .. • .... •. .•.... . . . .... 64
Fuel Tank Ve nt ing ............•.... . .....•.. , .•.. , . • .... . ..•. . • ...•.... 64
Fuel Sediment Bow l ...... . ....•. . ..•....••.........•.... • ..•.. • ........ 65
Fuel Water Separator ....................•• . ..... . ..• ' ...•. , ... . ........ 65
Fuel Filters ........... , . . .. ... ..• .. ...•....•.....•....• ..... •........ 66
Fu el System Air Re m oval. . . . . . . . . . . • . . . . . • . . . . • . . . . . . . . . . • . . . . . • . . . 67,68
Engine Exhaust System: Muffler , . . . . . . . • . . . . . • . .
•...•........ 69
Engine Cooling System
Coo la nt L evel ....... . .. .... .... ...... •. ... .. ...... ...•. . •......•.. . . . 70
Radiator Ca p .... . , . , . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . ....•..... 70
A nt i-Freeze Co n ce ntration ....•....•....•........ . ..•..........•..... 70
Cha n gin g Coola nt ........ . . ......... ....•. , ..•....•......•. . ....... 71
Scree ns a nd Cool ers .. . .... . • . , . . . . . . . . . . . . . . . . . . • . . . . . . .. 72
El ectrical System
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . • . . . . . . . . • . . . . . . • . .. 73-75
Preventing Alternator
and Regulator Damage ...... • ....•.. ..• . ..•..•... . .. , ... 76
Lamps and Bu lbs ..... . .......... . ... • ... . •....•...•..•..... ,. 77 , 78
Circuit Breakers ..... .. ...................••...• ' .... • ......•.... , ..... 79
El ec trical Sche matics ......• ....•.... • ' .... • •...•.... , • . . . . . . • . . . . . .. 80-83
Hydraulic Sy stem
Sa fety ...............•.....•...•.... . .•... . ..... • .......... . ....... 84
Hydraulic Oil Cooler ...... . ....•................ . .... • .. , . . , , ... . ....... 84
Hydraul ic Oi l & Fi tters .... • . .. . •.. .. •.. ...•.... • ....•.... ..... ..•... . 84 ,85
3

TABLE OF CONTENTS
PAGE
MAINTENANCE/SERVICE (continued)
Hydraulic System : Header & Reel Lift
Cylinder Control Valve Relief Pressure ..... . . • .. . .•....•....•...•...•....... 86
Header & Reel Lift Hydraulic Schematic ......•....•....•....•...•........... 87
Header Drive: Hydraulics
Flow Control B lo ck ......... . ...........•.... • ....•....•... • ..•... • .... 86
Header Drive Relief Pressure ........ •. ....•....•....•....•...•..•... • .... 88
Header Orive Hydraulic Schemat ic ....•..........•.........•...•.. . ...•.... 89
Header Drive
Bevel Gear Box lubricant .. . ... .. .............. • ... . ......... • . .• .. ..... . 90
Header Drive Belt ........ . . . ................•. .. . .... . . ...•. .•........ 90
Header Drive Belt Pulley Alignment ......... . .... . •...•.........•. • ••.... 91 , 92
Header Drive Belt Guides & Pulley Shield ... .• . . ... • ...•.... . ... .... ••... . 92 , 93
Traction Drive : Hydraulics
Transmission Oil Pressure ............... • . • . • • .• . • •....•. .. .. ...• .. ... . . 94
Cha rg e Pump Pressure ................ .• .• . .•.... • . . . , •. •.. .. . . • ....... 94
Traction Drive Hydraulic Schematic . . .. . •.• . , • .. .• •• , . . • . . .••.•. . . . . . .. . 95
Traction Drive: Neutral Lock and Steering
Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . • . . . • • . . . . • . . .. . . • . . . . . . 96-98
Troubleshooting ...................... • •. •.•• ... • .. •. .• • • .•.. • .. . .. . . . . 99
Neutral Set-Up Procedure ...... .. .. ... . ••.. .. • . ,. . .. ... .. . .. . . . . 100,101
Traction Drive:
Ground Speed Lever Friction Device ....... . .... . •...•.... " ......•........ 102
Two Speed Linkage ... . ..... .. ........•....••...•....•...•...•..... 103 , 104
Wheels and Tires . ... .. . .. . .. ........ • ....•....•.... • ... • ... _. .. .. 105 ,1 06
Park Brake ..............••...••....•....•.... • .... • ...•..•. .. ...... 10 7
Cab Air System ..............• • ... • •....•.... _ .... _ .... _ ...•..•..... 108-110
MAINTENANCE SC HEDULE ...... .. ...................................... 111 - 11 2
MAINTENANCE RECORD . . . . . . •....•....••....•....•.... • ...•..•......... 113
TROUBLE SHOOTING
Cab Air System ......... . ....•.... • .... • •....•....•....•...••.•. , ... 114-117
Engine ...................... . . . . .. ..• •. . . ...... . ...• • • . . • _. •. • ... 117-122
Electrical ....... . .. .. . ... . .•.. .. . ... ..• , .. . .•.. • • ' . , . .... 122,123
Tra ction Drive System . ... .. .... . ... .. • ..••• ... , •. .. . . ..•. • . , • • • • • . . 12 3-125
Steering and Ground Speed Controls ..... •. .•.• ..• . • .. . . .. .•.•. , •• . •• , .... ... 125
Header Hydraulics .......... . . .. ..... . ..•.••. • , •• , •. ...• . • .. • •. •• • . . . . .. . 126
Header Drive ....... .. .. . . ..... . ... . . . • . • .. •• • .• •• . . . • . . . ••• . •. . ... 126-128
Park Brake . . . . . . . . . . . . • • . . . • • . . • • . • • . • . • • • • • . . . • • . . • . • . • • . . . . . . . .
128
Operator's Seat .. . .. . ....... . . • .. • •• . .•• .•.. • .•. • •• .. •• • • . • ............. 128
OPTI ONS AND ATTACHMENTS . .. . .... , . •. . . .. .. . •• ... • • .. , •.. . , .... . . .. .. ... 129
UNLOADING ...................... • ....•......... , ....•....•.......... 130 , 131
ASS EMBL Y
Ti~s .................... . .........•....•. ...•.........•.. ....... 1~. 1 33
Battery ........................ " ..•.....•....•...•................ 134,135
Adjustments &
Checks .......... . ...... • .....•....•........•...... . ....... 135
Preparing for Harvest Headers . . . . . . . . . . . . . . . . . • . . . . • . . . • . . . . . • . . • . . . . . . 136-139
Radio & Two-Way Radio In stallation . ...... . .....•....•... . .... . ... . .. • .. .. 140 , 141
Swath Roller Installation ........ . ... . ... . .....•....•... . .... . ... . . .. ....... 141
INDEX ......... . .. . .. ... . , ••• .. ..• . .. .• ... • . . .. , • .. , . • , . , . ..• , . , . .. 142-144
4
)

SERIAL NUMBER LOCATIONS
Record the serial numbers in the space provided .
T ractor·c · ________ ____ _
Plale is
located on left side of ma in
frame, near rear comer.
Diese l Enginec· ____ ______ _
Plate is located on right side of block,
be s id e in jec ti on pump .
NOTE : When ordering parts and service, be
sure to give your dealer the complete
and proper serial number. For engine
parts, see your local Cummins engine
dea ler.
•
TRACTOR SERIAL PLA TE LOCATION
5

SAFETY ALERT SYMBOL
Why is SAFETY important to you?
3 BIG REASONS
SIGNAL WORDS
SAFETY
This safety alert symbol identifies import an t safety
messages inthis manual
and on sa fely sig ns on
the Windrower.
This sy mbol m eans: ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Carefully read a nd follow the safe ty m essage
accompanying this symbol.
ACCIDENTS DISABLE AND KILL
ACCIDENTS COST
ACCIDENTS CAN BE AVOIDED
Note the use of the signal words DANGER, WARNING and CAUTION with safe ly me ssages. The
appropriate sig nal word for each message has been selected us ing the following guidelines:
A DANGER
A WARNING
A CAUTION
- an immediate and specific hazard or forbidden
practice which WILL r es ult in severe personal injury
or death
if the me ssage is not follow ed .
- a speci fi c hazard or un sa fe pra ctice which
COULD result in severe personal injury or
death if the message is not followed.
-unsafe practice wh
ic h cou ld result in per-
sonal injury if the m es s age is not followed,
or a remi nd er of good safety practices.
6
)

SAFETY
SAFETY SIGNS
• The safety signs reprcxluced below appear on the wind rower at the locations listed.
• Keep safety signs clear and legible at all tim es .
• Replace safety signs that are missing or become illegible.
• If original parts on which a safety sign was installed are replaced, be sure the repair part also bears the
current safety sign.
• Safety signs are available fr om your Dealer Parts D epa rtment The part number Is printed in the lower
R/ H comer of each safety sig n.
To install safety signs:
1. Be sure the installation area is clean and dry.
2. Decide on the exact position before you remove the backing paper.
3. Remove the smaller portion of the split backing paper.
4.
Place the sign in position and slowly peel back the rema ini ng paper, smoothing the sign as it is applied.
5. Small air pockets can be smoothed out or pricked with a pin .
• Do nat
someone under or near machine.
• Reier to Operator's Manual10r
stlIrting and
CE NTER FRAME CROSS CHANNE L
( BOTH SIDES)
A DANGER
ROTATING DFUVELINE
CONTACT taM OIlSE DEA'M
KEEP AWAY!
00 NOT OPERATE WlTHOUT_
" AU tl'UVEl''''( . '.£(;1011 _"0
(OU_fot' $16I(~OS'" ..... CE
• O"VfWOU SlCUIICu
,,",,"C"IO"T eo," (fOOS
" DlltVEl.N( ~IUt)S , .. "I T""'''
nH~' OH OfI'H,IH[ 3Q3UI
DRIVEUNE
by
starter
engine
relay lennlnal •.
Machine will start
with drive
Rest header on ground or
engage mechanical kx:ks
belore gofng under unit
See Operator's Manual.
.....
.om"""
.......
UFT LEGS
7
LEFT
ENGINE SUPPORT
PREVENT SERIOUS BODILY INJURY CAUSED BY :
• EXPLOSIVE BATTERY GASES.
Keep .parka.ReI
flames away lrom the battery. Rater to ~r'.
Manual lor battery boosting an d charging procedural .
• CORROSIVE AND POISONOUS BATTERY ACID .
Acid can severely bum your bOdy and clothing .
ENGINE COMPARTMENT. LEFT REAR

SAFETY
SAFETY SIGNS (cootinued)
A o/}II) ~ [gl [K!] ~ [K!] ~
~
~
~ l l
1<
.@
~~
"
ENGINE COMPARTMENT, RIGHT REAR
REAR FRAME
CROSS CHANNEL
To avoid injury, stop
engine before opening _ HEADER DRIVE PULLEY SHIELD
power drive system
shield.
Keep all shields in place.
.-
To avoid Injury or death from improper or unsafe
machine operation:
1. Read the Operator's Manual, and follow all safety
instructions.
If you do not have a manual, obtain one
from your dealer.
2. Do not allow untrained persons to operate the
machine.
3. Review safety instructions with all operators annually.
4. Ensure that all safety signs are installed and legible.
5. Make certain everyone is clear of machine before
starting engine and during operation.
6. Keep riders off the machine.
7. Keep all shields in place, and stay clear of moving
parts.
8. Disengage header drive,
put transmission in neub-al,
apply park brake and wait for all movement to stop
before leaving operator's position.
9. Do
not service, adjust , lubricate, clean or unplug
machine with engine running or key in Ignition.
A CAUTION
DRIVELINE
FAN S HIELD
CAB DOOR &
LEFT CAB CENTER POST
AWARNING
DO NOT GO NEAR LEAKS
HIgh pr ...... 'e 01 1easily puntlure,
$~ In c~u.ln~ nrlolls Injury.
gong'''''. or death.
1\ Inl",~d. soek ...,,,.genoy "",dl •• 1
MIl'. Itnmedl.,e su .gny I. reqlllred
10 "mov. oil.
Do nCl ule finger (It sk in 10 check
lo. lukL
• Lowe. Iou! .,.. r e!ltve hydtaullC
p ... sure belore loosening linings.
.-
ENGINE COMPARTMENT-
LEFT & RIGHT
1. Machine will move If
st88flng wheel Is turned
whUe engIne Is running •
2. 81ool1ng fasponse Is
opposne to what Is
normally expected when
backing up. Tum bottom
01 steering wheel In
direction you want to go.
3. When travelling down
hili, reduce spead and
lower header.
4. WIth heldGr removed,
decreased weight on
drive wheels reduces
steering control.
Oponlte It low speed
and avoId slopes.
5. Move around speed
lever to slow end of
ranae before shifting
hlgh-low speed control.
.,.
LEFT CAB CENTER POST
10. Engage mechanical locks before servicing header or
feel in the raised position. A
CAUTION : NEVER REMOVE RADIATOR CAP
WHEN ENGINE IS HOT. 2m,.
11. Use slow moving vehicle emblem and flashing
warning lights when operating on roadways unless
prohibited
by law.
CAB DOOR, SIDE PANEL
8
RADIATOR MOUNT , LEFT SIDE
)