MacDon M1170 User manual

M1170
Windrower
Operator’s Manual
214733 Revision A
Original Instruction
The harvesting specialists.

This manual contains instructions for safety, operation, maintenance, and service for the MacDon M1170 Windrower,
featuring Dual Direction®and CrossFlex™rear suspension.
1016391
Published August 2018
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and
other reproductive harm. Battery posts, terminals, and related accessories contain lead and lead components. Wash hands
after handling.
Whole Body and Hand-Arm Vibration Levels
The weighted root mean square acceleration, to which the whole body is subjected, ranges from 0.44 to 0.81 m/s2as
measured on a representative machine during typical operations and analyzed in accordance with ISO 5008.
During the same operations, the weighted root means square hand-arm vibration was less than 2.40 m/s2when analyzed in
accordance with ISO 5349. These acceleration values depend on the ground roughness, operating speed, and the
operator's experience, weight, and driving habits.
Noise Levels
The A-weighted sound pressure levels inside the operator's station ranged from 69.1 to 69.4 dB(A) as measured on several
representative machines in accordance with ISO 5131. The sound pressure level depends upon the engine speed and load,
field and crop conditions, and the type of platform used.

Declaration of Conformity
1026635
214733 Revision A

1026636
214733 Revision A

Introduction
This instruction manual contains information on the MacDon M1170 Windrower, which when coupled with one of
MacDon’s D1XL Series Draper Headers, D1X Draper Headers, R1 Series Rotary Disc Headers, or A40DX Auger Headers,
provides a package designed to cut and lay a variety of crops into fluffy, uniform windrows.
Carefully read all the material provided before attempting to use the machine.
If you follow the instructions provided, your M1170 Windrower will work well for many years.
Use this manual as your first source of information about the machine. Use the Table of Contents and the Index to guide
you to specific areas. Study the Table of Contents to familiarize yourself with how the material is organized. Use this
manual in conjunction with your header operator's manual.
When setting up the machine or making adjustments, review and follow the recommended machine settings in all relevant
MacDon publications. Failure to do so may compromise the machine function and machine life and may result in a
hazardous situation.
MacDon provides warranty for Customers who operate and maintain their equipment as described in this manual. A copy
of the MacDon Industries Limited Warranty Policy, which explains this warranty, should have been provided to you by your
Dealer. Damage resulting from any of the following conditions will void the warranty:
•Accident
•Misuse
•Abuse
•Improper maintenance or neglect
•Abnormal or extraordinary use of the machine
•Failure to use the machine, equipment, component, or part in accordance with the manufacturer’s instructions
A manual storage case is provided in the cab. Keep this manual handy for frequent reference and to pass on to new
Operators or Owners. Call your Dealer if you need assistance, information, or additional copies of this manual.
Conventions
•The M1170 Windrower is Dual Direction®, meaning the windrower can be driven in cab-forward or engine-forward
modes. Right and left designations are therefore determined from the operator’s position, facing the direction of travel.
This manual uses the terms “right cab-forward”,“left cab-forward”,“right engine-forward”, and “left engine-forward”
when referencing specific locations on the machine.
•Unless otherwise noted, use the standard torque values provided in Chapter8.1 Torque Specifications, page 417 of this
document.
NOTE:
Keep your MacDon publications up-to-date. The most current version can be downloaded from our website
(www.macdon.com) or from our Dealer-only site (https://portal.macdon.com) (login required).
214733 iRevision A

Serial Numbers
If you require MacDon technical assistance, please have the machine’s serial numbers recorded and ready before you call.
Record the model number, serial number, and year of manufacture of the windrower and engine on the lines below.
1013425
A
Windrower Serial Number Location
The windrower serial number plate (A) is located on the left side
of the main frame near the walking beam.
Windrower Model Number: _________________________
Windrower Serial Number: _________________________
Year of Manufacture: ______________________________
1017705
A
Engine Serial Number Location
The engine serial number plate (A) is located on top of the
engine cylinder head cover.
Engine Serial Number: ____________________________
Year of Manufacture: ______________________________
214733 ii Revision A

214733 iii Revision A
Introduction ................................................................................................................................................i
Serial Numbers............................................................................................................................................ii
Chapter 1: Safety ........................................................................................................................................ 1
1.1 Safety Alert Symbols ...............................................................................................................................1
1.2 Signal Words .........................................................................................................................................2
1.3 General Safety .......................................................................................................................................3
1.4 Maintenance Safety ................................................................................................................................5
1.5 Hydraulic Safety .....................................................................................................................................6
1.6 Tire Safety.............................................................................................................................................7
1.7 Battery Safety ........................................................................................................................................8
1.8 Welding Precaution ................................................................................................................................9
1.9 Engine Safety....................................................................................................................................... 14
1.9.1 High-Pressure Rail ........................................................................................................................ 14
1.9.2 Engine Electronics ........................................................................................................................ 15
1.10 Safety Signs ....................................................................................................................................... 16
1.10.1 Installing Safety Decals ................................................................................................................ 16
1.11 Safety Sign Locations ........................................................................................................................... 17
1.12 Understanding Safety Signs .................................................................................................................. 19
Chapter 2: Product Overview................................................................................................................... 29
2.1 Definitions .......................................................................................................................................... 29
2.2 Specifications....................................................................................................................................... 32
2.3 Windrower Dimensions ......................................................................................................................... 36
2.4 Component Location............................................................................................................................. 37
Chapter 3: Operator’s Station.................................................................................................................. 39
3.1 Operator Console ................................................................................................................................. 39
3.2 Operator Presence System ..................................................................................................................... 41
3.2.1 Header Drive............................................................................................................................... 41
3.2.2 Engine and Transmission ............................................................................................................... 41
3.3 Operator’s Seat Adjustments.................................................................................................................. 42
3.3.1 Armrest...................................................................................................................................... 42
3.3.2 Armrest Angle ............................................................................................................................. 42
3.3.3 Suspension and Height.................................................................................................................. 43
3.3.4 Fore-Aft Slide Control ................................................................................................................... 43
3.3.5 Fore-Aft Isolator Control ............................................................................................................... 44
3.3.6 Tilt ............................................................................................................................................ 44
3.3.7 Lumbar Support........................................................................................................................... 45
3.3.8 Vertical Dampener ....................................................................................................................... 45
3.3.9 Cushion Tilt (Deluxe Cab Only) ....................................................................................................... 46
3.3.10 Cushion Extension (Deluxe Cab Only) ............................................................................................. 46
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214733 iv Revision A
3.3.11 Lateral Isolation Lockout (Deluxe Cab Only) .................................................................................... 47
3.3.12 Heating/Cooling (Deluxe Cab Only)................................................................................................ 47
3.4 Training Seat ....................................................................................................................................... 48
3.5 Seat Belts............................................................................................................................................ 49
3.6 Adjusting the Steering Column and Steering Wheel .................................................................................... 51
3.7 Lighting .............................................................................................................................................. 52
3.7.1 Cab-Forward Lighting –Field.......................................................................................................... 52
3.7.2 Cab-Forward Lighting –Road ......................................................................................................... 53
3.7.3 Engine-Forward Lighting –Road ..................................................................................................... 54
3.7.4 Tail / Beacon Lighting ................................................................................................................... 55
3.7.5 Turn Signal / Hazard Lighting.......................................................................................................... 56
3.8 Windshield Wipers................................................................................................................................ 57
3.9 Rear View Mirrors ................................................................................................................................ 58
3.10 Cab Temperature................................................................................................................................ 59
3.10.1 Heater Shut-Off Valve ................................................................................................................. 59
3.10.2 Air Distribution .......................................................................................................................... 59
3.10.3 Climate Controls ........................................................................................................................ 60
3.11 Operator Amenities............................................................................................................................. 61
3.12 Radio................................................................................................................................................ 63
3.12.1 AM/FM/CD/USB Radio with Bluetooth®Wireless Technology ............................................................ 63
Activating Bluetooth®Feature ...................................................................................................... 65
Pairing a Bluetooth®Device.......................................................................................................... 65
3.13 Horn................................................................................................................................................. 66
3.14 Engine Controls .................................................................................................................................. 67
3.14.1 Using Eco Engine Control (EEC) ..................................................................................................... 68
3.15 Windrower Controls ............................................................................................................................ 69
3.16 Header Controls ................................................................................................................................. 70
3.16.1 Header Engage Switch................................................................................................................. 70
3.16.2 Header Drive Reverse Button ....................................................................................................... 70
3.16.3 Ground Speed Lever (GSL) Switches............................................................................................... 71
Header Position Six-Way Switch .................................................................................................... 72
Reel Position Four-Way Switch...................................................................................................... 73
Reel and Disc Speed Switch .......................................................................................................... 73
One-Touch-Return Buttons (A, B, C) ............................................................................................... 74
3.16.4 Console Header Buttons .............................................................................................................. 76
Deck Shift / Float Presets ............................................................................................................. 76
Conveyor Speed Adjustment Buttons ............................................................................................. 77
Auxiliary Lift Switches.................................................................................................................. 77
3.17 Harvest Performance Tracker (HPT) Display ............................................................................................. 78
3.17.1 Harvest Performance Tracker (HPT) Screen Layout ........................................................................... 78
3.17.2 Navigating the Harvest Performance Tracker (HPT) Display................................................................ 81
Scroll Knob, Scroll Wheel, and Select Button.................................................................................... 81
Home, Back, and Select Buttons .................................................................................................... 82
Soft Keys................................................................................................................................... 82
QuickMenu System ..................................................................................................................... 83
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214733 vRevision A
Main Menu................................................................................................................................ 85
Menu Icons ............................................................................................................................... 85
Faults and Telltales ..................................................................................................................... 89
3.17.3 Setting up the Harvest Performance Tracker (HPT) Screen ................................................................. 90
Setting Screen Brightness and Volume............................................................................................ 90
Setting Time and Date ................................................................................................................. 92
Setting Language and Units of Measure .......................................................................................... 93
Resetting to Factory Defaults ........................................................................................................ 94
3.17.4 Calibrating the Windrower and Header .......................................................................................... 95
3.17.5 Setting Windrower Tire Size ......................................................................................................... 98
3.17.6 Activating Control Locks .............................................................................................................. 99
3.17.7 Machine Information Pages ....................................................................................................... 100
Accessing Windrower Information ............................................................................................... 100
Accessing Header Information .................................................................................................... 101
Accessing Software Information .................................................................................................. 102
Accessing Performance Information............................................................................................. 103
3.17.8 F1 to F4 Function Buttons .......................................................................................................... 104
Chapter 4: Operation.............................................................................................................................. 105
4.1 Owner/Operator Responsibilities .......................................................................................................... 105
4.2 Symbol Definitions.............................................................................................................................. 106
4.2.1 Windrower Operating Symbols..................................................................................................... 106
4.2.2 Harvest Performance Tracker Symbols........................................................................................... 107
4.3 Operating the Windrower .................................................................................................................... 109
4.3.1 Operational Safety ..................................................................................................................... 109
4.3.2 Break-in Period.......................................................................................................................... 110
4.3.3 Preseason Checks/Annual Service ................................................................................................. 110
Air Conditioning Compressor Coolant Cycling ................................................................................ 111
4.3.4 Daily Checks and Maintenance ..................................................................................................... 111
Filling Fuel Tank........................................................................................................................ 112
Filling the Diesel Exhaust Fluid (DEF) Tank ..................................................................................... 113
Checking Engine Oil Level........................................................................................................... 114
4.3.5 Engine Operation ....................................................................................................................... 115
Starting the Engine ................................................................................................................... 115
Programming the Eco Engine Control (EEC) ................................................................................... 119
Shutting down the Engine .......................................................................................................... 120
Engine Temperature.................................................................................................................. 120
Engine Oil Pressure ................................................................................................................... 121
Exhaust System Cleaning............................................................................................................ 121
Operator Console Buttons .......................................................................................................... 123
Entering and Exiting the Windrower............................................................................................. 124
Adjusting Ground Speed Limit..................................................................................................... 125
Driving Forward in Cab-Forward Mode ......................................................................................... 126
Driving in Reverse in Cab-Forward Mode ...................................................................................... 127
Driving Forward in Engine-Forward Mode ..................................................................................... 128
Driving in Reverse in Engine-Forward Mode .................................................................................. 130
Spin Turning ............................................................................................................................ 131
Stopping ................................................................................................................................. 131
Run Screen 3 –Performance Data ............................................................................................... 132
Run Screen 4 –Cooling Data....................................................................................................... 133
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214733 vi Revision A
4.3.6 Transporting ............................................................................................................................. 134
Driving on Road in Engine-Forward Mode ..................................................................................... 134
Driving on Road in Cab-Forward Mode ......................................................................................... 137
Towing Header with Windrower.................................................................................................. 139
Towing the Windrower (Emergency) ............................................................................................ 142
Engaging and Disengaging Final Drives ......................................................................................... 142
4.3.7 Storing the Windrower ............................................................................................................... 143
4.4 Attaching and Detaching Headers.......................................................................................................... 144
4.4.1 A40DX Auger Header .................................................................................................................. 144
Attaching an A40DX Auger Header............................................................................................... 144
Connecting A40DX Hydraulics ..................................................................................................... 150
Detaching an A40DX Auger Header .............................................................................................. 153
4.4.2 D1X or D1XL Series Draper Header ................................................................................................ 157
Attaching Draper Header Supports .............................................................................................. 157
Attaching a D1X or D1XL Series Header......................................................................................... 158
Connecting D1X or D1XL Series Hydraulics .................................................................................... 163
Detaching a D1X or D1XL Series Header ........................................................................................ 165
4.4.3 R1 Series Disc Header ................................................................................................................. 170
Attaching R1 Series Disc Header .................................................................................................. 170
Connecting R1 Series Hydraulics .................................................................................................. 175
Detaching R1 Series Header........................................................................................................ 178
4.5 Checking Header Settings..................................................................................................................... 183
4.6 Operating with a Header...................................................................................................................... 184
4.6.1 Engaging and Disengaging Header Safety Props............................................................................... 184
4.6.2 Using Header Float..................................................................................................................... 185
Checking Float.......................................................................................................................... 186
Setting the Float ....................................................................................................................... 187
Removing and Restoring Float..................................................................................................... 189
4.6.3 Header Drive............................................................................................................................. 190
Engaging and Disengaging the Header .......................................................................................... 190
Reversing the Header ................................................................................................................ 191
4.6.4 Adjusting Header Angle............................................................................................................... 192
Checking Self-Locking Center-Link Hook ........................................................................................ 193
4.6.5 Setting Cutting Height................................................................................................................. 194
4.6.6 Double Windrowing.................................................................................................................... 194
Double Windrow Attachment (DWA) Deck Position ........................................................................ 195
Double Windrow Attachment (DWA) Conveyor Speed..................................................................... 195
4.6.7 Controlling the Swath Compressor ................................................................................................ 196
Locking the Swath Compressor ................................................................................................... 198
4.6.8 One-Touch-Return ..................................................................................................................... 198
4.6.9 Adjusting Header Raise and Lower Rates........................................................................................ 199
4.7 Operating with D1X or D1XL Series Draper Header ................................................................................... 201
4.7.1 Header Position ......................................................................................................................... 201
4.7.2 Adjusting Reel Fore-Aft Position ................................................................................................... 201
4.7.3 Adjusting Reel Height ................................................................................................................. 201
4.7.4 Leveling the Header ................................................................................................................... 202
4.7.5 Reel Speed................................................................................................................................ 204
Adjusting Reel Speed................................................................................................................. 204
Setting Reel Speed in Auto Mode ................................................................................................ 205
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214733 vii Revision A
Setting Reel Speed in Manual Mode............................................................................................. 206
Adjusting Reel Alarm Pressure .................................................................................................... 208
4.7.6 Draper Speed ............................................................................................................................ 209
Adjusting Draper Speed ............................................................................................................. 209
Setting Draper Speed in Auto Mode ............................................................................................. 210
Setting Draper Speed in Manual Mode ......................................................................................... 212
Adjusting Draper Alarm Pressure ................................................................................................. 213
Draper Slip Warning .................................................................................................................. 215
4.7.7 Knife Speed............................................................................................................................... 216
Setting Knife Speed ................................................................................................................... 217
Adjusting Knife Alarm Pressure –Draper Header ............................................................................ 219
Adjusting Knife Speed Alarm....................................................................................................... 221
4.7.8 Deck Shift Control ...................................................................................................................... 223
Deck Shift................................................................................................................................ 223
Setting Float Options with Deck Shift ........................................................................................... 224
4.7.9 Draper Header Run Screens ......................................................................................................... 225
Run Screen 1 ........................................................................................................................... 226
Run Screen 2 ........................................................................................................................... 227
4.8 Operating with an A40DX Auger Header ................................................................................................. 228
4.8.1 Reel/Auger Speed ...................................................................................................................... 228
Adjusting Reel Speed................................................................................................................. 228
Setting Reel Speed in Auto Mode ................................................................................................ 228
Setting Reel Speed in Manual Mode............................................................................................. 230
Adjusting the Reel/Auger Alarm Pressure...................................................................................... 231
4.8.2 Knife Speed............................................................................................................................... 233
Setting Knife Speed ................................................................................................................... 234
Adjusting Knife Alarm Pressure –Auger Header ............................................................................. 235
Adjusting Knife Speed Alarm....................................................................................................... 236
4.8.3 Auger Header Run Screens .......................................................................................................... 238
Run Screen 1 ........................................................................................................................... 238
Run Screen 2 ........................................................................................................................... 239
4.9 Operating with an R1 Series Self-Propelled Rotary Disc Header................................................................... 240
4.9.1 Disc Speed ................................................................................................................................ 240
Setting Disc Speed .................................................................................................................... 240
Adjusting Disc Pressure Alarm..................................................................................................... 241
4.9.2 Setting Float Options with Fixed Deck ............................................................................................ 243
4.9.3 Disc Header Run Screens ............................................................................................................. 245
Run Screen 1 ........................................................................................................................... 245
Run Screen 2 ........................................................................................................................... 246
Chapter 5: Maintenance and Servicing.................................................................................................. 247
5.1 Recommended Fuel, Fluids, and Lubricants ............................................................................................. 247
5.1.1 Storing Lubricants and Fluids........................................................................................................ 247
5.1.2 Fuel Specifications...................................................................................................................... 248
5.1.3 Lubricants, Fluids, and System Capacities ....................................................................................... 249
5.1.4 Filter Part Numbers .................................................................................................................... 251
5.2 Windrower Break-In Inspections and Maintenance Schedule...................................................................... 252
5.2.1 Break-in Inspection Schedule ....................................................................................................... 252
5.2.2 Maintenance Schedule/Record..................................................................................................... 253
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214733 viii Revision A
5.2.3 Electronic Maintenance Tool........................................................................................................ 255
5.3 Engine Compartment .......................................................................................................................... 256
5.3.1 Opening Hood ........................................................................................................................... 256
5.3.2 Closing Hood............................................................................................................................. 257
5.4 Platform ........................................................................................................................................... 258
5.4.1 Opening Platform....................................................................................................................... 258
5.4.2 Closing Platform ........................................................................................................................ 258
5.4.3 Adjusting the Platform ................................................................................................................ 259
5.4.4 Accessing Tool Box ..................................................................................................................... 260
5.5 System Maintenance Overviews............................................................................................................ 261
5.5.1 Diesel Exhaust Fluid (DEF) System ................................................................................................. 261
Draining the Diesel Exhaust Fluid (DEF) Tank ................................................................................. 261
Filling the Diesel Exhaust Fluid (DEF) Tank ..................................................................................... 262
5.5.2 Twin-Flow Cooling System ........................................................................................................... 263
Engine Cooling ......................................................................................................................... 264
Charge Air Cooler (CAC) ............................................................................................................. 265
Hydraulic Oil Cooler .................................................................................................................. 266
Air Conditioning (A/C)................................................................................................................ 267
5.5.3 Air Intake System ....................................................................................................................... 268
5.5.4 Hydraulic System ....................................................................................................................... 269
Hydraulic Oil Cooler .................................................................................................................. 270
Knife/Disc Drive Hydraulics......................................................................................................... 270
Reel and Draper Hydraulics ........................................................................................................ 270
Traction Drive Hydraulics ........................................................................................................... 270
5.5.5 Electrical System........................................................................................................................ 271
Module Layout......................................................................................................................... 271
Master Controller ..................................................................................................................... 275
Extension Modules.................................................................................................................... 275
Relay Modules ......................................................................................................................... 275
Preventing Electrical System Damage ........................................................................................... 276
5.6 Break-In Inspection Procedures............................................................................................................. 277
5.6.1 Tightening Drive Wheel Nuts........................................................................................................ 277
5.6.2 Tightening Caster Wheel Nuts ...................................................................................................... 278
5.6.3 Tightening Caster Wheel Anti-Shimmy Dampeners........................................................................... 279
5.6.4 Tightening Walking Beam Adjustment Bolts.................................................................................... 279
5.6.5 Tensioning Air Conditioner (A/C) Compressor Belts .......................................................................... 280
5.6.6 Changing Engine Gearbox Lubricant .............................................................................................. 281
5.6.7 Changing Wheel Drive Lubricant ................................................................................................... 282
5.6.8 Changing Hydraulic Filters ........................................................................................................... 283
Charge Filter ............................................................................................................................ 283
Return Oil Filter........................................................................................................................ 284
5.7 Every 10 Hours or Daily ....................................................................................................................... 286
5.7.1 Checking Engine Oil Level ............................................................................................................ 287
Adding Engine Oil ..................................................................................................................... 288
5.7.2 Fuel/Water Separator ................................................................................................................. 289
Removing Water from Fuel System .............................................................................................. 289
5.7.3 Checking Hydraulic Oil ................................................................................................................ 290
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214733 ix Revision A
5.7.4 Checking Tire Pressures............................................................................................................... 291
5.7.5 Checking Engine Coolant Level ..................................................................................................... 294
5.7.6 Hoses and Lines ......................................................................................................................... 295
5.7.7 Filling Fuel Tank ......................................................................................................................... 296
5.7.8 Filling the Diesel Exhaust Fluid (DEF) Tank ...................................................................................... 297
5.8 Every 50 Hours................................................................................................................................... 298
5.8.1 Fresh Air Intake Filter ................................................................................................................. 298
Removing Fresh Air Intake Filter.................................................................................................. 298
Inspecting and Cleaning Fresh Air Intake Filter Element ................................................................... 299
Installing Fresh Air Intake Filter ................................................................................................... 300
5.8.2 Checking Engine Gearbox Lubricant Level and Adding Lubricant ......................................................... 301
5.8.3 Greasing the Windrower ............................................................................................................. 302
Greasing Procedure................................................................................................................... 302
Grease Points........................................................................................................................... 303
5.9 Every 100 Hours ................................................................................................................................. 304
5.9.1 Servicing Return Air Filter ............................................................................................................ 304
5.9.2 Cleaning Cooler Module .............................................................................................................. 305
Cleaning Left Cooling Module ..................................................................................................... 306
Cleaning Right Cooling Module.................................................................................................... 308
5.10 Every 250 Hours or Annually............................................................................................................... 310
5.10.1 Changing Engine Oil .................................................................................................................. 310
Draining Engine Oil ................................................................................................................... 310
Replacing Engine Oil Filter .......................................................................................................... 311
Adding Engine Oil ..................................................................................................................... 312
5.10.2 Maintaining Engine Air Filters ..................................................................................................... 313
Removing Engine Primary Air Filter .............................................................................................. 313
Installing Engine Primary Air Filter ............................................................................................... 315
Cleaning Primary Air Filter.......................................................................................................... 316
Replacing Secondary Air Filter..................................................................................................... 316
5.10.3 Checking Wheel Drive Lubricant Level.......................................................................................... 317
5.10.4 Adding Wheel Drive Lubricant .................................................................................................... 318
5.10.5 Inspecting Exhaust System ......................................................................................................... 319
5.10.6 Changing Engine Gearbox Lubricant............................................................................................. 321
5.11 Every 500 Hours or Annually............................................................................................................... 322
5.11.1 Maintaining Fuel Filters ............................................................................................................. 322
Removing Primary Fuel Filter ...................................................................................................... 322
Installing Primary Fuel Filter ....................................................................................................... 323
Removing Secondary Fuel Filter................................................................................................... 323
Installing Secondary Fuel Filter.................................................................................................... 324
Priming Fuel System.................................................................................................................. 324
5.11.2 Safety Systems......................................................................................................................... 325
Checking Operator Presence System ............................................................................................ 325
Checking Engine Interlock .......................................................................................................... 328
5.12 Every 1000 Hours.............................................................................................................................. 329
5.12.1 Removing and Installing the Fuel Tank Vent Filter .......................................................................... 329
5.12.2 DEF Supply Module Filter........................................................................................................... 331
Checking the Dosing Unit Filter ................................................................................................... 331
Removing the Supply Module Filter ............................................................................................. 332
TABLE OF CONTENTS

214733 xRevision A
Cleaning and Inspecting the Supply Module Filter........................................................................... 334
Installing the Supply Module Filter............................................................................................... 334
5.13 Every 2000 Hours.............................................................................................................................. 335
5.13.1 Changing Engine Coolant ........................................................................................................... 335
Draining Coolant....................................................................................................................... 335
Adding Coolant ........................................................................................................................ 337
5.13.2 Draining Hydraulic Oil ............................................................................................................... 338
5.13.3 Filling Hydraulic Oil................................................................................................................... 340
5.13.4 Replacing the Diesel Exhaust Fluid (DEF) Vent Hose Filter ................................................................ 341
5.13.5 General Engine Inspection ......................................................................................................... 341
5.14 Annual Service ................................................................................................................................. 342
5.14.1 Batteries................................................................................................................................. 342
Maintaining a Battery ................................................................................................................ 342
Opening Battery Cover .............................................................................................................. 343
Closing Battery Cover ................................................................................................................ 343
Charging a Battery .................................................................................................................... 344
Boosting a Battery .................................................................................................................... 346
Removing a Battery................................................................................................................... 348
Installing a Battery .................................................................................................................... 348
Disconnecting a Battery ............................................................................................................. 349
Connecting Batteries ................................................................................................................. 350
Auxiliary Power Posts ................................................................................................................ 351
5.14.2 Checking Steering Link Pivots ..................................................................................................... 352
5.14.3 Air Conditioning Evaporator ....................................................................................................... 354
Removing Air Conditioning (A/C) Cover......................................................................................... 354
Cleaning Air Conditioning (A/C) Evaporator Core ............................................................................ 355
Installing Air Conditioning (A/C) Cover.......................................................................................... 356
5.14.4 Checking Engine Coolant Strength ............................................................................................... 357
5.15 Maintenance as Required................................................................................................................... 358
5.15.1 Seat Belts................................................................................................................................ 358
5.15.2 Draining Fuel Tank.................................................................................................................... 358
5.15.3 Draining the Diesel Exhaust Fluid (DEF) Tank ................................................................................. 359
5.15.4 Belts ...................................................................................................................................... 360
Tensioning Engine Fan Drive Belt................................................................................................. 360
Replacing Engine Fan Drive Belt .................................................................................................. 360
Tensioning Air Conditioner (A/C) Compressor Belts......................................................................... 362
Replacing Air Conditioner (A/C) Compressor Belts .......................................................................... 363
5.15.5 Engine Speed........................................................................................................................... 363
5.15.6 Lighting .................................................................................................................................. 364
Aligning Headlights: Engine-Forward ............................................................................................ 364
Aligning Headlights: Cab-Forward ................................................................................................ 365
Adjusting Front Field Lights ........................................................................................................ 366
Adjusting Rear Roof Work Lights ................................................................................................. 367
Adjusting Rear Swath Lights........................................................................................................ 368
Replacing Bulbs in Standard Work Lights....................................................................................... 369
Replacing Headlight Bulb (Engine-Forward) ................................................................................... 370
Replacing LED Lights (Deluxe Cab Only) ........................................................................................ 372
Replacing Bulbs in Red and Amber Lights ...................................................................................... 373
Replacing Red Tail Lights ............................................................................................................ 374
Replacing Beacon Lights............................................................................................................. 374
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214733 xi Revision A
Replacing the Cabin Dome Bulb................................................................................................... 375
Replacing the Cabin Dome Light Assembly .................................................................................... 376
Turn Signal Indicators ................................................................................................................ 377
5.15.7 Accessing Circuit Breakers and Fuses ........................................................................................... 378
Checking and Replacing Fuses ..................................................................................................... 379
Replacing Circuit Breakers and Relays........................................................................................... 380
Fuse Panel and Relay Module Decals............................................................................................ 381
Inspecting and Replacing 125A Main Fuses.................................................................................... 386
5.15.8 Drive Wheels ........................................................................................................................... 387
Raising Drive Wheel .................................................................................................................. 387
Removing Drive Wheels ............................................................................................................. 388
Installing Drive Wheels .............................................................................................................. 389
Lowering Drive Wheel ............................................................................................................... 390
5.15.9 Caster Wheels ......................................................................................................................... 390
Adjusting Caster Tread Width ..................................................................................................... 390
Servicing Caster Wheels ............................................................................................................. 392
Chapter 6: Options and Attachments .................................................................................................... 395
6.1 Hood................................................................................................................................................ 395
6.1.1 High Debris Cooler Intake (Hood Scoops) ....................................................................................... 395
6.2 Cab .................................................................................................................................................. 396
6.2.1 Automated Steering Systems ....................................................................................................... 396
6.2.2 High Performance Lighting (Standard on Deluxe Cab Package) ........................................................... 396
6.3 Header Operation............................................................................................................................... 397
6.3.1 Booster Spring Kit (External) ........................................................................................................ 397
6.3.2 Double Booster Spring Kit (External).............................................................................................. 398
6.3.3 Double Windrow Attachment (DWA) ............................................................................................. 398
6.3.4 Double Windrow Attachment (DWA) Shutoff Kit.............................................................................. 398
6.3.5 Center-Link Lifter ....................................................................................................................... 399
6.3.6 Swath Compressor ..................................................................................................................... 399
6.4 Transport .......................................................................................................................................... 400
6.4.1 Ballast...................................................................................................................................... 400
6.4.2 Single Side Mud Caster Wheels..................................................................................................... 401
6.4.3 Towing Harness ......................................................................................................................... 401
6.4.4 Weight Box ............................................................................................................................... 401
Chapter 7: Troubleshooting.................................................................................................................... 403
7.1 Engine Troubleshooting ....................................................................................................................... 403
7.2 Electrical Troubleshooting.................................................................................................................... 407
7.3 Hydraulics Troubleshooting .................................................................................................................. 408
7.4 Header Drive Troubleshooting .............................................................................................................. 409
7.5 Traction Drive Troubleshooting ............................................................................................................. 410
7.6 Steering and Ground Speed Control Troubleshooting ................................................................................ 412
7.7 Cab Air Troubleshooting ...................................................................................................................... 413
7.8 Operator’s Station Troubleshooting ....................................................................................................... 416
TABLE OF CONTENTS

214733 xii Revision A
Chapter 8: Reference .............................................................................................................................. 417
8.1 Torque Specifications .......................................................................................................................... 417
8.1.1 Metric Bolt Specifications ............................................................................................................ 417
8.1.2 Metric Bolt Specifications Bolting into Cast Aluminum ...................................................................... 419
8.1.3 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable) ............................................................................ 420
8.1.4 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)...................................................................... 422
8.1.5 O-Ring Face Seal (ORFS) Hydraulic Fittings...................................................................................... 423
8.1.6 Tapered Pipe Thread Fittings........................................................................................................ 424
8.2 Conversion Chart................................................................................................................................ 425
8.3 Windrower Fault Codes ....................................................................................................................... 426
8.4 Engine Fault Codes ............................................................................................................................. 472
Index........................................................................................................................................................ 499
Lubricants, Fluids, and System Capacities ............................................................................................. 511
TABLE OF CONTENTS

214733 1Revision A
Chapter 1: Safety
1.1 Safety Alert Symbols
1000915
Figure 1.1: Safety Symbol
This safety alert symbol indicates important safety messages in
this manual and on safety signs on the machine.
This symbol means:
•ATTENTION!
•BECOME ALERT!
•YOUR SAFETY IS INVOLVED!
Carefully read and follow the safety message accompanying this
symbol.
Why is safety important to you?
•Accidents disable and kill
•Accidents cost
•Accidents can be avoided

214733 2Revision A
1.2 Signal Words
Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Signal words are
selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be
used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used
to alert against unsafe practices.
SAFETY

214733 3Revision A
1.3 General Safety
1000004
Figure 1.2: Safety Equipment
CAUTION
The following are general farm safety precautions that should
be part of your operating procedure for all types of machinery.
Protect yourself.
•When assembling, operating, and servicing machinery, wear
all protective clothing and personal safety devices that could
be necessary for job at hand. Do NOT take chances. You may
need the following:
•Hard hat
•Protective footwear with slip-resistant soles
•Protective glasses or goggles
•Heavy gloves
•Wet weather gear
•Respirator or filter mask
1000005
Figure 1.3: Safety Equipment
•Be aware that exposure to loud noises can cause hearing
impairment or loss. Wear suitable hearing protection devices
such as earmuffs or earplugs to help protect against loud
noises.
1010391
Figure 1.4: Safety Equipment
•Provide a first aid kit for use in case of emergencies.
•Keep a fire extinguisher on the machine. Be sure fire
extinguisher is properly maintained. Be familiar with its
proper use.
•Keep young children away from machinery at all times.
•Be aware that accidents often happen when Operator is tired
or in a hurry. Take time to consider safest way. Never ignore
warning signs of fatigue.
SAFETY

214733 4Revision A
1000007
Figure 1.5: Safety around Equipment
•Wear close-fitting clothing and cover long hair. Never wear
dangling items such as scarves or bracelets.
•Keep all shields in place. NEVER alter or remove safety
equipment. Make sure driveline guards can rotate
independently of shaft and can telescope freely.
•Use only service and repair parts made or approved by
equipment manufacturer. Substituted parts may not meet
strength, design, or safety requirements.
1000008
Figure 1.6: Safety around Equipment
•Keep hands, feet, clothing, and hair away from moving parts.
NEVER attempt to clear obstructions or objects from a
machine while engine is running.
•Do NOT modify machine. Unauthorized modifications may
impair machine function and/or safety. It may also shorten
machine’s life.
•To avoid bodily injury or death from unexpected startup of
machine, ALWAYS stop the engine and remove the key from
the ignition before leaving the operator’s seat for any reason.
1000009
Figure 1.7: Safety around Equipment
•Keep service area clean and dry. Wet or oily floors are
slippery. Wet spots can be dangerous when working with
electrical equipment. Be sure all electrical outlets and tools
are properly grounded.
•Keep work area well lit.
•Keep machinery clean. Straw and chaff on a hot engine is a
fire hazard. Do NOT allow oil or grease to accumulate on
service platforms, ladders, or controls. Clean machines before
storage.
•NEVER use gasoline, naphtha, or any volatile material for
cleaning purposes. These materials may be toxic and/or
flammable.
•When storing machinery, cover sharp or extending
components to prevent injury from accidental contact.
SAFETY