MacDon A40-D User manual
A40D and A40DX
Auger Header
Operator’s Manual
262334 Revision A
Original Instruction
The Harvesting Specialists.
MacDon A40D Auger Header
1018067
Published November 2023
© 2023 MacDon Industries, Ltd.
The information in this publication is based on the information available and in effect at the time of printing. MacDon
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EC Declaration of Conformity
0DF'RQ,QGXVWULHV/WG
0RUD\ 6WUHHW
:LQQLSHJ 0DQLWRED &DQDGD
5- 6
ϭ
Ϯ ƵŐĞƌ ,ĞĂĚĞƌ
>@ DĂĐŽŶ ^ĞƌŝĞƐ
ϰ Ɛ ƉĞƌ ^ŚŝƉƉŝŶŐ ŽĐƵŵĞŶƚ
ϱ EŽǀĞŵďĞƌ ϭϰ ϮϬϮϯ
ϲ ͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺ
ĚƌŝĞŶŶĞ dĂŶŬĞƵ
WƌŽĚƵĐƚ /ŶƚĞŐƌŝƚLJ
E
tĞ ϭ
ĞĐůĂƌĞ ƚŚĂƚ ƚŚĞ ƉƌŽĚƵĐƚ
DĂĐŚŝŶĞ dLJƉĞ Ϯ
EĂŵĞ ΘDŽĚĞů ϯ
^ĞƌŝĂů EƵŵďĞƌ;ƐͿ ϰ
ĨƵůĮůƐ Ăůů ƚŚĞ ƌĞůĞǀĂŶƚ ƉƌŽǀŝƐŝŽŶƐ ŽĨ ƚŚĞ ŝƌĞĐƟǀĞ
ϮϬϬϲϰϮ
,ĂƌŵŽŶŝnjĞĚ ƐƚĂŶĚĂƌĚƐ ƵƐĞĚ ĂƐ ƌĞĨĞƌƌĞĚ ƚŽ ŝŶ ƌƟĐůĞ
ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂĐĞ ĂŶĚ ĚĂƚĞ ŽĨ ĚĞĐůĂƌĂƟŽŶ ϱ
/ĚĞŶƟƚLJ ĂŶĚ ƐŝŐŶĂƚƵƌĞ ŽĨ ƚŚĞ ƉĞƌƐŽŶ ĞŵƉŽǁĞƌĞĚ ƚŽ
ĚƌĂǁ ƵƉ ƚŚĞ ĚĞĐůĂƌĂƟŽŶ ϲ
EĂŵĞ ĂŶĚ ĂĚĚƌĞƐƐ ŽĨ ƚŚĞ ƉĞƌƐŽŶ ĂƵƚŚŽƌŝnjĞĚ ƚŽ
ĐŽŵƉŝůĞ ƚŚĞ ƚĞĐŚŶŝĐĂů ĮůĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂů DĂŶĂŐĞƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;'ĞƌŵĂŶLJͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
'
ʻϭ
˃Ϯ
ʻϯ
ˁ;Ϳϰ
ϮϬϬϲϰϮK
ʰ
ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ʺϱ
ʰ
ϲ
ʰ
ʥˀ
˄DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ʧͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
sŝ ϭ
ĞƌŬůčƌĞƌ Ăƚ ƉƌĚƵŬƚĞƚ
DĂƐŬŝŶƚLJƉĞ Ϯ
EĂǀŶ ŽŐ ŵŽĚĞů ϯ
^ĞƌŝĞŶƵŵŵĞƌ ;-ŶƵŵƌĞͿ ϰ
KƉĨLJůĚĞƌ ĂůůĞ ďĞƐƚĞŵŵĞůƐĞƌ ŝĚŝƌĞŬƟǀ
ϮϬϬϲϰϮ&
ŶǀĞŶĚƚĞ ŚĂƌŵŽŶŝƐĞƌĞĚĞ ƐƚĂŶĚĂƌĚĞƌ ƐŽŵ ŚĞŶǀŝƐƚ
Ɵů ŝƉĂƌĂŐƌĂĨϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
^ƚĞĚ ŽŐ ĚĂƚŽ ĨŽƌ ĞƌŬůčƌŝŶŐĞŶ ϱ
/ĚĞŶƟƚĞƚ ƉĊ ŽŐ ƵŶĚĞƌƐŬƌŝŌ ĨƌĂ ĚĞŶ ƉĞƌƐŽŶ ƐŽŵ Ğƌ
ďĞŵLJŶĚŝŐĞƚ Ɵů Ăƚ ƵĚĂƌďĞũĚĞ ĞƌŬůčƌŝŶŐĞŶ ϲ
EĂǀŶ ŽŐ ĂĚƌĞƐƐĞ ƉĊ ĚĞŶ ƉĞƌƐŽŶ ƐŽŵ Ğƌ ďĞŵLJŶĚŝŐĞƚ
Ɵů Ăƚ ƵĚĂƌďĞũĚĞ ĚĞŶ ƚĞŬŶŝƐŬĞ Įů
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŝƌĞŬƚƆƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
-ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;dLJƐŬůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
tŝƌ ϭ
ƌŬůćƌĞŶ ŚŝĞƌŵŝƚ ĚĂƐƐ ĚĂƐ WƌŽĚƵŬƚ
DĂƐĐŚŝŶĞŶƚLJƉ Ϯ
EĂŵĞ ΘDŽĚĞůů ϯ
^ĞƌŝĞŶŶƵŵŵĞƌ ;ŶͿ ϰ
ĂůůĞ ƌĞůĞǀĂŶƚĞŶ sŽƌƐĐŚƌŝŌĞŶ ĚĞƌ ZŝĐŚƚůŝŶŝĞ
ϮϬϬϲϰϮ' ĞƌĨƺůůƚ
,ĂƌŵŽŶŝƐŝĞƌƚĞ ^ƚĂŶĚĂƌĚƐ ǁƵƌĚĞŶ ǁŝĞ ŝŶ ĨŽůŐĞŶĚĞŶ
ƌƟŬĞůŶ ĂŶŐĞŐĞďĞŶ ǀĞƌǁĞŶĚĞƚϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
Kƌƚ ƵŶĚ ĂƚƵŵ ĚĞƌ ƌŬůćƌƵŶŐ ϱ
EĂŵĞ ƵŶĚ hŶƚĞƌƐĐŚƌŝŌ ĚĞƌ WĞƌƐŽŶ ĚŝĞ ĚĂnjƵ ďĞĨƵŐƚ
ŝƐƚ ĚŝĞ ƌŬůćƌƵŶŐ ĂƵƐnjƵƐƚĞůůĞŶ ϲ
EĂŵĞ ƵŶĚ ŶƐĐŚƌŝŌ ĚĞƌ WĞƌƐŽŶ ĚŝĞ ĚĂnjƵ ďĞƌĞĐŚƟŐƚ
ŝƐƚ ĚŝĞ ƚĞĐŚŶŝƐĐŚĞŶ hŶƚĞƌůĂŐĞŶ njƵ ĞƌƐƚĞůůĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂů DĂŶĂŐĞƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^
EŽƐŽƚƌŽƐ ϭ
ĚĞĐůĂƌĂŵŽƐ ƋƵĞ Ğů ƉƌŽĚƵĐƚŽ
dŝƉŽ ĚĞ ŵĄƋƵŝŶĂ Ϯ
EŽŵďƌĞ LJŵŽĚĞůŽ ϯ
EƷŵĞƌŽƐ ĚĞ ƐĞƌŝĞ ϰ
ĐƵŵƉůĞ ĐŽŶ ƚŽĚĂƐ ůĂƐ ĚŝƐƉŽƐŝĐŝŽŶĞƐ ƉĞƌƟŶĞŶƚĞƐ ĚĞ ůĂ
ĚŝƌĞĐƚƌŝnj ϮϬϬϲϰϮ
^Ğ ƵƟůŝnjĂƌŽŶ ŶŽƌŵĂƐ ĂƌŵŽŶŝnjĂĚĂƐ ƐĞŐƷŶ ůŽ ĚŝƐƉƵĞƐƚŽ
ĞŶ Ğů ĂƌơĐƵůŽ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
>ƵŐĂƌ LJĨĞĐŚĂ ĚĞ ůĂ ĚĞĐůĂƌĂĐŝſŶ ϱ
/ĚĞŶƟĚĂĚ LJĮƌŵĂ ĚĞ ůĂ ƉĞƌƐŽŶĂ ĨĂĐƵůƚĂĚĂ ƉĂƌĂ ĚƌĂǁ
ƌĞĚĂĐƚĂƌ ůĂ ĚĞĐůĂƌĂĐŝſŶ ϲ
EŽŵďƌĞ LJĚŝƌĞĐĐŝſŶ ĚĞ ůĂ ƉĞƌƐŽŶĂ ĂƵƚŽƌŝnjĂĚĂ ƉĂƌĂ
ĞůĂďŽƌĂƌ Ğů ĞdžƉĞĚŝĞŶƚĞ ƚĠĐŶŝĐŽ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞƌĞŶƚĞ ŐĞŶĞƌĂů - DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ůĞŵĂŶŝĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ĞĐůĂƌĂƟŽŶ ŽĨ ŽŶĨŽƌŵŝƚLJ
d
DĞŝĞ ϭ
ĚĞŬůĂƌĞĞƌŝŵĞ Ğƚ ƚŽŽĚĞ
^ĞĂĚŵĞ ƚƺƺƉ Ϯ
Eŝŵŝ ũĂ ŵƵĚĞů ϯ
^ĞĞƌŝĂŶƵŵďƌŝĚ ϰ
ǀĂƐƚĂď ŬƁŝŐŝůĞ ĚŝƌĞŬƟŝǀŝ ϮϬϬϲϰϮm ĂƐũĂŬŽŚĂƐƚĞůĞ
ƐćƚĞƚĞůĞ
<ĂƐƵƚĂƚƵĚ ŽŶ ũćƌŐŶĞǀĂŝĚ ŚĂƌŵŽŶŝƐĞĞƌŝƚƵĚ ƐƚĂŶĚ-
ĂƌĚĞŝĚ ŵŝůůĞůĞ ŽŶ ǀŝŝĚĂƚƵĚ ŬĂ ƉƵŶŬƟƐ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĂƚƐŝŽŽŶŝ ŬŽŚƚ ũĂ ŬƵƵƉćĞǀ ϱ
ĞŬůĂƌĂƚƐŝŽŽŶŝ ŬŽŽƐƚĂŵŝƐĞŬƐ ǀŽůŝƚĂƚƵĚ ŝƐŝŬƵ Ŷŝŵŝ ũĂ
ĂůůŬŝƌŝ ϲ
dĞŚŶŝůŝƐĞ ĚŽŬƵŵĞŶĚŝ ŬŽŽƐƚĂŵŝƐĞŬƐ ǀŽůŝƚĂƚƵĚŝƐŝŬƵ
Ŷŝŵŝ ũĂ ĂĂĚƌĞƐƐ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
WĞĂĚŝƌĞŬƚŽƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;^ĂŬƐĂŵĂĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
DLJ ϭ
WƌŽŚůĂƓƵũĞŵĞ ǎĞ ƉƌŽĚƵŬƚ
dLJƉ njĂƎşnjĞŶş Ϯ
EĄnjĞǀ ĂŵŽĚĞů ϯ
^ĠƌŝŽǀĠ;ĄͿ ēşƐůŽͿĂͿ ϰ
ƐƉůŸƵũĞ ǀƓĞĐŚŶĂ ƌĞůĞǀĂŶƚŶş ƵƐƚĂŶŽǀĞŶş ƐŵĢƌŶŝĐĞ
ϮϬϬϲϰϮ
LJůLJ ƉŽƵǎŝƚLJ ŚĂƌŵŽŶŝnjŽǀĂŶĠ ƐƚĂŶĚĂƌĚLJ ũĂŬ ũĞ ƵǀĞ-
ĚĞŶŽ ǀēůĄŶŬƵ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
DşƐƚŽ ĂĚĂƚƵŵ ƉƌŽŚůĄƓĞŶş ϱ
/ĚĞŶƟƚĂ ĂƉŽĚƉŝƐ ŽƐŽďLJ ŽƉƌĄǀŶĢŶĠ ŬǀLJĚĄŶş
ƉƌŽŚůĄƓĞŶş ϲ
:ŵĠŶŽ ĂĂĚƌĞƐĂ ŽƐŽďLJ ŽƉƌĄǀŶĢŶĠ ŬǀLJƉůŶĢŶş ƚĞĐŚŶŝ-
ĐŬĠŚŽ ƐŽƵďŽƌƵ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŐĞŶĞƌĄůŶş ƎĞĚŝƚĞů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĢŵĞĐŬŽͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
&Z
EŽƵƐ ƐŽƵƐƐŝŐŶĠƐ ϭ
ĠĐůĂƌŽŶƐ ƋƵĞ ůĞ ƉƌŽĚƵŝƚ
dLJƉĞ ĚĞ ŵĂĐŚŝŶĞ Ϯ
EŽŵ Ğƚ ŵŽĚğůĞ ϯ
EƵŵĠƌŽ;ƐͿ ĚĞ ƐĠƌŝĞ ϰ
Ɛƚ ĐŽŶĨŽƌŵĞ ăƚŽƵƚĞƐ ůĞƐ ĚŝƐƉŽƐŝƟŽŶƐ ƉĞƌƟŶĞŶƚĞƐ ĚĞ
ůĂ ĚŝƌĞĐƟǀĞ ϮϬϬϲϰϮ
hƟůŝƐĂƟŽŶ ĚĞƐ ŶŽƌŵĞƐ ŚĂƌŵŽŶŝƐĠĞƐ ĐŽŵŵĞ ŝŶĚŝƋƵĠ
ĚĂŶƐ ůΖƌƟĐůĞ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
>ŝĞƵ Ğƚ ĚĂƚĞ ĚĞ ůĂ ĚĠĐůĂƌĂƟŽŶ ϱ
/ĚĞŶƟƚĠ Ğƚ ƐŝŐŶĂƚƵƌĞ ĚĞ ůĂ ƉĞƌƐŽŶŶĞ ĂLJĂŶƚ ƌĞĕƵ ůĞ
ƉŽƵǀŽŝƌ ĚĞƌĠĚŝŐĞƌ ĐĞƩĞ ĚĠĐůĂƌĂƟŽŶ ϲ
EŽŵ Ğƚ ĂĚƌĞƐƐĞ ĚĞ ůĂ ƉĞƌƐŽŶŶĞ ĂƵƚŽƌŝƐĠĞ ăĐŽŶƐƟ-
ƚƵĞƌ ůĞ ĚŽƐƐŝĞƌ ƚĞĐŚŶŝƋƵĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŝƌĞĐƚĞƵƌ ŐĠŶĠƌĂů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ůůĞŵĂŐŶĞͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
262334 iRevision A
ĞĐůĂƌĂƟŽŶ ŽĨ ŽŶĨŽƌŵŝƚLJ
,h
Dŝ ϭ
njĞŶŶĞů ŬŝũĞůĞŶƚũƺŬ ŚŽŐLJ ĂŬƂǀĞƚŬĞnjƅ ƚĞƌŵĠŬ
'ĠƉ ơƉƵƐĂ Ϯ
EĠǀ ĠƐ ŵŽĚĞůů ϯ
^njĠƌŝĂƐnjĄŵ;ŽŬͿ ϰ
ƚĞůũĞƐşƟ ĂŬƂǀĞƚŬĞnjƅ ŝƌĄŶLJĞůǀ ƂƐƐnjĞƐ ǀŽŶĂƚŬŽnjſ
ĞůƅşƌĄƐĂŝƚ ϮϬϬϲϰϮ<
nj ĂůĄďďŝ ŚĂƌŵŽŶŝnjĄůƚ ƐnjĂďǀĄŶLJŽŬ ŬĞƌƺůƚĞŬ
ĂůŬĂůŵĂnjĄƐƌĂĂϳ;ϮͿ ĐŝŬŬĞůLJ ƐnjĞƌŝŶƚ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ŶLJŝůĂƚŬŽnjĂƩĠƚĞů ŝĚĞũĞ ĠƐ ŚĞůLJĞ ϱ
njŽŶ ƐnjĞŵĠůLJ ŬŝůĠƚĞ ĠƐ ĂůĄşƌĄƐĂ ĂŬŝ ũŽŐŽƐƵůƚ Ă
ŶLJŝůĂƚŬŽnjĂƚ ĞůŬĠƐnjşƚĠƐĠƌĞ ϲ
njŽŶ ƐnjĞŵĠůLJ ŶĞǀĞ ĠƐ ĂůĄşƌĄƐĂ ĂŬŝ ĨĞůŚĂƚĂůŵĂnjŽƩĂ
ŵƾƐnjĂŬŝ ĚŽŬƵŵĞŶƚĄĐŝſ ƂƐƐnjĞĄůůşƚĄƐĄƌĂ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
sĞnjĠƌŝŐĂnjŐĂƚſ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĠŵĞƚŽƌƐnjĄŐͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
>d
DĞƐ ϭ
WĂƌĞŝƓŬŝĂŵĞ ŬĂĚ ƓŝƐ ƉƌŽĚƵŬƚĂƐ
DĂƓŝŶŽƐ ƟƉĂƐ Ϯ
WĂǀĂĚŝŶŝŵĂƐ ŝƌ ŵŽĚĞůŝƐ ϯ
^ĞƌŝũŽƐ ŶƵŵĞƌŝƐ ;-ŝĂŝͿ ϰ
ĂƟƟŶŬĂ ƚĂŝŬŽŵƵƐ ƌĞŝŬĂůĂǀŝŵƵƐ ƉĂŐĂů ŝƌĞŬƚLJǀČ
ϮϬϬϲϰϮ
EĂƵĚŽũĂŵŝ ŚĂƌŵŽŶŝnjƵŽƟ ƐƚĂŶĚĂƌƚĂŝ ŬĂŝ ŶƵƌŽĚŽŵĂ
ƐƚƌĂŝƉƐŶLJũĞ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĂĐŝũŽƐ ǀŝĞƚĂ ŝƌ ĚĂƚĂ ϱ
ƐŵĞŶƐ ƚĂƉĂƚLJďĦƐ ĚƵŽŵĞŶLJƐ ŝƌ ƉĂƌĂƓĂƐ ĂƐŵĞŶƐ
ťŐĂůŝŽƚŽ ƐƵĚĂƌLJƟ ƓŝČ ĚĞŬůĂƌĂĐŝũČ ϲ
sĂƌĚĂƐ ŝƌ ƉĂǀĂƌĚĦ ĂƐŵĞŶƐ ŬƵƌŝƐ ťŐĂůŝŽƚĂƐ ƐƵĚĂƌLJƟ Ɠť
ƚĞĐŚŶŝŶť ĨĂŝůČ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂůŝŶŝƐ ĚŝƌĞŬƚŽƌŝƵƐ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;sŽŬŝĞƟũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
>s
DĤƐ ϭ
ĞŬůĂƌĤũĂŵ ŬĂ ƉƌŽĚƵŬƚƐ
DĂƓţŶĂƐ ƟƉƐ Ϯ
EŽƐĂƵŬƵŵƐ ƵŶ ŵŽĚĞůŝƐ ϯ
^ĤƌŝũĂƐ ŶƵŵƵƌƐ;ͲŝͿ ϰ
ƚďŝůƐƚ ǀŝƐĈŵ ďƻƟƐŬĂũĈŵ ŝƌĞŬƤǀĂƐϮϬϬϲϰϮ<
ƉƌĂƐţďĈŵ
WŝĞŵĤƌŽƟ ƓĈĚŝ ƐĂƐŬĂźŽƟĞ ƐƚĂŶĚĂƌƟ ŬĈ ŵŝŶĤƚƐ
ϳ ƉĂŶƚĂ Ϯ ƉƵŶŬƚĈ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĈĐŝũĂƐ ƉĂƌĂŬƐƤƓĂŶĂƐ ǀŝĞƚĂ ƵŶ ĚĂƚƵŵƐ ϱ
dĈƐ ƉĞƌƐŽŶĂƐ ǀĈƌĚƐ ƵnjǀĈƌĚƐ ƵŶ ƉĂƌĂŬƐƚƐ ŬĂƐ ŝƌ
ƉŝůŶǀĂƌŽƚĂƐĂŐĂƚĂǀŽƚ ƓŽ ĚĞŬůĂƌĈĐŝũƵ ϲ
dĈƐ ƉĞƌƐŽŶĂƐ ǀĈƌĚƐ ƵnjǀĈƌĚƐ ƵŶ ĂĚƌĞƐĞ ŬĂƐ ŝƌ
ƉŝůŶǀĂƌŽƚĂ ƐĂƐƚĈĚţƚ ƚĞŚŶŝƐŬŽ ĚŽŬƵŵĞŶƚĈĐŝũƵ
ĞŶĞĚŝŬƚƐ ĨŽŶ ZţĚţnjĞůƐ
+ĞŶĞƌĈůĚŝƌĞŬƚŽƌƐ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;sĈĐŝũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
E>
tŝũ ϭ
sĞƌŬůĂƌĞŶ ĚĂƚ ŚĞƚ ƉƌŽĚƵĐƚ
DĂĐŚŝŶĞƚLJƉĞ Ϯ
EĂĂŵ ĞŶ ŵŽĚĞů ϯ
^ĞƌŝĞŶƵŵŵĞƌ;ƐͿ ϰ
ǀŽůĚŽĞƚ ĂĂŶ ĂůůĞ ƌĞůĞǀĂŶƚĞ ďĞƉĂůŝŶŐĞŶ ǀĂŶ ĚĞ
ZŝĐŚƚůŝũŶ ϮϬϬϲϰϮ
'ĞŚĂƌŵŽŶŝƐĞĞƌĚĞ ŶŽƌŵĞŶ ƚŽĞŐĞƉĂƐƚ njŽĂůƐ ǀĞƌŵĞůĚ
ŝŶ ƌƟŬĞůϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂĂƚƐ ĞŶ ĚĂƚƵŵ ǀĂŶ ǀĞƌŬůĂƌŝŶŐ ϱ
EĂĂŵ ĞŶ ŚĂŶĚƚĞŬĞŶŝŶŐ ǀĂŶ ĚĞ ďĞǀŽĞŐĚĞ ƉĞƌƐŽŽŶ Žŵ
ĚĞ ǀĞƌŬůĂƌŝŶŐ ŽƉ ƚĞ ƐƚĞůůĞŶ ϲ
EĂĂŵ ĞŶ ĂĚƌĞƐ ǀĂŶ ĚĞ ŐĞĂƵƚŽƌŝƐĞĞƌĚĞ ƉĞƌƐŽŽŶ Žŵ
ŚĞƚ ƚĞĐŚŶŝƐĐŚ ĚŽƐƐŝĞƌ ƐĂŵĞŶ ƚĞ ƐƚĞůůĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ůŐĞŵĞĞŶ ĚŝƌĞĐƚĞƵƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ƵŝƚƐůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
WK
DLJ ŶŝǏĞũ ƉŽĚƉŝƐĂŶŝ ϭ
KƑǁŝĂĚĐnjĂŵLJ ǏĞ ƉƌŽĚƵŬƚ
dLJƉ ƵƌnjČĚnjĞŶŝĂ Ϯ
EĂnjǁĂ ŝŵŽĚĞů ϯ
EƵŵĞƌ ƐĞƌLJũŶLJŶƵŵĞƌLJ ƐĞƌLJũŶĞ ϰ
ƐƉĞųŶŝĂ ǁƐnjLJƐƚŬŝĞ ŽĚƉŽǁŝĞĚŶŝĞ ƉƌnjĞƉŝƐLJ ĚLJƌĞŬƚLJǁLJ
ϮϬϬϲϰϮt
ĂƐƚŽƐŽǁĂůŝƑŵLJ ŶĂƐƚħƉƵũČĐĞ ;njŚĂƌŵŽŶŝnjŽǁĂŶĞͿ
ŶŽƌŵLJ njŐŽĚŶŝĞ njĂƌƚLJŬƵųĞŵϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĂƚĂ ŝŵŝĞũƐĐĞ ŽƑǁŝĂĚĐnjĞŶŝĂ ϱ
/ŵŝħ ŝŶĂnjǁŝƐŬŽ ŽƌĂnj ƉŽĚƉŝƐ ŽƐŽďLJ ƵƉŽǁĂǏŶŝŽŶĞũ ĚŽ
ƉƌnjLJŐŽƚŽǁĂŶŝĂ ĚĞŬůĂƌĂĐũŝ ϲ
/ŵŝħ ŝŶĂnjǁŝƐŬŽ ŽƌĂnj ĂĚƌĞƐ ŽƐŽďLJ ƵƉŽǁĂǏŶŝŽŶĞũ ĚŽ
ƉƌnjLJŐŽƚŽǁĂŶŝĂ ĚŽŬƵŵĞŶƚĂĐũŝ ƚĞĐŚŶŝĐnjŶĞũ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
LJƌĞŬƚŽƌ ŐĞŶĞƌĂůŶLJ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EŝĞŵĐLJͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ZK
EŽŝ ϭ
ĞĐůĂƌĉŵ Đĉ ƵƌŵĉƚŽƌƵů ƉƌŽĚƵƐ
dŝƉƵů ŵĂƕŝŶŝŝ Ϯ
ĞŶƵŵŝƌĞĂ ƕŝ ŵŽĚĞůƵů ϯ
EƵŵĉƌ ;ŶƵŵĞƌĞͿ ƐĞƌŝĞ ϰ
ĐŽƌĞƐƉƵŶĚĞ ƚƵƚƵƌŽƌ ĚŝƐƉŽnjŝƜŝŝůŽƌ ĞƐĞŶƜŝĂůĞ ĂůĞ
ĚŝƌĞĐƟǀĞŝ ϮϬϬϲϰϮ
Ƶ ĨŽƐƚ ĂƉůŝĐĂƚĞ ƵƌŵĉƚŽĂƌĞůĞ ƐƚĂŶĚĂƌĚĞ ĂƌŵŽŶŝnjĂƚĞ
ĐŽŶĨŽƌŵ ĂƌƟĐŽůƵůƵŝ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĂƚĂ ƕŝ ůŽĐƵů ĚĞĐůĂƌĂƜŝĞŝ ϱ
/ĚĞŶƟƚĂƚĞĂ ƕŝ ƐĞŵŶĉƚƵƌĂ ƉĞƌƐŽĂŶĞŝ ŠŵƉƵƚĞƌŶŝĐŝƚĞ
ƉĞŶƚƌƵ ŠŶƚŽĐŵŝƌĞĂ ĚĞĐůĂƌĂƜŝĞŝ ϲ
EƵŵĞůĞ ƕŝ ƐĞŵŶĉƚƵƌĂ ƉĞƌƐŽĂŶĞŝ ĂƵƚŽƌŝnjĂƚĞ ƉĞŶƚƌƵ
ŠŶƚŽĐŵŝƌĞĂ ĐĉƌƜŝŝ ƚĞŚŶŝĐĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
DĂŶĂŐĞƌ 'ĞŶĞƌĂů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;'ĞƌŵĂŶŝĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^s
sŝ ϭ
/ŶƚLJŐĂƌ ĂƩ ƉƌŽĚƵŬƚĞŶ
DĂƐŬŝŶƚLJƉ Ϯ
EĂŵŶ ŽĐŚ ŵŽĚĞůů ϯ
^ĞƌŝĞŶƵŵŵĞƌ ϰ
ƵƉƉĨLJůůĞƌ ĂůůĂ ƌĞůĞǀĂŶƚĂ ǀŝůůŬŽƌ ŝĚŝƌĞŬƟǀĞƚ
ϮϬϬϲϰϮ'
,ĂƌŵŽŶŝĞƌĂĚĞ ƐƚĂŶĚĂƌĚĞƌ ĂŶǀćŶĚƐ ƐĊƐŽŵ ĂŶŐĞƐ ŝ
ĂƌƟŬĞůϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂƚƐ ŽĐŚ ĚĂƚƵŵ ĨƂƌ ŝŶƚLJŐĞƚ ϱ
/ĚĞŶƟƚĞƚ ŽĐŚ ƐŝŐŶĂƚƵƌ ĨƂƌ ƉĞƌƐŽŶ ŵĞĚ ďĞĨŽŐĞŶŚĞƚ ĂƩ
ƵƉƉƌćƩĂ ŝŶƚLJŐĞƚ ϲ
EĂŵŶ ŽĐŚ ĂĚƌĞƐƐ ĨƂƌ ƉĞƌƐŽŶ ďĞŚƂƌŝŐ ĂƩƵƉƉƌćƩĂ
ĚĞŶ ƚĞŬŶŝƐŬĂ ĚŽŬƵŵĞŶƚĂƟŽŶĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ĚŵŝŶŝƐƚƌĂƟǀ ĐŚĞĨ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;dLJƐŬůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^>
Dŝ ϭ
ŝnjũĂǀůũĂŵŽ ĚĂ ŝnjĚĞůĞŬ
sƌƐƚĂ ƐƚƌŽũĂ Ϯ
/ŵĞ ŝŶ ŵŽĚĞů ϯ
^ĞƌŝũƐŬĂ-ĞƓƚĞǀŝůŬĂ-Ğ ϰ
ƵƐƚƌĞnjĂ ǀƐĞŵ njĂĚĞǀŶŝŵ ĚŽůŽēďĂŵ ŝƌĞŬƟǀĞ
ϮϬϬϲϰϮ^
hƉŽƌĂďůũĞŶŝ ƵƐŬůĂũĞŶŝ ƐƚĂŶĚĂƌĚŝ ŬŽƚ ũĞ ŶĂǀĞĚĞŶŽ ǀ
ēůĞŶƵϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
<ƌĂũ ŝŶ ĚĂƚƵŵ ŝnjũĂǀĞ ϱ
/ƐƚŽǀĞƚŶŽƐƚ ŝŶ ƉŽĚƉŝƐ ŽƐĞďĞ ŽƉŽůŶŽŵŽēĞŶĞ njĂ
ƉƌŝƉƌĂǀŽ ŝnjũĂǀĞ ϲ
/ŵĞ ŝŶ ŶĂƐůŽǀ ŽƐĞďĞ ƉŽŽďůĂƓēĞŶĞ njĂƉƌŝƉƌĂǀŽ
ƚĞŚŶŝēŶĞ ĚĂƚŽƚĞŬĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂůŶŝ ĚŝƌĞŬƚŽƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĞŵēŝũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^<
DLJ ϭ
ƚljŵƚŽ ƉƌĞŚůĂƐƵũĞŵĞ ǎĞ ƚĞŶƚŽ ǀljƌŽďŽŬ
dLJƉ njĂƌŝĂĚĞŶŝĂ Ϯ
EĄnjŽǀ ĂŵŽĚĞů ϯ
sljƌŽďŶĠ ēşƐůŽ ϰ
ƐƉŰŸĂ ƉƌşƐůƵƓŶĠ ƵƐƚĂŶŽǀĞŶŝĂ ĂnjĄŬůĂĚŶĠ ƉŽǎŝĂĚĂǀŬLJ
ƐŵĞƌŶŝĐĞē ϮϬϬϲϰϮ^
WŽƵǎŝƚĠ ŚĂƌŵŽŶŝnjŽǀĂŶĠ ŶŽƌŵLJ ŬƚŽƌĠ ƐĂ ƵǀĄĚnjĂũƷ ǀ
ůĄŶŬƵ ē ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
DŝĞƐƚŽ ĂĚĄƚƵŵ ƉƌĞŚůĄƐĞŶŝĂ ϱ
DĞŶŽ ĂƉŽĚƉŝƐ ŽƐŽďLJ ŽƉƌĄǀŶĞŶĞũǀLJƉƌĂĐŽǀĂƛ ƚŽƚŽ
ƉƌĞŚůĄƐĞŶŝĞ ϲ
DĞŶŽ ĂĂĚƌĞƐĂ ŽƐŽďLJ ŽƉƌĄǀŶĞŶĞũnjŽƐƚĂǀŝƛ ƚĞĐŚŶŝĐŬlj
ƐƷďŽƌ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĄůŶLJ ƌŝĂĚŝƚĞű DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĞŵĞĐŬŽͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
/d
EŽŝ ϭ
ŝĐŚŝĂƌŝĂŵŽ ĐŚĞ ŝů ƉƌŽĚŽƩŽ
dŝƉŽ Ěŝ ŵĂĐĐŚŝŶĂ Ϯ
EŽŵĞ ĞŵŽĚĞůůŽ ϯ
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262334 ii Revision A
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262334 iii Revision A
262334 iv Revision A
Introduction
This manual describes the operating and maintenance procedures for MacDon model A40D and A40DX Auger Headers,
including a Grass Seed version.
Your Machine
An A40D Auger Header is factory-configured to connect to an M Series Windrower, while an A40DX Auger Header is
factory-configured to connect to an M1 or M2 Series Windrower.
NOTE:
STANDARD A40D headers (model year 2017 and later) can be converted to A40DX using conversion kit B5998. Installation
of the supplied Reel Speed Sensor kit (MD #318022) is NOT required. GRASS SEED A40D headers (model year 2017 and
later) can be converted to A40DX using conversion kit B6384. Installation of the supplied Reel Speed Sensor kit
(MD #318022) is REQUIRED. Both standard and grass seed auger headers manufactured in model year 2016 and prior
CANNOT be converted to A40DX headers.
Model Configuration Knife Size m (ft.) Features
A40D, A40DX Windrower header
only Double 4.3, 4.9, and 5.5
(14, 16, and 18)
Separate hydraulic auger, knife, and
reel drives: grass seed option
Your Warranty
MacDon provides warranty for Customers who operate and maintain their equipment as described in this manual. A copy
of the MacDon Industries Limited Warranty Policy, which explains this warranty, should have been provided to you by your
Dealer. Damage resulting from any of the following conditions will void the warranty:
•Accident
•Misuse
•Abuse
•Improper maintenance or neglect
•Abnormal or extraordinary use of the machine
•Failure to use the machine, equipment, component, or part in accordance with the manufacturer’s instructions
Your Manual
Carefully read the information provided in this manual before attempting to operate or maintain an A40D or A40DX
Auger Header.
When setting up the machine or making adjustments, review and follow the recommended machine settings in all relevant
MacDon publications. Failure to do so may compromise machine function and machine life and may result in a hazardous
situation.
Use this manual as your first source of information about the machine. Use the Table of Contents and the Index to guide
you to specific topics. Study the Table of Contents to familiarize yourself with how the information is organized. If you
follow the instructions provided here, your header/pull-type will work well for many years.
Keep this manual handy for frequent reference, and to pass on to new Operators or Owners. Contact your Dealer if you
need assistance, information, or additional copies of this manual.
262334 vRevision A
Conventions
The following conventions are used in this document:
•Right and left are determined from the operator’s position. The front of the header is the side that faces the crop; the
back of the header is the side that connects to the windrower.
•Unless otherwise noted, use the standard torque values provided in Chapter 7.1 Recommended Torques, page 233.
NOTE:
Keep your MacDon publications up-to-date. The most current version can be downloaded from our website (www.macdon.
com) or from our Dealer-only site (https://portal.macdon.com) (login required).
NOTE:
This manual is currently available in English and in Russian. The Russian translation of this manual can be ordered from
MacDon, downloaded from the MacDon Dealer Portal (https://portal.macdon.com) (login required), or downloaded from
the MacDon international website (http://www.macdon.com/world).
262334 vi Revision A
Summary of Changes
At MacDon, we’re continuously making improvements: occasionally these improvements affect product documentation.
The following list provides an account of major changes from the previous version of this document.
Section Summary of Change Internal Use Only
Throughout manual Added M2 Series Windrower content. Technical Publications
EC Declaration of Conformity, page i Updated the EC Declaration of Conformity
and added UK Declaration of Conformity.
Technical Publications
Introduction, page v Removed a note that is no longer
applicable.
Technical Publications
1.8 Decommissioning and Disposing of
Agricultural Equipment, page 10
Added topic. ISO 3600 Standard
1.10 Safety Sign Locations, page 13 Added illustration that shows the
conditioning devices entanglement hazard
decal (MD #320514).
ECN 64527
1.11 Understanding Safety Signs, page
16
Removed header crushing hazard decal
(MD #304464 and MD #41980).
Technical Publications,
Safety
Added conditioning devices entanglement
hazard decal (MD #320514) content.
ECN 64527
3.1 Attaching A40DX Auger Header to
M2 Series Windrower, page 29
Added topic. Technical Publications
3.2 Detaching A40DX Auger Header
from M2 Series Windrower, page 33
Added topic. Technical Publications
3.8.4 Setting Auger Position, page 79 Added content for clarity. Product Support
3.8.3 Adjusting Reel Speed, page 79 Added an important statement. Product Support
3.8.9 Checking and Adjusting Float –
M2 Series Windrowers, page 90
Added topic. Technical Publications
Checking Float –M2 Series
Windrowers, page 90
Added topic. Technical Publications
Removing and Restoring Float –M2
Series Windrowers, page 92
Added topic. Technical Publications
Setting Float Options with Fixed Deck
–M2 Series Windrowers, page 93
Added topic. Technical Publications
Setting Float Options with Fixed Deck
–M1 Series Windrowers, page 98
Added topic. Technical Publications
Positioning Side Deflectors, page 104 Added a step. Technical Publications
3.9.1 Recommended Settings and
Checks for A40DX GSS Auger Header,
page 110
Added topic. Product Support
4.4 Adjusting Auger Cover, page 130 Added topic. Product Support
Lubrication Points: Knife and Gearbox,
page 140
Removed redundant footnote. Technical Publications
Removing Knife Drive Box Pulley, page
163
Revised the title for clarity. Technical Publications
Installing Knife Drive Box Pulley, page
163
Revised the title for clarity. Technical Publications
Changing Knife Drive Box Oil, page 163 Updated the quantity of the knife drive box
lubricant from 2.2 liters to 2.1 liters.
ECN 63317
262334 vii Revision A
Section Summary of Change Internal Use Only
Replaced the hazard statement. Technical Publications
4.15 Replacing Skid Shoe Wear Plate,
page 218
Revised the hazard statement. Technical Publications
5.1.6 Hose Bundle Storage Kit, page
225
Added topic. ECN 55422
5.1.7 Reel Speed Control Kit, page 226 Added topic. Product Support
O-Ring Boss Hydraulic Fittings –
Adjustable, page 238
Updated the torque specs in the table to
match Parker recommended torque values.
ECN 64539
O-Ring Boss Hydraulic Fittings –Non-
Adjustable, page 240
Updated the torque specs in the table to
match Parker recommended torque values.
ECN 64539
O-Ring Face Seal Hydraulic Fittings,
page 240
Corrected torque values in the table:
•Size -6: rounded up lbf·ft and replaced
29–32 with 30–32.
•Size -24: corrected “Thread Size”from
1–2to2.
Technical Publications
Inside back cover Updated the quantity of the knife drive box
lubricant from 2.2 liters to 2.1 liters.
ECN 63317
–Removed the “Unloading and
Assembly”topic.
Technical Publications
–Removed redundant “Haying”division. Technical Publications
–Removed redundant “Recommended
Torques”division.
Technical Publications
262334 viii Revision A
Model and Serial Number
1005260
A
Figure 1: Header Serial Number Plate Location
Record the model number, serial number, and model year of the
header in the spaces below. The header serial number plate is
located on the top of the left end frame (A).
Header Model Number: ____________
Header Serial Number: ____________
Model Year: ______
262334 ix Revision A
262334 xi Revision A
EC Declaration of Conformity..........................................................................................................................i
Introduction ...............................................................................................................................................v
Summary of Changes.................................................................................................................................. vii
Model and Serial Number ............................................................................................................................ ix
Chapter 1: Safety ........................................................................................................................................ 1
1.1 Safety Alert Symbols ...............................................................................................................................1
1.2 Signal Words .........................................................................................................................................2
1.3 General Safety .......................................................................................................................................3
1.4 Operational Safety..................................................................................................................................5
1.5 Owner/Operator Responsibilities ..............................................................................................................6
1.6 Maintenance Safety ................................................................................................................................7
1.7 Hydraulic Safety .....................................................................................................................................9
1.8 Decommissioning and Disposing of Agricultural Equipment.......................................................................... 10
1.9 Safety Signs ......................................................................................................................................... 12
1.9.1 Installing Safety Decals.................................................................................................................. 12
1.10 Safety Sign Locations ........................................................................................................................... 13
1.11 Understanding Safety Signs .................................................................................................................. 16
Chapter 2: Product Overview................................................................................................................... 23
2.1 Definitions .......................................................................................................................................... 23
2.2 Product Specifications ........................................................................................................................... 25
Chapter 3: Operation................................................................................................................................ 29
3.1 Attaching A40DX Auger Header to M2 Series Windrower ............................................................................ 29
3.2 Detaching A40DX Auger Header from M2 Series Windrower ........................................................................ 33
3.3 Attaching A40DX Auger Header to M1 Series Windrowers ........................................................................... 36
3.4 Detaching A40DX Auger Header from M1 Series Windrower ........................................................................ 39
3.5 Attaching A40D Auger Headers to M Series Self-Propelled Windrowers.......................................................... 41
3.5.1 Attaching A40D Auger Header to M100 or M105 Self-Propelled Windrower ........................................... 41
3.5.2 Attaching A40D Auger Header to an M150, M155, or M155E4 Self-Propelled Windrower ......................... 47
3.5.3 Attaching A40D Auger Header to M200 Self-Propelled Windrower ....................................................... 53
3.5.4 Attaching A40D Auger Header to an M205 Self-Propelled Windrower ................................................... 59
3.5.5 Configuring Reverser Valve Jumper Hose for A40D Auger Header ......................................................... 64
3.5.6 Routing A40D Auger Header Hydraulic Drive Hoses............................................................................ 65
3.6 Detaching A40D Auger Header from M Series Self-Propelled Windrower........................................................ 72
3.7 Header Lift Cylinder Lock-Out Valves........................................................................................................ 77
3.8 Operating Variables .............................................................................................................................. 78
3.8.1 Setting Lean Bar........................................................................................................................... 78
3.8.2 Adjusting Auger Speed.................................................................................................................. 79
3.8.3 Adjusting Reel Speed .................................................................................................................... 79
3.8.4 Setting Auger Position................................................................................................................... 79
TABLE OF CONTENTS
262334 xii Revision A
Adjusting Auger Fore-Aft Position .................................................................................................. 80
Adjusting Vertical Position............................................................................................................ 81
3.8.5 Setting Reel Position..................................................................................................................... 82
Adjusting Reel Fore-Aft Position .................................................................................................... 83
Adjusting Reel Vertical Position ..................................................................................................... 84
Checking Reel Tine to Header Pan Clearance ................................................................................... 86
3.8.6 Setting Tine Aggressiveness ........................................................................................................... 87
3.8.7 Adjusting Header Angle................................................................................................................. 88
3.8.8 Setting Cutting Height................................................................................................................... 89
3.8.9 Checking and Adjusting Float –M2 Series Windrowers ....................................................................... 90
Checking Float –M2 Series Windrowers ......................................................................................... 90
Setting Float –M2 Series Windrowers ............................................................................................ 91
Removing and Restoring Float –M2 Series Windrowers .................................................................... 92
Setting Float Options with Fixed Deck –M2 Series Windrowers .......................................................... 93
3.8.10 Checking and Adjusting Float –M1 and M2 Series Windrowers .......................................................... 95
Checking Float –M1 Series Windrowers ......................................................................................... 95
Setting Float –M1 Series Windrowers ............................................................................................ 96
Removing and Restoring Float –M1 Series Windrowers .................................................................... 97
Setting Float Options with Fixed Deck –M1 Series Windrowers .......................................................... 98
3.8.11 Checking and Adjusting Float –M Series Self-Propelled Windrowers ................................................... 99
3.8.12 Setting Feed Pan and Rock Drop Tine Position ............................................................................... 100
3.8.13 Adjusting Conditioner Roll Gap ................................................................................................... 101
3.8.14 Adjusting Conditioner Roll Tension .............................................................................................. 102
3.8.15 Positioning Forming Shields........................................................................................................ 103
Positioning Side Deflectors ......................................................................................................... 104
Positioning Rear Deflector (Fluffer Shield) ..................................................................................... 104
3.9 Recommended Operating Settings......................................................................................................... 106
3.9.1 Recommended Settings and Checks for A40DX GSS Auger Header ...................................................... 110
3.10 Unplugging Conditioner and Knife........................................................................................................ 111
3.11 Grass Seed Special ............................................................................................................................ 113
3.11.1 Stub Guards and Hold-Downs ..................................................................................................... 113
3.11.2 Special Auger Design for Grass Seed Special .................................................................................. 114
3.11.3 Seven-Bat Reel......................................................................................................................... 114
3.11.4 Auger Pan Extensions................................................................................................................ 115
Installing and Adjusting Pan Extensions ........................................................................................ 115
3.11.5 Windrow Forming Rods ............................................................................................................. 117
3.12 Selecting Ground Speed ..................................................................................................................... 118
3.13 Tall Crop Dividers.............................................................................................................................. 119
3.13.1 Adjusting Tall Crop Dividers........................................................................................................ 119
3.13.2 Removing Tall Crop Dividers ....................................................................................................... 120
3.14 Haying Tips ...................................................................................................................................... 122
3.14.1 Curing .................................................................................................................................... 122
3.14.2 Topsoil Moisture ...................................................................................................................... 122
3.14.3 Weather and Topography .......................................................................................................... 122
3.14.4 Windrow Characteristics............................................................................................................ 122
3.14.5 Driving on Windrow.................................................................................................................. 123
TABLE OF CONTENTS
262334 xiii Revision A
3.14.6 Raking and Tedding .................................................................................................................. 123
3.14.7 Using Chemical Drying Agents .................................................................................................... 123
Chapter 4: Maintenance and Servicing.................................................................................................. 125
4.1 Preparing for Servicing ........................................................................................................................ 125
4.2 Opening/Closing Driveshield................................................................................................................. 126
4.3 Opening/Closing Endshields ................................................................................................................. 129
4.4 Adjusting Auger Cover ......................................................................................................................... 130
4.5 Maintenance Requirements ................................................................................................................. 131
4.5.1 Maintenance Schedule/Record..................................................................................................... 132
4.5.2 Break-in Inspection .................................................................................................................... 133
4.5.3 Preseason Checks ...................................................................................................................... 133
4.5.4 Storage .................................................................................................................................... 133
4.6 Lubrication ........................................................................................................................................ 135
4.6.1 Greasing Procedure .................................................................................................................... 135
4.6.2 Lubrication Points ...................................................................................................................... 135
Lubrication Points: Auger Header ................................................................................................ 136
Lubrication Points: Hay Conditioner ............................................................................................. 138
Lubrication Points: Drivelines...................................................................................................... 139
Lubrication Points: Knife and Gearbox .......................................................................................... 140
4.6.3 Installing Sealed Bearings ............................................................................................................ 141
4.7 Hydraulics ......................................................................................................................................... 142
4.7.1 Servicing Header Hydraulics ......................................................................................................... 142
4.7.2 Checking Hoses and Lines ............................................................................................................ 142
4.8 Cutterbar .......................................................................................................................................... 143
4.8.1 Replacing Knife Section ............................................................................................................... 143
4.8.2 Removing Knife ......................................................................................................................... 144
4.8.3 Installing Knife........................................................................................................................... 145
4.8.4 Removing Knifehead Bearing........................................................................................................ 146
4.8.5 Installing Knifehead Bearing......................................................................................................... 146
4.8.6 Removing Spare Knife from Storage .............................................................................................. 147
4.8.7 Guards ..................................................................................................................................... 147
Aligning Guard ......................................................................................................................... 148
Replacing Pointed Guards and Hold-Downs ................................................................................... 150
Replacing Pointed Center Guard on Double-Knife Header ................................................................ 152
Replacing Center Stub Guard on Double-Knife Header..................................................................... 154
4.8.8 Hold-Downs .............................................................................................................................. 156
Adjusting Knife Hold-Down: Center Guard –Double-Knife Header ..................................................... 158
Adjusting Knife Hold-Down: Stub Guard –Double-Knife Header ........................................................ 158
4.8.9 Knife Drive Box .......................................................................................................................... 159
Checking Mounting Bolts ........................................................................................................... 159
Removing Knife Drive Box .......................................................................................................... 160
Installing Knife Drive Box............................................................................................................ 161
Removing Knife Drive Box Pulley ................................................................................................. 163
Installing Knife Drive Box Pulley................................................................................................... 163
Changing Knife Drive Box Oil....................................................................................................... 163
TABLE OF CONTENTS
262334 xiv Revision A
4.8.10 Adjusting Knife Timing............................................................................................................... 164
4.9 Header Drive Systems ......................................................................................................................... 167
4.9.1 Header Knife Drive ..................................................................................................................... 167
Checking/Adjusting V-Belt Tension on Left Side.............................................................................. 167
Removing Left V-Belts ............................................................................................................... 167
Installing Double V-Belts ............................................................................................................ 168
Checking and Adjusting Left Timing Belt Tension ............................................................................ 169
Removing Timing Belt from Left Side............................................................................................ 169
Installing Left Timing Belt ........................................................................................................... 171
Checking and Adjusting Right Timing Belt Tension .......................................................................... 172
Removing Right Timing Belt ........................................................................................................ 173
Installing Right Timing Belt ......................................................................................................... 174
4.9.2 Header Reel Drive ...................................................................................................................... 175
4.9.3 Header Auger Drive .................................................................................................................... 175
4.10 Reel Tines and Tine Bar Bearings ......................................................................................................... 176
4.10.1 Replacing Tine and Bearing: Cam End –Disc #1 ............................................................................. 176
4.10.2 Replacing Tine and Bearing: Disc #2............................................................................................. 180
4.10.3 Replacing Tine and Bearing: Center Section X ................................................................................ 184
4.10.4 Replacing Tine and Bearing: Opposite Cam –Section Y.................................................................... 186
4.10.5 Replacing Tine: Tine Bar Extension –Section Z............................................................................... 188
4.11 Straightening Auger Pans ................................................................................................................... 190
4.12 Replacing Rubber Fingers ................................................................................................................... 191
4.13 Stripper Bar ..................................................................................................................................... 192
4.13.1 Removing Stripper Bar .............................................................................................................. 192
4.13.2 Replacing Stripper Bars ............................................................................................................. 193
4.13.3 Installing Front Stripper Bar Extensions ........................................................................................ 193
4.14 Conditioner ..................................................................................................................................... 195
4.14.1 Changing Gearbox Oil................................................................................................................ 195
4.14.2 Removing Forming Shield .......................................................................................................... 197
4.14.3 Disassembling Forming Shield..................................................................................................... 199
4.14.4 Assembling Forming Shield ........................................................................................................ 200
4.14.5 Installing Forming Shield............................................................................................................ 202
4.14.6 Removing Header Drive Motor ................................................................................................... 205
4.14.7 Installing Header Drive Motor..................................................................................................... 206
4.14.8 Removing Conditioner Gearbox .................................................................................................. 207
4.14.9 Installing Conditioner Gearbox.................................................................................................... 210
4.14.10 Checking/Adjusting Roll Alignment ............................................................................................ 213
4.14.11 Checking and Adjusting Roll Timing............................................................................................ 216
4.15 Replacing Skid Shoe Wear Plate........................................................................................................... 218
4.16 Gauge Rollers................................................................................................................................... 220
4.16.1 Removing Gauge Rollers ............................................................................................................ 220
4.16.2 Installing Gauge Rollers ............................................................................................................. 220
4.17 Maintaining the Electrical System ........................................................................................................ 222
TABLE OF CONTENTS
262334 xv Revision A
Chapter 5: Optional Equipment ............................................................................................................. 223
5.1 Options and Attachments .................................................................................................................... 223
5.1.1 Additional Skid Shoes ................................................................................................................. 223
5.1.2 Gauge Roller Kit......................................................................................................................... 223
5.1.3 Replacement Reel Bat Kit ............................................................................................................ 224
5.1.4 Stub Guard Conversion Kit ........................................................................................................... 224
5.1.5 Tall Crop Divider Kit.................................................................................................................... 225
5.1.6 Hose Bundle Storage Kit .............................................................................................................. 225
5.1.7 Reel Speed Control Kit ................................................................................................................ 226
Chapter 6: Troubleshooting.................................................................................................................... 227
6.1 Header Performance........................................................................................................................... 227
6.2 Mechanical........................................................................................................................................ 231
Chapter 7: Reference .............................................................................................................................. 233
7.1 Recommended Torques....................................................................................................................... 233
7.1.1 Torque Specifications.................................................................................................................. 233
SAE Bolt Torque Specifications .................................................................................................... 233
Metric Bolt Specifications........................................................................................................... 235
Metric Bolt Specifications –Cast Aluminum................................................................................... 236
Flare-Type Hydraulic Fittings....................................................................................................... 237
O-Ring Boss Hydraulic Fittings –Adjustable ................................................................................... 238
O-Ring Boss Hydraulic Fittings –Non-Adjustable ............................................................................ 240
O-Ring Face Seal Hydraulic Fittings .............................................................................................. 240
Tapered Pipe Thread Fittings ...................................................................................................... 242
7.2 Conversion Chart................................................................................................................................ 243
Index........................................................................................................................................................ 245
Recommended Fluids and Lubricants.................................................................................................... 251
TABLE OF CONTENTS
262334 1Revision A
Chapter 1: Safety
Understanding and consistently following these safety procedures will help to ensure the safety of those operating the
machine and of bystanders.
1.1 Safety Alert Symbols
The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine.
1000915
Figure 1.1: Safety Symbol
This symbol means:
•ATTENTION!
•BECOME ALERT!
•YOUR SAFETY IS INVOLVED!
Carefully read and follow the safety message accompanying this
symbol.
Why is safety important to you?
•Accidents disable and kill
•Accidents cost
•Accidents can be avoided
262334 2Revision A
1.2 Signal Words
Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,
IMPORTANT and NOTE, identify non-safety related information.
Signal words are selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if it is not prevented, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if it is not prevented, could result in death or serious injury. It may also
be used to alert you to unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if it is not prevented, may result in minor or moderate injury. It may
also be used to alert you to unsafe practices.
IMPORTANT:
Indicates a situation that, if not prevented, could result in a malfunction or damage to the machine.
NOTE:
Provides additional information or advice.
SAFETY
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