MacDon NEW HOLLAND D2 Series User manual

D2 Series
Draper Header for Windrowers
Operator’s Manual
214509 Revision A
Original Instruction
The Harvesting Specialists.

D2 Series Draper Header For Windrowers
ϭϬϰϬϮϴϯ
Published: April 2023
© 2023 MacDon Industries, Ltd.
The information in this publication is based on the information available and in effect at the time of printing. MacDon
Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the
information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.

Declaration of Conformity
0DF'RQ,QGXVWULHV/WG
0RUD\ 6WUHHW
:LQQLSHJ 0DQLWRED &DQDGD
5- 6
ϰƐƉĞƌ^ŚŝƉƉŝŶŐŽĐƵŵĞŶƚ
ϱ &ĞďƌƵĂƌLJ ϭϬ ϮϬϮϯ
ϲ ͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺͺ
ĚƌŝĞŶŶĞ dĂŶŬĞƵ
WƌŽĚƵĐƚ /ŶƚĞŐƌŝƚLJ
E
tĞ ϭ
ĞĐůĂƌĞ ƚŚĂƚ ƚŚĞ ƉƌŽĚƵĐƚ
DĂĐŚŝŶĞ dLJƉĞ Ϯ
EĂŵĞ ΘDŽĚĞů ϯ
^ĞƌŝĂů EƵŵďĞƌ;ƐͿ ϰ
ĨƵůĮůƐ Ăůů ƚŚĞ ƌĞůĞǀĂŶƚ ƉƌŽǀŝƐŝŽŶƐ ŽĨ ƚŚĞ ŝƌĞĐƟǀĞ
ϮϬϬϲϰϮ
,ĂƌŵŽŶŝnjĞĚ ƐƚĂŶĚĂƌĚƐ ƵƐĞĚ ĂƐ ƌĞĨĞƌƌĞĚ ƚŽ ŝŶ ƌƟĐůĞ
ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂĐĞ ĂŶĚ ĚĂƚĞ ŽĨ ĚĞĐůĂƌĂƟŽŶ ϱ
/ĚĞŶƟƚLJ ĂŶĚ ƐŝŐŶĂƚƵƌĞ ŽĨ ƚŚĞ ƉĞƌƐŽŶ ĞŵƉŽǁĞƌĞĚ ƚŽ
ĚƌĂǁ ƵƉ ƚŚĞ ĚĞĐůĂƌĂƟŽŶ ϲ
EĂŵĞ ĂŶĚ ĂĚĚƌĞƐƐ ŽĨ ƚŚĞ ƉĞƌƐŽŶ ĂƵƚŚŽƌŝnjĞĚ ƚŽ
ĐŽŵƉŝůĞ ƚŚĞ ƚĞĐŚŶŝĐĂů ĮůĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂů DĂŶĂŐĞƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;'ĞƌŵĂŶLJͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
'
ʻϭ
˃Ϯ
ʻϯ
ˁ;Ϳϰ
ϮϬϬϲϰϮK
ʰ
ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ʺϱ
ʰ
ϲ
ʰ
ʥˀ
˄DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ʧͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
sŝ ϭ
ĞƌŬůčƌĞƌ Ăƚ ƉƌĚƵŬƚĞƚ
DĂƐŬŝŶƚLJƉĞ Ϯ
EĂǀŶ ŽŐ ŵŽĚĞů ϯ
^ĞƌŝĞŶƵŵŵĞƌ ;-ŶƵŵƌĞͿ ϰ
KƉĨLJůĚĞƌ ĂůůĞ ďĞƐƚĞŵŵĞůƐĞƌ ŝĚŝƌĞŬƟǀ
ϮϬϬϲϰϮ&
ŶǀĞŶĚƚĞ ŚĂƌŵŽŶŝƐĞƌĞĚĞ ƐƚĂŶĚĂƌĚĞƌ ƐŽŵ ŚĞŶǀŝƐƚ
Ɵů ŝƉĂƌĂŐƌĂĨϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
^ƚĞĚ ŽŐ ĚĂƚŽ ĨŽƌ ĞƌŬůčƌŝŶŐĞŶ ϱ
/ĚĞŶƟƚĞƚ ƉĊ ŽŐ ƵŶĚĞƌƐŬƌŝŌ ĨƌĂ ĚĞŶ ƉĞƌƐŽŶ ƐŽŵ Ğƌ
ďĞŵLJŶĚŝŐĞƚ Ɵů Ăƚ ƵĚĂƌďĞũĚĞ ĞƌŬůčƌŝŶŐĞŶ ϲ
EĂǀŶ ŽŐ ĂĚƌĞƐƐĞ ƉĊ ĚĞŶ ƉĞƌƐŽŶ ƐŽŵ Ğƌ ďĞŵLJŶĚŝŐĞƚ
Ɵů Ăƚ ƵĚĂƌďĞũĚĞ ĚĞŶ ƚĞŬŶŝƐŬĞ Įů
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŝƌĞŬƚƆƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
-ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;dLJƐŬůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
tŝƌ ϭ
ƌŬůćƌĞŶ ŚŝĞƌŵŝƚ ĚĂƐƐ ĚĂƐ WƌŽĚƵŬƚ
DĂƐĐŚŝŶĞŶƚLJƉ Ϯ
EĂŵĞ ΘDŽĚĞůů ϯ
^ĞƌŝĞŶŶƵŵŵĞƌ ;ŶͿ ϰ
ĂůůĞ ƌĞůĞǀĂŶƚĞŶ sŽƌƐĐŚƌŝŌĞŶ ĚĞƌ ZŝĐŚƚůŝŶŝĞ
ϮϬϬϲϰϮ' ĞƌĨƺůůƚ
,ĂƌŵŽŶŝƐŝĞƌƚĞ ^ƚĂŶĚĂƌĚƐ ǁƵƌĚĞŶ ǁŝĞ ŝŶ ĨŽůŐĞŶĚĞŶ
ƌƟŬĞůŶ ĂŶŐĞŐĞďĞŶ ǀĞƌǁĞŶĚĞƚϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
Kƌƚ ƵŶĚ ĂƚƵŵ ĚĞƌ ƌŬůćƌƵŶŐ ϱ
EĂŵĞ ƵŶĚ hŶƚĞƌƐĐŚƌŝŌ ĚĞƌ WĞƌƐŽŶ ĚŝĞ ĚĂnjƵ ďĞĨƵŐƚ
ŝƐƚ ĚŝĞ ƌŬůćƌƵŶŐ ĂƵƐnjƵƐƚĞůůĞŶ ϲ
EĂŵĞ ƵŶĚ ŶƐĐŚƌŝŌ ĚĞƌ WĞƌƐŽŶ ĚŝĞ ĚĂnjƵ ďĞƌĞĐŚƟŐƚ
ŝƐƚ ĚŝĞ ƚĞĐŚŶŝƐĐŚĞŶ hŶƚĞƌůĂŐĞŶ njƵ ĞƌƐƚĞůůĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂů DĂŶĂŐĞƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^
EŽƐŽƚƌŽƐ ϭ
ĚĞĐůĂƌĂŵŽƐ ƋƵĞ Ğů ƉƌŽĚƵĐƚŽ
dŝƉŽ ĚĞ ŵĄƋƵŝŶĂ Ϯ
EŽŵďƌĞ LJŵŽĚĞůŽ ϯ
EƷŵĞƌŽƐ ĚĞ ƐĞƌŝĞ ϰ
ĐƵŵƉůĞ ĐŽŶ ƚŽĚĂƐ ůĂƐ ĚŝƐƉŽƐŝĐŝŽŶĞƐ ƉĞƌƟŶĞŶƚĞƐ ĚĞ ůĂ
ĚŝƌĞĐƚƌŝnj ϮϬϬϲϰϮ
^Ğ ƵƟůŝnjĂƌŽŶ ŶŽƌŵĂƐ ĂƌŵŽŶŝnjĂĚĂƐ ƐĞŐƷŶ ůŽ ĚŝƐƉƵĞƐƚŽ
ĞŶ Ğů ĂƌơĐƵůŽ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
>ƵŐĂƌ LJĨĞĐŚĂ ĚĞ ůĂ ĚĞĐůĂƌĂĐŝſŶ ϱ
/ĚĞŶƟĚĂĚ LJĮƌŵĂ ĚĞ ůĂ ƉĞƌƐŽŶĂ ĨĂĐƵůƚĂĚĂ ƉĂƌĂ ĚƌĂǁ
ƌĞĚĂĐƚĂƌ ůĂ ĚĞĐůĂƌĂĐŝſŶ ϲ
EŽŵďƌĞ LJĚŝƌĞĐĐŝſŶ ĚĞ ůĂ ƉĞƌƐŽŶĂ ĂƵƚŽƌŝnjĂĚĂ ƉĂƌĂ
ĞůĂďŽƌĂƌ Ğů ĞdžƉĞĚŝĞŶƚĞ ƚĠĐŶŝĐŽ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞƌĞŶƚĞ ŐĞŶĞƌĂů - DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ůĞŵĂŶŝĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ĞĐůĂƌĂƟŽŶ ŽĨ ŽŶĨŽƌŵŝƚLJ
d
DĞŝĞ ϭ
ĚĞŬůĂƌĞĞƌŝŵĞ Ğƚ ƚŽŽĚĞ
^ĞĂĚŵĞ ƚƺƺƉ Ϯ
Eŝŵŝ ũĂ ŵƵĚĞů ϯ
^ĞĞƌŝĂŶƵŵďƌŝĚ ϰ
ǀĂƐƚĂď ŬƁŝŐŝůĞ ĚŝƌĞŬƟŝǀŝ ϮϬϬϲϰϮm ĂƐũĂŬŽŚĂƐƚĞůĞ
ƐćƚĞƚĞůĞ
<ĂƐƵƚĂƚƵĚ ŽŶ ũćƌŐŶĞǀĂŝĚ ŚĂƌŵŽŶŝƐĞĞƌŝƚƵĚ ƐƚĂŶĚ-
ĂƌĚĞŝĚ ŵŝůůĞůĞ ŽŶ ǀŝŝĚĂƚƵĚ ŬĂ ƉƵŶŬƟƐ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĂƚƐŝŽŽŶŝ ŬŽŚƚ ũĂ ŬƵƵƉćĞǀ ϱ
ĞŬůĂƌĂƚƐŝŽŽŶŝ ŬŽŽƐƚĂŵŝƐĞŬƐ ǀŽůŝƚĂƚƵĚ ŝƐŝŬƵ Ŷŝŵŝ ũĂ
ĂůůŬŝƌŝ ϲ
dĞŚŶŝůŝƐĞ ĚŽŬƵŵĞŶĚŝ ŬŽŽƐƚĂŵŝƐĞŬƐ ǀŽůŝƚĂƚƵĚŝƐŝŬƵ
Ŷŝŵŝ ũĂ ĂĂĚƌĞƐƐ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
WĞĂĚŝƌĞŬƚŽƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;^ĂŬƐĂŵĂĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
DLJ ϭ
WƌŽŚůĂƓƵũĞŵĞ ǎĞ ƉƌŽĚƵŬƚ
dLJƉ njĂƎşnjĞŶş Ϯ
EĄnjĞǀ ĂŵŽĚĞů ϯ
^ĠƌŝŽǀĠ;ĄͿ ēşƐůŽͿĂͿ ϰ
ƐƉůŸƵũĞ ǀƓĞĐŚŶĂ ƌĞůĞǀĂŶƚŶş ƵƐƚĂŶŽǀĞŶş ƐŵĢƌŶŝĐĞ
ϮϬϬϲϰϮ
LJůLJ ƉŽƵǎŝƚLJ ŚĂƌŵŽŶŝnjŽǀĂŶĠ ƐƚĂŶĚĂƌĚLJ ũĂŬ ũĞ ƵǀĞ-
ĚĞŶŽ ǀēůĄŶŬƵ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
DşƐƚŽ ĂĚĂƚƵŵ ƉƌŽŚůĄƓĞŶş ϱ
/ĚĞŶƟƚĂ ĂƉŽĚƉŝƐ ŽƐŽďLJ ŽƉƌĄǀŶĢŶĠ ŬǀLJĚĄŶş
ƉƌŽŚůĄƓĞŶş ϲ
:ŵĠŶŽ ĂĂĚƌĞƐĂ ŽƐŽďLJ ŽƉƌĄǀŶĢŶĠ ŬǀLJƉůŶĢŶş ƚĞĐŚŶŝ-
ĐŬĠŚŽ ƐŽƵďŽƌƵ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŐĞŶĞƌĄůŶş ƎĞĚŝƚĞů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĢŵĞĐŬŽͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
&Z
EŽƵƐ ƐŽƵƐƐŝŐŶĠƐ ϭ
ĠĐůĂƌŽŶƐ ƋƵĞ ůĞ ƉƌŽĚƵŝƚ
dLJƉĞ ĚĞ ŵĂĐŚŝŶĞ Ϯ
EŽŵ Ğƚ ŵŽĚğůĞ ϯ
EƵŵĠƌŽ;ƐͿ ĚĞ ƐĠƌŝĞ ϰ
Ɛƚ ĐŽŶĨŽƌŵĞ ăƚŽƵƚĞƐ ůĞƐ ĚŝƐƉŽƐŝƟŽŶƐ ƉĞƌƟŶĞŶƚĞƐ ĚĞ
ůĂ ĚŝƌĞĐƟǀĞ ϮϬϬϲϰϮ
hƟůŝƐĂƟŽŶ ĚĞƐ ŶŽƌŵĞƐ ŚĂƌŵŽŶŝƐĠĞƐ ĐŽŵŵĞ ŝŶĚŝƋƵĠ
ĚĂŶƐ ůΖƌƟĐůĞ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
>ŝĞƵ Ğƚ ĚĂƚĞ ĚĞ ůĂ ĚĠĐůĂƌĂƟŽŶ ϱ
/ĚĞŶƟƚĠ Ğƚ ƐŝŐŶĂƚƵƌĞ ĚĞ ůĂ ƉĞƌƐŽŶŶĞ ĂLJĂŶƚ ƌĞĕƵ ůĞ
ƉŽƵǀŽŝƌ ĚĞƌĠĚŝŐĞƌ ĐĞƩĞ ĚĠĐůĂƌĂƟŽŶ ϲ
EŽŵ Ğƚ ĂĚƌĞƐƐĞ ĚĞ ůĂ ƉĞƌƐŽŶŶĞ ĂƵƚŽƌŝƐĠĞ ăĐŽŶƐƟ-
ƚƵĞƌ ůĞ ĚŽƐƐŝĞƌ ƚĞĐŚŶŝƋƵĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ŝƌĞĐƚĞƵƌ ŐĠŶĠƌĂů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ůůĞŵĂŐŶĞͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ϭ
Ϯ tŝŶĚƌŽǁĞƌ ,ĞĂĚĞƌ
>@ DĂĐŽŶ Ϯ ^W ^ĞƌŝĞƐ
214509 iRevision A

ĞĐůĂƌĂƟŽŶ ŽĨ ŽŶĨŽƌŵŝƚLJ
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Dŝ ϭ
njĞŶŶĞů ŬŝũĞůĞŶƚũƺŬ ŚŽŐLJ ĂŬƂǀĞƚŬĞnjƅ ƚĞƌŵĠŬ
'ĠƉ ơƉƵƐĂ Ϯ
EĠǀ ĠƐ ŵŽĚĞůů ϯ
^njĠƌŝĂƐnjĄŵ;ŽŬͿ ϰ
ƚĞůũĞƐşƟ ĂŬƂǀĞƚŬĞnjƅ ŝƌĄŶLJĞůǀ ƂƐƐnjĞƐ ǀŽŶĂƚŬŽnjſ
ĞůƅşƌĄƐĂŝƚ ϮϬϬϲϰϮ<
nj ĂůĄďďŝ ŚĂƌŵŽŶŝnjĄůƚ ƐnjĂďǀĄŶLJŽŬ ŬĞƌƺůƚĞŬ
ĂůŬĂůŵĂnjĄƐƌĂĂϳ;ϮͿ ĐŝŬŬĞůLJ ƐnjĞƌŝŶƚ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ŶLJŝůĂƚŬŽnjĂƩĠƚĞů ŝĚĞũĞ ĠƐ ŚĞůLJĞ ϱ
njŽŶ ƐnjĞŵĠůLJ ŬŝůĠƚĞ ĠƐ ĂůĄşƌĄƐĂ ĂŬŝ ũŽŐŽƐƵůƚ Ă
ŶLJŝůĂƚŬŽnjĂƚ ĞůŬĠƐnjşƚĠƐĠƌĞ ϲ
njŽŶ ƐnjĞŵĠůLJ ŶĞǀĞ ĠƐ ĂůĄşƌĄƐĂ ĂŬŝ ĨĞůŚĂƚĂůŵĂnjŽƩĂ
ŵƾƐnjĂŬŝ ĚŽŬƵŵĞŶƚĄĐŝſ ƂƐƐnjĞĄůůşƚĄƐĄƌĂ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
sĞnjĠƌŝŐĂnjŐĂƚſ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĠŵĞƚŽƌƐnjĄŐͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
>d
DĞƐ ϭ
WĂƌĞŝƓŬŝĂŵĞ ŬĂĚ ƓŝƐ ƉƌŽĚƵŬƚĂƐ
DĂƓŝŶŽƐ ƟƉĂƐ Ϯ
WĂǀĂĚŝŶŝŵĂƐ ŝƌ ŵŽĚĞůŝƐ ϯ
^ĞƌŝũŽƐ ŶƵŵĞƌŝƐ ;-ŝĂŝͿ ϰ
ĂƟƟŶŬĂ ƚĂŝŬŽŵƵƐ ƌĞŝŬĂůĂǀŝŵƵƐ ƉĂŐĂů ŝƌĞŬƚLJǀČ
ϮϬϬϲϰϮ
EĂƵĚŽũĂŵŝ ŚĂƌŵŽŶŝnjƵŽƟ ƐƚĂŶĚĂƌƚĂŝ ŬĂŝ ŶƵƌŽĚŽŵĂ
ƐƚƌĂŝƉƐŶLJũĞ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĂĐŝũŽƐ ǀŝĞƚĂ ŝƌ ĚĂƚĂ ϱ
ƐŵĞŶƐ ƚĂƉĂƚLJďĦƐ ĚƵŽŵĞŶLJƐ ŝƌ ƉĂƌĂƓĂƐ ĂƐŵĞŶƐ
ťŐĂůŝŽƚŽ ƐƵĚĂƌLJƟ ƓŝČ ĚĞŬůĂƌĂĐŝũČ ϲ
sĂƌĚĂƐ ŝƌ ƉĂǀĂƌĚĦ ĂƐŵĞŶƐ ŬƵƌŝƐ ťŐĂůŝŽƚĂƐ ƐƵĚĂƌLJƟ Ɠť
ƚĞĐŚŶŝŶť ĨĂŝůČ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂůŝŶŝƐ ĚŝƌĞŬƚŽƌŝƵƐ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;sŽŬŝĞƟũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
>s
DĤƐ ϭ
ĞŬůĂƌĤũĂŵ ŬĂ ƉƌŽĚƵŬƚƐ
DĂƓţŶĂƐ ƟƉƐ Ϯ
EŽƐĂƵŬƵŵƐ ƵŶ ŵŽĚĞůŝƐ ϯ
^ĤƌŝũĂƐ ŶƵŵƵƌƐ;ͲŝͿ ϰ
ƚďŝůƐƚ ǀŝƐĈŵ ďƻƟƐŬĂũĈŵ ŝƌĞŬƤǀĂƐϮϬϬϲϰϮ<
ƉƌĂƐţďĈŵ
WŝĞŵĤƌŽƟ ƓĈĚŝ ƐĂƐŬĂźŽƟĞ ƐƚĂŶĚĂƌƟ ŬĈ ŵŝŶĤƚƐ
ϳ ƉĂŶƚĂ Ϯ ƉƵŶŬƚĈ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĞŬůĂƌĈĐŝũĂƐ ƉĂƌĂŬƐƤƓĂŶĂƐ ǀŝĞƚĂ ƵŶ ĚĂƚƵŵƐ ϱ
dĈƐ ƉĞƌƐŽŶĂƐ ǀĈƌĚƐ ƵnjǀĈƌĚƐ ƵŶ ƉĂƌĂŬƐƚƐ ŬĂƐ ŝƌ
ƉŝůŶǀĂƌŽƚĂƐĂŐĂƚĂǀŽƚ ƓŽ ĚĞŬůĂƌĈĐŝũƵ ϲ
dĈƐ ƉĞƌƐŽŶĂƐ ǀĈƌĚƐ ƵnjǀĈƌĚƐ ƵŶ ĂĚƌĞƐĞ ŬĂƐ ŝƌ
ƉŝůŶǀĂƌŽƚĂ ƐĂƐƚĈĚţƚ ƚĞŚŶŝƐŬŽ ĚŽŬƵŵĞŶƚĈĐŝũƵ
ĞŶĞĚŝŬƚƐ ĨŽŶ ZţĚţnjĞůƐ
+ĞŶĞƌĈůĚŝƌĞŬƚŽƌƐ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;sĈĐŝũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
E>
tŝũ ϭ
sĞƌŬůĂƌĞŶ ĚĂƚ ŚĞƚ ƉƌŽĚƵĐƚ
DĂĐŚŝŶĞƚLJƉĞ Ϯ
EĂĂŵ ĞŶ ŵŽĚĞů ϯ
^ĞƌŝĞŶƵŵŵĞƌ;ƐͿ ϰ
ǀŽůĚŽĞƚ ĂĂŶ ĂůůĞ ƌĞůĞǀĂŶƚĞ ďĞƉĂůŝŶŐĞŶ ǀĂŶ ĚĞ
ZŝĐŚƚůŝũŶ ϮϬϬϲϰϮ
'ĞŚĂƌŵŽŶŝƐĞĞƌĚĞ ŶŽƌŵĞŶ ƚŽĞŐĞƉĂƐƚ njŽĂůƐ ǀĞƌŵĞůĚ
ŝŶ ƌƟŬĞůϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂĂƚƐ ĞŶ ĚĂƚƵŵ ǀĂŶ ǀĞƌŬůĂƌŝŶŐ ϱ
EĂĂŵ ĞŶ ŚĂŶĚƚĞŬĞŶŝŶŐ ǀĂŶ ĚĞ ďĞǀŽĞŐĚĞ ƉĞƌƐŽŽŶ Žŵ
ĚĞ ǀĞƌŬůĂƌŝŶŐ ŽƉ ƚĞ ƐƚĞůůĞŶ ϲ
EĂĂŵ ĞŶ ĂĚƌĞƐ ǀĂŶ ĚĞ ŐĞĂƵƚŽƌŝƐĞĞƌĚĞ ƉĞƌƐŽŽŶ Žŵ
ŚĞƚ ƚĞĐŚŶŝƐĐŚ ĚŽƐƐŝĞƌ ƐĂŵĞŶ ƚĞ ƐƚĞůůĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ůŐĞŵĞĞŶ ĚŝƌĞĐƚĞƵƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;ƵŝƚƐůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
WK
DLJ ŶŝǏĞũ ƉŽĚƉŝƐĂŶŝ ϭ
KƑǁŝĂĚĐnjĂŵLJ ǏĞ ƉƌŽĚƵŬƚ
dLJƉ ƵƌnjČĚnjĞŶŝĂ Ϯ
EĂnjǁĂ ŝŵŽĚĞů ϯ
EƵŵĞƌ ƐĞƌLJũŶLJŶƵŵĞƌLJ ƐĞƌLJũŶĞ ϰ
ƐƉĞųŶŝĂ ǁƐnjLJƐƚŬŝĞ ŽĚƉŽǁŝĞĚŶŝĞ ƉƌnjĞƉŝƐLJ ĚLJƌĞŬƚLJǁLJ
ϮϬϬϲϰϮt
ĂƐƚŽƐŽǁĂůŝƑŵLJ ŶĂƐƚħƉƵũČĐĞ ;njŚĂƌŵŽŶŝnjŽǁĂŶĞͿ
ŶŽƌŵLJ njŐŽĚŶŝĞ njĂƌƚLJŬƵųĞŵϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĂƚĂ ŝŵŝĞũƐĐĞ ŽƑǁŝĂĚĐnjĞŶŝĂ ϱ
/ŵŝħ ŝŶĂnjǁŝƐŬŽ ŽƌĂnj ƉŽĚƉŝƐ ŽƐŽďLJ ƵƉŽǁĂǏŶŝŽŶĞũ ĚŽ
ƉƌnjLJŐŽƚŽǁĂŶŝĂ ĚĞŬůĂƌĂĐũŝ ϲ
/ŵŝħ ŝŶĂnjǁŝƐŬŽ ŽƌĂnj ĂĚƌĞƐ ŽƐŽďLJ ƵƉŽǁĂǏŶŝŽŶĞũ ĚŽ
ƉƌnjLJŐŽƚŽǁĂŶŝĂ ĚŽŬƵŵĞŶƚĂĐũŝ ƚĞĐŚŶŝĐnjŶĞũ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
LJƌĞŬƚŽƌ ŐĞŶĞƌĂůŶLJ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EŝĞŵĐLJͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
ZK
EŽŝ ϭ
ĞĐůĂƌĉŵ Đĉ ƵƌŵĉƚŽƌƵů ƉƌŽĚƵƐ
dŝƉƵů ŵĂƕŝŶŝŝ Ϯ
ĞŶƵŵŝƌĞĂ ƕŝ ŵŽĚĞůƵů ϯ
EƵŵĉƌ ;ŶƵŵĞƌĞͿ ƐĞƌŝĞ ϰ
ĐŽƌĞƐƉƵŶĚĞ ƚƵƚƵƌŽƌ ĚŝƐƉŽnjŝƜŝŝůŽƌ ĞƐĞŶƜŝĂůĞ ĂůĞ
ĚŝƌĞĐƟǀĞŝ ϮϬϬϲϰϮ
Ƶ ĨŽƐƚ ĂƉůŝĐĂƚĞ ƵƌŵĉƚŽĂƌĞůĞ ƐƚĂŶĚĂƌĚĞ ĂƌŵŽŶŝnjĂƚĞ
ĐŽŶĨŽƌŵ ĂƌƟĐŽůƵůƵŝ ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
ĂƚĂ ƕŝ ůŽĐƵů ĚĞĐůĂƌĂƜŝĞŝ ϱ
/ĚĞŶƟƚĂƚĞĂ ƕŝ ƐĞŵŶĉƚƵƌĂ ƉĞƌƐŽĂŶĞŝ ŠŵƉƵƚĞƌŶŝĐŝƚĞ
ƉĞŶƚƌƵ ŠŶƚŽĐŵŝƌĞĂ ĚĞĐůĂƌĂƜŝĞŝ ϲ
EƵŵĞůĞ ƕŝ ƐĞŵŶĉƚƵƌĂ ƉĞƌƐŽĂŶĞŝ ĂƵƚŽƌŝnjĂƚĞ ƉĞŶƚƌƵ
ŠŶƚŽĐŵŝƌĞĂ ĐĉƌƜŝŝ ƚĞŚŶŝĐĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
DĂŶĂŐĞƌ 'ĞŶĞƌĂů DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;'ĞƌŵĂŶŝĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^s
sŝ ϭ
/ŶƚLJŐĂƌ ĂƩ ƉƌŽĚƵŬƚĞŶ
DĂƐŬŝŶƚLJƉ Ϯ
EĂŵŶ ŽĐŚ ŵŽĚĞůů ϯ
^ĞƌŝĞŶƵŵŵĞƌ ϰ
ƵƉƉĨLJůůĞƌ ĂůůĂ ƌĞůĞǀĂŶƚĂ ǀŝůůŬŽƌ ŝĚŝƌĞŬƟǀĞƚ
ϮϬϬϲϰϮ'
,ĂƌŵŽŶŝĞƌĂĚĞ ƐƚĂŶĚĂƌĚĞƌ ĂŶǀćŶĚƐ ƐĊƐŽŵ ĂŶŐĞƐ ŝ
ĂƌƟŬĞůϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
WůĂƚƐ ŽĐŚ ĚĂƚƵŵ ĨƂƌ ŝŶƚLJŐĞƚ ϱ
/ĚĞŶƟƚĞƚ ŽĐŚ ƐŝŐŶĂƚƵƌ ĨƂƌ ƉĞƌƐŽŶ ŵĞĚ ďĞĨŽŐĞŶŚĞƚ ĂƩ
ƵƉƉƌćƩĂ ŝŶƚLJŐĞƚ ϲ
EĂŵŶ ŽĐŚ ĂĚƌĞƐƐ ĨƂƌ ƉĞƌƐŽŶ ďĞŚƂƌŝŐ ĂƩƵƉƉƌćƩĂ
ĚĞŶ ƚĞŬŶŝƐŬĂ ĚŽŬƵŵĞŶƚĂƟŽŶĞŶ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
ĚŵŝŶŝƐƚƌĂƟǀ ĐŚĞĨ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;dLJƐŬůĂŶĚͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^>
Dŝ ϭ
ŝnjũĂǀůũĂŵŽ ĚĂ ŝnjĚĞůĞŬ
sƌƐƚĂ ƐƚƌŽũĂ Ϯ
/ŵĞ ŝŶ ŵŽĚĞů ϯ
^ĞƌŝũƐŬĂ-ĞƓƚĞǀŝůŬĂ-Ğ ϰ
ƵƐƚƌĞnjĂ ǀƐĞŵ njĂĚĞǀŶŝŵ ĚŽůŽēďĂŵ ŝƌĞŬƟǀĞ
ϮϬϬϲϰϮ^
hƉŽƌĂďůũĞŶŝ ƵƐŬůĂũĞŶŝ ƐƚĂŶĚĂƌĚŝ ŬŽƚ ũĞ ŶĂǀĞĚĞŶŽ ǀ
ēůĞŶƵϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
<ƌĂũ ŝŶ ĚĂƚƵŵ ŝnjũĂǀĞ ϱ
/ƐƚŽǀĞƚŶŽƐƚ ŝŶ ƉŽĚƉŝƐ ŽƐĞďĞ ŽƉŽůŶŽŵŽēĞŶĞ njĂ
ƉƌŝƉƌĂǀŽ ŝnjũĂǀĞ ϲ
/ŵĞ ŝŶ ŶĂƐůŽǀ ŽƐĞďĞ ƉŽŽďůĂƓēĞŶĞ njĂƉƌŝƉƌĂǀŽ
ƚĞŚŶŝēŶĞ ĚĂƚŽƚĞŬĞ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĂůŶŝ ĚŝƌĞŬƚŽƌ DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĞŵēŝũĂͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
^<
DLJ ϭ
ƚljŵƚŽ ƉƌĞŚůĂƐƵũĞŵĞ ǎĞ ƚĞŶƚŽ ǀljƌŽďŽŬ
dLJƉ njĂƌŝĂĚĞŶŝĂ Ϯ
EĄnjŽǀ ĂŵŽĚĞů ϯ
sljƌŽďŶĠ ēşƐůŽ ϰ
ƐƉŰŸĂ ƉƌşƐůƵƓŶĠ ƵƐƚĂŶŽǀĞŶŝĂ ĂnjĄŬůĂĚŶĠ ƉŽǎŝĂĚĂǀŬLJ
ƐŵĞƌŶŝĐĞē ϮϬϬϲϰϮ^
WŽƵǎŝƚĠ ŚĂƌŵŽŶŝnjŽǀĂŶĠ ŶŽƌŵLJ ŬƚŽƌĠ ƐĂ ƵǀĄĚnjĂũƷ ǀ
ůĄŶŬƵ ē ϳ;ϮͿ
E /^K ϰϮϱϰ-ϭϮϬϭϯ
E /^K ϰϮϱϰ-ϳϮϬϬϵ
DŝĞƐƚŽ ĂĚĄƚƵŵ ƉƌĞŚůĄƐĞŶŝĂ ϱ
DĞŶŽ ĂƉŽĚƉŝƐ ŽƐŽďLJ ŽƉƌĄǀŶĞŶĞũǀLJƉƌĂĐŽǀĂƛ ƚŽƚŽ
ƉƌĞŚůĄƐĞŶŝĞ ϲ
DĞŶŽ ĂĂĚƌĞƐĂ ŽƐŽďLJ ŽƉƌĄǀŶĞŶĞũnjŽƐƚĂǀŝƛ ƚĞĐŚŶŝĐŬlj
ƐƷďŽƌ
ĞŶĞĚŝŬƚ ǀŽŶ ZŝĞĚĞƐĞů
'ĞŶĞƌĄůŶLJ ƌŝĂĚŝƚĞű DĂĐŽŶ ƵƌŽƉĞ 'ŵď,
,ĂŐĞŶĂƵĞƌ ^ƚƌĂƘĞ ϱϵ
ϲϱϮϬϯ tŝĞƐďĂĚĞŶ ;EĞŵĞĐŬŽͿ
ďǀŽŶƌŝĞĚĞƐĞůΛŵĂĐĚŽŶĐŽŵ
/d
EŽŝ ϭ
ŝĐŚŝĂƌŝĂŵŽ ĐŚĞ ŝů ƉƌŽĚŽƩŽ
dŝƉŽ Ěŝ ŵĂĐĐŚŝŶĂ Ϯ
EŽŵĞ ĞŵŽĚĞůůŽ ϯ
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214509 ii Revision A

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214509 iii Revision A

Introduction
Your machine
This manual contains information on the D2 Series Draper Header. Teamed with your M Series Self-Propelled Windrower or
your M1 Series Windrower, the D2 Series Draper Header will cut and lay crop into fluffy, uniform windrows.
Unless otherwise noted, use the standard torque values provided in Chapter 8.1 Torque Specifications, page 343.
Your warranty
MacDon provides warranty for Customers who operate and maintain their equipment as described in this manual. A copy
of the MacDon Industries Limited Warranty Policy, which explains this warranty, should have been provided to you by your
Dealer. Damage resulting from any of the following conditions will void the warranty:
•Accident
•Misuse
•Abuse
•Improper maintenance or neglect
•Abnormal or extraordinary use of the machine
•Failure to use the machine, equipment, component, or part in accordance with the manufacturer’s instructions
Your manual
Carefully read all the material provided before attempting to maintain, service, or use the machine.
Use this manual as your first source of information about the machine. If you follow the instructions provided, your header
will work well for many years. If you require more detailed service information, contact your MacDon Dealer.
When setting up the machine or making adjustments, review and follow the recommended machine settings in all relevant
MacDon publications. Failure to do so may compromise machine function and machine life and may result in a hazardous
situation.
The following conventions are used in this document:
•Right and left are determined from the operator’s position. The front of the header faces the crop.
•Unless otherwise noted, use the standard torque values provided in this manual.
The Table of Contents and Index will guide you to specific areas within this manual. Examine the Table of Contents and
familiarize yourself with the organization of the information.
NOTE:
This manual is available in English only.
NOTE:
Keep your MacDon publications up-to-date. The most current version can be downloaded from our website
(www.macdon.com) or from our Dealer-only site (https://portal.macdon.com) (login required).
214509 iv Revision A

ϭϬϯϴϰϮϱ
A
Figure 1: Manual Storage Location for D215–D225
Keep this manual handy for frequent reference and to pass on
to new Operators or Owners. The manual storage case (A) is
located at the rear of the header, beside the right outer leg.
ϭϬϯϴϰϯϬ
A
Figure 2: Manual Storage Location for D230–D241
214509 vRevision A

Model and Serial Number
Record the model number, serial number, and model year of the header and transport/stabilizer wheel option (if installed)
in the spaces provided.
1033999
A
Figure 3: Header Serial Number Plate Location
A - Serial Number Plate
D2 SP Series Draper Header
Header Model:
Serial Number:
Model Year:
The header’s serial number plate (A) is located on the back of
the header, beside the left endsheet.
1029209
A
Figure 4: EasyMove™Transport Option
A - Serial Number Plate
EasyMove™Transport Option
Serial Number:
Model Year:
The EasyMove™transport’s serial number plate (A) is located
on the right axle assembly.
NOTE:
The transport is an option and may not be installed on this
header.
214509 vi Revision A

214509 vii Revision A
Declaration of Conformity ..............................................................................................................................i
Introduction .............................................................................................................................................. iv
Model and Serial Number ............................................................................................................................ vi
Chapter 1: Safety ........................................................................................................................................ 1
1.1 Safety Alert Symbols ...............................................................................................................................1
1.2 Signal Words .........................................................................................................................................2
1.3 General Safety .......................................................................................................................................3
1.4 Maintenance Safety ................................................................................................................................5
1.5 Hydraulic Safety .....................................................................................................................................7
1.6 Welding Precaution ................................................................................................................................8
1.7 Decommissioning and Disposing of Agricultural Equipment............................................................................9
1.8 Safety Signs ......................................................................................................................................... 11
1.8.1 Installing Safety Decals.................................................................................................................. 11
1.9 Safety Decal Locations........................................................................................................................... 12
1.10 Understanding Safety Signs .................................................................................................................. 23
Chapter 2: Product Overview................................................................................................................... 33
2.1 Definitions .......................................................................................................................................... 33
2.2 D2 Series Draper Header Specifications .................................................................................................... 35
2.3 D2 Series Draper Header Dimensions ....................................................................................................... 37
2.4 D2 Series Draper Header Component Identification.................................................................................... 38
Chapter 3: Operation................................................................................................................................ 39
3.1 Owner/Operator Responsibilities ............................................................................................................ 39
3.2 Operational Safety................................................................................................................................ 40
3.2.1 Header Safety Props ..................................................................................................................... 40
3.2.2 Reel Safety Props ......................................................................................................................... 40
Engaging Reel Safety Props........................................................................................................... 41
Disengaging Reel Safety Props ...................................................................................................... 42
3.2.3 Header Endshields ....................................................................................................................... 43
Opening Header Endshields .......................................................................................................... 43
Closing Header Endshields............................................................................................................ 44
Checking and Adjusting Header Endshields...................................................................................... 46
Removing Header Endshields ........................................................................................................ 49
Installing Header Endshields ......................................................................................................... 50
3.2.4 Reel Drive Cover .......................................................................................................................... 50
Removing Reel Drive Cover .......................................................................................................... 50
Installing Reel Drive Cover............................................................................................................ 52
3.2.5 Daily Start-Up Check..................................................................................................................... 54
3.3 Break-in Period .................................................................................................................................... 56
3.4 Shutting down Windrower ..................................................................................................................... 57
3.5 Cab Controls........................................................................................................................................ 58
3.6 Header Setup....................................................................................................................................... 59
TABLE OF CONTENTS

214509 viii Revision A
3.6.1 Header Attachments..................................................................................................................... 59
3.6.2 Header Settings ........................................................................................................................... 59
3.6.3 Reel Settings ............................................................................................................................... 69
3.7 Header Operating Variables.................................................................................................................... 71
3.7.1 Cutting Height ............................................................................................................................. 71
3.7.2 Cutting off Ground ....................................................................................................................... 71
Adjusting Stabilizer Wheels .......................................................................................................... 71
Adjusting EasyMove™Transport Wheels ......................................................................................... 72
3.7.3 Cutting on Ground ....................................................................................................................... 73
Adjusting Inner Skid Shoes ........................................................................................................... 74
Adjusting Outer Skid Shoes........................................................................................................... 74
3.7.4 Header Float ............................................................................................................................... 75
3.7.5 Header Angle .............................................................................................................................. 75
Controlling Header Angle ............................................................................................................. 76
3.7.6 Reel Speed.................................................................................................................................. 77
Optional Reel Drive Sprockets ....................................................................................................... 77
3.7.7 Ground Speed ............................................................................................................................. 78
3.7.8 Draper Speed .............................................................................................................................. 78
3.7.9 Knife Speed Information................................................................................................................ 79
Checking Knife Speed .................................................................................................................. 79
3.7.10 Reel Height ............................................................................................................................... 80
Checking and Adjusting Reel Height Sensor ..................................................................................... 81
Replacing Reel Height Sensor........................................................................................................ 84
3.7.11 Reel Fore-Aft Position ................................................................................................................. 85
Adjusting Reel Fore-Aft Position .................................................................................................... 86
Repositioning Fore-Aft Cylinders.................................................................................................... 86
Checking and Adjusting Fore-Aft Position Sensor.............................................................................. 90
3.7.12 Reel Tine Pitch ........................................................................................................................... 92
Reel Cam Settings ....................................................................................................................... 92
Adjusting Reel Cam ..................................................................................................................... 94
3.7.13 Upper Cross Auger ..................................................................................................................... 95
Adjusting Upper Cross Auger Position............................................................................................. 95
Checking Upper Cross Auger for Interference .................................................................................. 98
3.7.14 Crop Dividers............................................................................................................................. 98
Removing Crop Dividers............................................................................................................... 99
Installing Crop Dividers .............................................................................................................. 100
3.7.15 Crop Divider Rods..................................................................................................................... 102
Removing Crop Divider Rods....................................................................................................... 102
Installing Crop Divider Rods ........................................................................................................ 103
Optional Rice Divider Rods ......................................................................................................... 104
3.7.16 Delivery Opening...................................................................................................................... 104
Adjusting Delivery Opening on Header with Hydraulic Deck Shift ...................................................... 105
Adjusting Hydraulic Deck Shift Chain Tension................................................................................. 106
Adjusting Size of Delivery Opening on Header with Manual Deck Shift ............................................... 108
3.7.17 Double Windrowing.................................................................................................................. 108
Shifting Decks Hydraulically ........................................................................................................ 108
Shifting Decks Manually ............................................................................................................. 109
3.7.18 Windrow Types........................................................................................................................ 111
3.7.19 Haying Tips ............................................................................................................................. 114
TABLE OF CONTENTS

214509 ix Revision A
Curing..................................................................................................................................... 114
Topsoil Moisture ...................................................................................................................... 114
Weather and Topography .......................................................................................................... 114
Windrow Characteristics ............................................................................................................ 114
Driving on Windrows................................................................................................................. 115
Raking and Tedding................................................................................................................... 115
Chemical Drying Agents ............................................................................................................. 115
3.8 Leveling Header ................................................................................................................................. 116
3.9 Unplugging Cutterbar .......................................................................................................................... 117
3.10 Transport ........................................................................................................................................ 118
3.10.1 Transporting Header on Windrower ............................................................................................ 118
3.10.2 Towing ................................................................................................................................... 118
Attaching Header to Towing Vehicle ............................................................................................ 119
Precautions for Towing Header ................................................................................................... 119
3.10.3 Converting from Transport to Field Position (Option)...................................................................... 120
Removing Tow-Bar.................................................................................................................... 120
Storing Tow-Bar........................................................................................................................ 123
Moving Front (Left) Wheels into Field Position............................................................................... 125
Moving Rear (Right) Wheels into Field Position .............................................................................. 127
3.10.4 Converting from Field to Transport Position (Option)...................................................................... 129
Moving Front (Left) Wheels into Transport Position ........................................................................ 129
Moving Rear (Right) Wheels into Transport Position ....................................................................... 131
Removing Tow-Bar from Storage ................................................................................................. 133
Attaching Tow-Bar .................................................................................................................... 134
3.11 Storing the Header............................................................................................................................ 138
Chapter 4: Header Attachment/Detachment........................................................................................ 139
4.1 Attaching Draper Header Boots............................................................................................................. 139
4.2 Attaching Header to M Series Windrower ............................................................................................... 141
4.2.1 Attaching Header to an M Series Windrower –Hydraulic Center-Link with Self-Alignment ...................... 141
4.2.2 Attaching Header to an M Series Windrower –Hydraulic Center-Link without Self-Alignment.................. 146
4.2.3 Attaching Header to an M Series Windrower –Mechanical Center-Link ............................................... 152
4.2.4 Connecting Header Hydraulic and Electrical Systems to an M Series Windrower ................................... 157
4.2.5 Disconnecting Header Hydraulic and Electrical Systems from an M Series Windrower ............................ 159
4.2.6 Detaching Header from an M Series Windrower–Hydraulic Center-Link .............................................. 161
4.2.7 Detaching Header from an M Series Windrower –Mechanical Center-Link........................................... 165
4.3 Attaching Header to M1 Series Windrower ............................................................................................. 168
4.3.1 Attaching Header to M1 Series Windrower..................................................................................... 168
4.3.2 Connecting Header Hydraulics to M1 Series Windrower.................................................................... 174
4.3.3 Detaching Header from an M1 Series Windrower ............................................................................ 177
Chapter 5: Maintenance and Servicing.................................................................................................. 183
5.1 Preparing Machine for Servicing............................................................................................................ 183
5.2 Maintenance Requirements ................................................................................................................. 184
5.2.1 Maintenance Schedule/Record..................................................................................................... 184
5.2.2 Break-in Inspection .................................................................................................................... 185
5.2.3 Equipment Servicing –Preseason.................................................................................................. 186
TABLE OF CONTENTS

214509 xRevision A
5.2.4 Equipment Servicing –End-of-Season ............................................................................................ 186
5.2.5 Checking Hydraulic Hoses and Lines .............................................................................................. 187
5.3 Lubrication ........................................................................................................................................ 188
5.3.1 Lubrication Intervals ................................................................................................................... 188
Every 10 Hours......................................................................................................................... 188
Every 25 Hours......................................................................................................................... 189
Every 50 Hours......................................................................................................................... 190
Every 100 Hours ....................................................................................................................... 193
Every 250 Hours ....................................................................................................................... 193
Every 500 Hours ....................................................................................................................... 194
5.3.2 Greasing Procedure .................................................................................................................... 195
5.3.3 Lubricating Reel Drive Chain ........................................................................................................ 196
5.4 Electrical System ................................................................................................................................ 198
5.4.1 Replacing Light Bulbs .................................................................................................................. 198
5.5 Knife ................................................................................................................................................ 199
5.5.1 Replacing Knife Section ............................................................................................................... 199
5.5.2 Removing Knife ......................................................................................................................... 200
5.5.3 Removing Knifehead Bearing........................................................................................................ 201
5.5.4 Installing Knifehead Bearing......................................................................................................... 202
5.5.5 Installing Knife........................................................................................................................... 203
5.5.6 Spare Knives ............................................................................................................................. 205
5.5.7 Pointed Knife Guards and Hold-Downs........................................................................................... 205
Pointed Knife Guard Configuration on Single-Knife Headers ............................................................. 207
Pointed Knife Guard Configuration on Double-Knife Header –D215–D235.......................................... 208
Pointed Knife Guard Configuration on Double-Knife Header –D235 .................................................. 209
Pointed Knife Guard Configuration on Double-Knife Header –D241 .................................................. 210
Adjusting Knife Guards and Guard Bar.......................................................................................... 211
Replacing Pointed Knife Guards................................................................................................... 213
Checking Hold-Down –Pointed Knife Guards ................................................................................. 215
Adjusting Hold-Down –Pointed Knife Guards ................................................................................ 216
Replacing Pointed Center Knife Guard –Double Knife ..................................................................... 217
Checking Center Hold-Down –Pointed Knife Guards ....................................................................... 220
Adjusting Center Hold-Down –Pointed Knife Guards ...................................................................... 221
5.5.8 Short Knife Guards and Hold-Downs.............................................................................................. 222
Short Knife Guard Configuration on Single-Knife Headers................................................................. 223
Short Knife Guard Configuration on Double-Knife Headers –All Sizes Except D241 ............................... 224
Short Knife Guard configuration on Double-Knife Header –D241 ...................................................... 225
Replacing Short Knife Guards or End Knife Guards .......................................................................... 226
Checking Hold-Down –Short Knife Guards .................................................................................... 228
Adjusting Hold-Down –Short Knife Guards.................................................................................... 229
Replacing Center Knife Guard –Double Knife................................................................................. 230
Checking Center Hold-Down –Short Knife Guards .......................................................................... 232
Adjusting Center Hold-Down –Short Knife Guards.......................................................................... 233
5.5.9 Knifehead Shield ........................................................................................................................ 234
Installing Knifehead Shield.......................................................................................................... 234
5.6 Knife Drive System.............................................................................................................................. 236
5.6.1 Knife Drive Box .......................................................................................................................... 236
Checking Oil Level in Knife Drive Box ........................................................................................... 236
Checking Mounting Bolts ........................................................................................................... 237
Changing Oil in Knife Drive Box ................................................................................................... 237
TABLE OF CONTENTS

214509 xi Revision A
5.7 Electronically Timed Double-Knife System............................................................................................... 239
5.7.1 Troubleshooting Touch Encoder –M Series Windrower Only ............................................................. 239
5.7.2 Troubleshooting Harvest Performance Tracker –M1 Series Windrower Only ........................................ 241
5.7.3 Troubleshooting Timed Double-Knife Module ................................................................................. 244
5.8 Header Side Drapers ........................................................................................................................... 246
5.8.1 Removing Side Drapers ............................................................................................................... 246
5.8.2 Installing Drapers ....................................................................................................................... 247
5.8.3 Adjusting Draper Tension ............................................................................................................ 248
5.8.4 Adjusting Draper Tracking............................................................................................................ 251
5.8.5 Draper Roller Maintenance.......................................................................................................... 252
Inspecting Draper Roller Bearing ................................................................................................. 252
Removing Draper Idler Roller ...................................................................................................... 252
Replacing Draper Idler Roller Bearing ........................................................................................... 254
Installing Draper Idler Roller ....................................................................................................... 257
Removing Side Draper Drive Roller .............................................................................................. 258
Replacing Draper Drive Roller Bearing .......................................................................................... 261
Installing Side Draper Drive Roller................................................................................................ 262
5.8.6 Draper Deflectors....................................................................................................................... 263
Removing Wide Draper Deflectors ............................................................................................... 263
Installing Wide Draper Deflectors ................................................................................................ 265
Removing Narrow Draper Deflectors ............................................................................................ 267
Installing Narrow Draper Deflectors ............................................................................................. 268
5.9 Reel ................................................................................................................................................. 270
5.9.1 Reel-to-Cutterbar Clearance......................................................................................................... 270
Measuring Reel to Cutterbar Clearance ........................................................................................ 270
Adjusting Reel-to-Cutterbar Clearance.......................................................................................... 272
5.9.2 Centering Reel........................................................................................................................... 275
5.9.3 Reel Fingers .............................................................................................................................. 277
Removing Steel Fingers.............................................................................................................. 277
Installing Steel Fingers ............................................................................................................... 278
Removing Plastic Fingers............................................................................................................ 279
Installing Plastic Fingers ............................................................................................................. 280
5.9.4 Tine Tube Bushings .................................................................................................................... 281
Removing Bushings from Reels.................................................................................................... 281
Installing Bushings onto Reels ..................................................................................................... 283
5.9.5 Reel Endshields.......................................................................................................................... 289
Replacing Reel Endshields at Outboard Cam End ............................................................................ 290
Replacing Reel Endshields at Inboard Cam End .............................................................................. 292
Replacing Reel Endshields at Outboard Tail End ............................................................................. 294
Replacing Reel Endshields at Inboard Tail End................................................................................ 295
Replacing Reel Endshield Supports............................................................................................... 298
5.10 Reel Drive........................................................................................................................................ 300
5.10.1 Reel Drive Chain....................................................................................................................... 300
Loosening Reel Drive Chain ........................................................................................................ 300
Tightening Reel Drive Chain........................................................................................................ 301
5.10.2 Reel Drive Sprocket .................................................................................................................. 303
Removing Reel Drive Single Sprocket............................................................................................ 303
Installing Reel Drive Single Sprocket ............................................................................................. 304
5.10.3 Changing Reel Speed Chain Position with Two Speed Kit Installed ..................................................... 304
TABLE OF CONTENTS

214509 xii Revision A
5.11 Transport System –Option ................................................................................................................. 306
5.11.1 Checking Wheel Bolt Torque ...................................................................................................... 306
5.11.2 Checking Transport Assembly Bolt Torque .................................................................................... 306
5.11.3 Checking Tire Pressure .............................................................................................................. 308
5.11.4 Changing Tow-Bar Hitch Connection from Pintle to Clevis................................................................ 309
5.11.5 Changing Tow-Bar Hitch Connection from Clevis to Pintle................................................................ 311
5.12 VertiBlade™Vertical Knife –Option ...................................................................................................... 314
5.12.1 Replacing Vertical Knife Sections ................................................................................................. 314
5.12.2 Lubricating Vertical Knife ........................................................................................................... 317
Chapter 6: Options and Attachments .................................................................................................... 319
6.1 Crop Delivery Kits ............................................................................................................................... 319
6.1.1 Crop Lifter Kit ............................................................................................................................ 319
6.1.2 Crop Lifter Storage Rack Kit ......................................................................................................... 319
6.1.3 Crop Divider Storage Bracket Kit ................................................................................................... 320
6.1.4 Floating Crop Dividers................................................................................................................. 320
6.1.5 Full Length Upper Cross Auger ..................................................................................................... 321
6.1.6 Lodged Crop Reel Finger Kit ......................................................................................................... 322
6.1.7 Rice Divider Rod Kit .................................................................................................................... 322
6.1.8 Swath Forming Rods –Center Delivery .......................................................................................... 323
6.1.9 VertiBlade™Vertical Knife Kit ....................................................................................................... 323
6.1.10 Wide End Deflector Kit .............................................................................................................. 324
6.2 Cutterbar Kits .................................................................................................................................... 325
6.2.1 Rock Retarder Kit ....................................................................................................................... 325
6.2.2 Four-Point Knife Guard ............................................................................................................... 325
6.3 Header Kits........................................................................................................................................ 326
6.3.1 EasyMove™Transport System....................................................................................................... 326
6.3.2 Inboard Steel End Finger Kit......................................................................................................... 326
6.3.3 Outboard Steel End Finger Kit ...................................................................................................... 327
6.3.4 Steel Reel Finger Kit.................................................................................................................... 327
6.3.5 Stabilizer Wheel Kit .................................................................................................................... 328
6.3.6 Steel Skid Shoes Kit .................................................................................................................... 328
6.3.7 Stubble Light Kit ........................................................................................................................ 329
Chapter 7: Troubleshooting.................................................................................................................... 331
7.1 Crop Loss at Cutterbar......................................................................................................................... 331
7.2 Cutting Action and Knife Components .................................................................................................... 333
7.3 Reel Delivery ..................................................................................................................................... 336
7.4 Troubleshooting Header and Drapers..................................................................................................... 338
7.5 Cutting Edible Beans ........................................................................................................................... 339
7.6 Troubleshooting Windrow Formation..................................................................................................... 342
TABLE OF CONTENTS

214509 xiii Revision A
Chapter 8: Reference .............................................................................................................................. 343
8.1 Torque Specifications .......................................................................................................................... 343
8.1.1 Metric Bolt Specifications ............................................................................................................ 343
8.1.2 Metric Bolt Specifications –Cast Aluminum .................................................................................... 345
8.1.3 O-Ring Boss Hydraulic Fittings –Adjustable .................................................................................... 346
8.1.4 O-Ring Boss Hydraulic Fittings –Non-Adjustable.............................................................................. 347
8.1.5 O-Ring Face Seal Hydraulic Fittings................................................................................................ 348
8.1.6 Tapered Pipe Thread Fittings........................................................................................................ 349
8.2 Conversion Chart................................................................................................................................ 351
Index........................................................................................................................................................ 353
Recommended Fluids and Lubricants.................................................................................................... 361
TABLE OF CONTENTS


214509 1Revision A
Chapter 1: Safety
Understanding and consistently following these safety procedures will help to ensure the safety of those operating the
machine and of bystanders.
1.1 Safety Alert Symbols
The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine.
1000915
Figure 1.1: Safety Symbol
This symbol means:
•ATTENTION!
•BECOME ALERT!
•YOUR SAFETY IS INVOLVED!
Carefully read and follow the safety message accompanying this
symbol.
Why is safety important to you?
•Accidents disable and kill
•Accidents cost
•Accidents can be avoided

214509 2Revision A
1.2 Signal Words
Three signal words, DANGER,WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,
IMPORTANT and NOTE, identify non-safety related information.
Signal words are selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if it is not prevented, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if it is not prevented, could result in death or serious injury. It may also
be used to alert you to unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if it is not prevented, may result in minor or moderate injury. It may
also be used to alert you to unsafe practices.
IMPORTANT:
Indicates a situation that, if not prevented, could result in a malfunction or damage to the machine.
NOTE:
Provides additional information or advice.
SAFETY

214509 3Revision A
1.3 General Safety
Operating, servicing, and assembling machinery presents several safety risks. These risks can be reduced or eliminated by
following the relevant safety procedures and wearing the appropriate personal protective equipment.
1000004
Figure 1.2: Safety Equipment
CAUTION
The following general farm safety precautions should be part of
your operating procedure for all types of machinery.
Wear all protective clothing and personal safety devices that
could be necessary for the job at hand. Do NOT take chances.
You may need the following:
•Hard hat
•Protective footwear with slip-resistant soles
•Protective glasses or goggles
•Heavy gloves
•Wet weather gear
•Respirator or filter mask
1000005
Figure 1.3: Safety Equipment
In addition, take the following precautions:
•Be aware that exposure to loud noises can cause hearing
impairment. Wear suitable hearing protection devices such
as earmuffs or earplugs to help protect against loud noises.
1010391
Figure 1.4: Safety Equipment
•Provide a first aid kit in case of emergencies.
•Keep a properly maintained fire extinguisher on the
machine. Familiarize yourself with its use.
•Keep young children away from machinery at all times.
•Be aware that accidents often happen when Operators are
fatigued or in a hurry. Take time to consider the safest way
to accomplish a task. NEVER ignore the signs of fatigue.
SAFETY

214509 4Revision A
1000007
Figure 1.5: Safety around Equipment
•Wear close-fitting clothing and cover long hair. NEVER wear
dangling items such as hoodies, scarves, or bracelets.
•Keep all shields in place. NEVER alter or remove safety
equipment. Ensure that the driveline guards can rotate
independently of their shaft, and that they can telescope
freely.
•Use only service and repair parts made or approved by the
equipment manufacturer. Parts from other manufacturers
may not meet the correct strength, design, or safety
requirements.
1000008
Figure 1.6: Safety around Equipment
•Keep hands, feet, clothing, and hair away from moving
parts. NEVER attempt to clear obstructions or objects from a
machine while the engine is running.
•Do NOT modify the machine. Unauthorized modifications
may impair the functionality and/or safety of the machine. It
may also shorten the machine’s service life.
•To avoid injury or death from the unexpected startup of the
machine, ALWAYS stop the engine and remove the key from
the ignition before leaving the operator’s seat for any
reason.
1000009
Figure 1.7: Safety around Equipment
•Keep the machine service area clean and dry. Wet and/or
oily floors are slippery. Wet spots can be dangerous when
working with electrical equipment. Ensure that all electrical
outlets and tools are properly grounded.
•Keep the work area well-lit.
•Keep machinery clean. Straw and chaff on a hot engine are
fire hazards. Do NOT allow oil or grease to accumulate on
service platforms, ladders, or controls. Clean machines
before they are stored.
•NEVER use gasoline, naphtha, or any volatile material for
cleaning purposes. These materials may be toxic and/or
flammable.
•When storing machinery, cover any sharp or extending
components to prevent injury from accidental contact.
SAFETY
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