MAHA MBT Series User manual

Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie
die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte
'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.
MBT 1000 EUROSYSTEM
Roller Brake Tester for Motorcycles and Lightweight Vehicles
Original Operating Instructions
BAE12901-en
Pos: 1 / -----F or m at---- -/MA NUE L LE R UMB RUC H Seite num br uc h @ 0\m od_ 11 3 4403 5 776 87_ 0.d ocx @ 1 277 @ @ 1

2
BAE12901-en
Pos: 2 / -----F or m at---- -/Inh a ltsv e rz eic hn is - 3E be ne n @ 5\m od_ 11 6 8867 4 410 46_ 7 5.d ocx @ 72 9 20 @ @ 1
Contents
1Safety ......................................................................................................................3
1.1 Introduction......................................................................................................................................... 3
1.2 Symbols .............................................................................................................................................. 3
1.3 Intended Use....................................................................................................................................... 3
1.4 Inappropriate Use................................................................................................................................ 3
1.5 Requirements on Operating and Service Personnel............................................................................. 3
1.6 Safety Instructions for Installation and Initial Operation ........................................................................ 4
1.7 Safety Instructions for Operation ......................................................................................................... 4
1.8 Danger Zone ....................................................................................................................................... 5
1.9 Safety Instructions for Servicing........................................................................................................... 5
1.10 Safety Features ................................................................................................................................... 6
1.11 Accessories......................................................................................................................................... 7
1.12 What to Do in the Event of an Accident ............................................................................................... 7
2Description...............................................................................................................8
2.1 General Information ............................................................................................................................. 8
2.2 Overview ............................................................................................................................................. 9
2.3 Specifications .................................................................................................................................... 10
2.4 Noise Emission.................................................................................................................................. 10
3Transport and Storage ...........................................................................................11
4Installation and Initial Operation ..............................................................................11
5Operation...............................................................................................................11
5.1 Main Switch....................................................................................................................................... 11
5.2 Control Unit ....................................................................................................................................... 12
5.3 Test Procedure.................................................................................................................................. 13
6Maintenance ..........................................................................................................14
6.1 Annual Inspection.............................................................................................................................. 14
6.2 Care Instructions ............................................................................................................................... 14
6.3 Spare Parts ....................................................................................................................................... 14
6.4 Chain Drive Maintenance: Cleaning, Retensioning, Lubricating.......................................................... 15
6.5 Greasing the Sensor Roller Hinges .................................................................................................... 17
7Dismantling ............................................................................................................19
8Disposal.................................................................................................................19
9Contents of the Declaration of Conformity ..............................................................20
10 Company Information.............................................................................................21
Pos: 3 / -----F or m at---- -/MAN UEL LER UMB RUCH Sei te numb ruc h @ 0\m od _ 113 44 035 77 687_ 0.d ocx @ 1 27 7 @ @ 1

3
BAE12901-en
Pos: 4 / Te chnisc he D okumen tati on/A lle Ger ä te/Üb erschrif te n/Übers chr iften 1/S /Überschr ift 1: Sicher heit @ 6\mod_1174482399906_75.docx @ 76962@ 1 @ 1
1
Safety
Pos: 5 / Te chn isc he Dokum en tat ion/ A ll e G er ä te/ Üb ers chr ifte n/ Über s c hrift en 1.1/E/ Übe rs c hrif t 1.1: E inf ühru ng @ 6\m od_1174482219062_75.docx@ 76793 @ 2 @ 1
1.1
Introduction
Pos: 6 / Te chn is c he D okum en tat ion/ A lle G erä te/ In hal te/ S ic her he it/In ha lt : Ei nf ühr u ng Si cher hei t_ 12p t @2 5\mod_1324455248318_75.docx@ 1138886@ @1
Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
Pos: 7 / Te chnisc he D okumen tati on/A lle Ger ä te/Üb erschrif te n/Übers chr iften 1.1/S/ Üb er sc hri f t 1. 1: Sym bo le @ 6\mod_1174482270875_75.docx@ 76865@ 2 @ 1
1.2
Symbols
Pos: 8 / Te chnisc he Dokumen tat ion/A ll e G erä te/I nhal te/S ic herhe it/In ha lt: Sym bo le Si cher hei t_ 12p t @ 25\mod_1324456650897_75.docx@ 1139046@ @ 1
Important safety instructions. Failure to comply with instructions could result in
personal injury or property damage.
Important information.
Pos: 9 / Te chnisc he D okumen tati on/A lle Ger ä te/Üb erschrif te n/Übers chr iften 1 .1/B/ Übers chr ift 1 .1: B est immu ngsgemä ßer G ebr auch @ 6\m od_11 76734 02220 3_75.d ocx @ 88 746 @ 2 @ 1
1.3
Intended Use
Pos: 1 0 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/M B T-SE RIE S/ E1 29 01 MB T 10 0 0 E URO SY S TE M/ BA/ I n hal t: E129 Bes t imm un gs gem ä ßer Gebr a uch @ 4 1\mod_1421400610826_75.docx@ 2184918@ @1
This equipment is to be used exclusively for the testing of motorcycles and
lightweight vehicles. Observe the rated axle load.
The equipment shall not be modified without the express written consent of the
manufacturer. In case of non-compliance the declaration of conformity becomes
void.
Pos: 1 1 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/B/ Übers chrif t 1. 1: Bes timm ungsw idr iger Geb rauc h @ 18\m od_1255530265027_75.docx@ 471571 @ 2@ 1
1.4
Inappropriate Use
Pos: 1 2 / Techn ische Dokument atio n/Alle Geräte/I nhal te/Sich erhe it/In halt: Bes timm un gswidr iger G ebrau ch al lg_1 2pt @ 25\mod_1324455015938_75.docx @ 1138843 @ @ 1
Any use other than described is inappropriate.
Pos: 1 3 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/A/Üb ersc hrif t 1. 1: Anf ord erun gen a n d as Bed ien ungs- und Ser viceper sonal @ 34\mod_1380637497630_75.docx@ 1835413@2 @ 1
1.5
Requirements on Operating and Service Personnel
Pos: 14 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Sicher he it/I n halt: Anfor de run ge n a n d as Bed ie nungs - und Ser viceper sonal_1 2pt (2016-12-22 08 :4 8: 1 2) @ 34\m od_1 38063 73483 20_75.d ocx @ 1 83536 9 @ @ 1
All persons employed in the operation, maintenance, installation, removal and dis-
posal of the device must
•be at least 18 years old,
•be trained and instructed in writing,
•have read and understood this manual
•be on record as having been instructed in safety guidelines.
Pos: 1 5 /----- Form a t-----/M AN UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

4
BAE12901-en
Pos: 1 6 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/S/Üb ersc hrif t 1. 1: Sic herhe itsv orschr iften f ür I ns ta lla tio n u nd E rs ti nbe tr iebn ahm e @ 24\m od_131 0565 05943 1_75.d ocx @ 1 023543 @ 2 @ 1
1.6
Safety Instructions for Installation and Initial Operation
Pos: 1 7 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ S ic herh ei t/ Inha lt : S ic herhe itsv ors chr if te n f ür die Inb e tr iebn ahm e BPS_ 12p t @2 6\mod_1326368324234_75.docx@ 1504789@ @1
•The system shall only be commissioned by MAHA service technicians or au-
thorized service partners.
•All parts of the electrical equipment must be protected from moisture and wet-
ness.
•The system shall not be installed and operated in hazardous locations or wash
halls.
•The operator must provide for optional safeguards (e.g. warn lamps, barriers,
etc.) depending on local conditions.
•Wear safety shoes and gloves.
•Safeguard roller set with suitable means (e.g. cordon chains or strap).
•The display must be installed in a secure area and folded into the wall when not
in use (wall hinges optionally available).
•When folding the display, grasp it on the edges. Danger of pinching!
•Ensure that a lockable emergency-stop main switch is installed based on instal-
lation instructions before connecting the feed line. Use motor protection switch
and cable cross sections as per specification. Reference in circuit diagram
(standard delivery), nameplate. Fuse max. X.X A (see nameplate).
•The main switch must be provided by the customer and installed on-site. It
must be positioned in direct vicinity to the tester and takes over the emergency-
stop function.
Pos: 1 8 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/S/Üb ersc hrif t 1. 1: Sic herhe itsv orschr iften f ür d en B etri eb @ 6\mod_1174482268953_75.docx @ 76826@ 2 @ 1
1.7
Safety Instructions for Operation
Pos: 1 9 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ S ic herh ei t/ Inha lt : S ic herhe itsv ors chr if te n f ür den B etr ie b BP S_1 2p t @ 26\mod _ 1326700788796_75.docx@ 1505493@ @1
•The system shall only be operated within its performance limits.
•The system shall only be operated by trained personnel.
•The system and surrounding area must be kept clean.
•Switch off the system when not in use and secure the main switch against re-
start with a padlock.
•In emergency situations switch off system with main switch or emergency-stop
switch.
•No persons shall be in the danger zone of the system. Rotating or moving parts
(e.g. test stand rollers) are dangerous.
•Danger of carbon monoxide poisoning with running vehicle engine in closed
rooms. The operator is responsible for providing sufficient air exchange.
•Avoid unnecessary strain on vehicle and tester.
•Drive the vehicle slowly on to the tester.
•Check the danger zone before driving the vehicle onto the tester.

5
BAE12901-en
•When the vehicle with the driven axle is on the roller set, exit only with running
roller drive. Exiting with roller drive at standstill can destroy the motors due to
extreme roller acceleration.
•The system shall not be operated without functioning slip monitoring. This can
cause tire damage.
•Never jump start a vehicle with the system. This can lead to equipment dam-
age.
•No 4 wheel-drive vehicles shall be tested on the standard roller set. Damage to
vehicle and system are possible. When in doubt contact your responsible ser-
vice representative.
•The vehicle must be closed during testing. If persons outside of the vehicle are
endangered, use noise protection.
•The operator shall not leave the vehicle during testing.
•No vehicle shall be parked in/on the roller set or on the optional ramps.
Pos: 20 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1.1/G/Übersc hrift 1.1: Gefa hrenzone @ 19\mod _12 669381 22676_ 75.d ocx @ 78 2826 @ 2 @ 1
1.8
Danger Zone
Pos: 2 1 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ S ic herh ei t/ Inha lt : G efa hr enzo ne - 5m Ab st and (Tex t) BPS_ 12p t @ 26\m od_1326700917541_75.docx @ 1505537@ @ 1
During brake tester operation no persons are allowed in the danger zone:
5 (five) meters
around the roller set in all directions.
Pos: 2 2 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik /- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ S ic herh ei t/ Inha lt : G efa hr enzo ne - 5m Abst and ( Bild) BPS @ 1 9\mod _ 1266 9 38 260 03 4_ 0.d ocx @ 7 8401 7 @ @ 1
Pos: 2 3 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/S/Üb ersc hrif t 1. 1: Sic herhe itsv orschr iften f ür S ervicearb eiten @ 6\mod_1174482270640_75.docx@ 76850@ 2 @ 1
1.9
Safety Instructions for Servicing
Pos: 2 4 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ S ic herh ei t/ Inha lt : S ic herhe itsv ors chr if te n f ür Servi cear b e iten BPS_1 2p t @ 26\mod_1326700977270_75.docx @ 1505581@ @1
•Service work shall only be done by MAHA service technicians or authorized
service partners.
•Work on electric parts of the system shall only be done by trained electricians.
•The main switch must be switched off and secured against restart before doing
repair, maintenance and set-up work.
•Fire danger due to rubber abrasion on the roller set. Clean regularly. Remove
abrasion before maintenance work.

6
BAE12901-en
•The main switch must be secured and if necessary the motor protection switch
turned off when doing work in the roller set.
•When working on the control cabinet or on the roller sets pay attention to the
heating (optional) or hot parts.
•Immediately turn off the tester when it starts up unintentionally. Contact the ser-
vice department.
Pos: 2 5 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/S/Üb ersc hrif t 1. 1: Sic herhe itsei nr ic htun ge n @ 6\m od_11 74483 32476 5_75. docx @ 77 103 @ 2 @ 1
1.10
Safety Features
Pos: 2 6 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ S ic herh ei t/ Inha lt : S ic herhe its ei nr ic ht unge n ( Tex t) BPS_1 2pt @ 2 6\mod_1326701513692_75.doc x @ 15056 25 @ @ 1
The safety features (partly optional) are to be inspected regularly by an authorized
service technician. Official guidelines must be followed at all times. The equipment
shall not be operated when the safety features are defective!
•
Lockable Main Switch
Serves as normal On and Off switch for the equipment and as emergency switch.
The switch can be padlocked to protect it against unauthorized usage.
•
Emergency Switch
Is used for quick switch-off during operation. Interrupts the power supply to the
equipment.
•
Startup Monitoring
Prevents the rollers from starting up in case the wheels are blocked (seized
bearings, jammed brake pads). This feature helps prevent the vehicle tyres from
being damaged.
•
Sensor Rollers
The RPM difference between equipment rollers and sensor rollers determines the
slip. Both sensor rollers must be pushed down in order to start the roller brake
tester.
•
Visual and Audible Warning Devices
These must be positioned at a suitable location and must be easily seen or heard
at all times. In the event that the warning devices are defective, the brake tester
must be shut down until they are fully functional again.
•
Pit Safety
Light barrier or infrared movement sensor. If any person enters the safety area, the
brake tester is switched off.
•
Yellow-Black Marking Tape
The yellow-black marking tape around roller set and pit serves to mark out the
brake tester and nust be replaced if defective. Part # 19 6014 (Ø 38 mm) /
19 6015 (Ø 50 mm).
•
Warning and Information Labels
Warning and information labels are attached to the equipment. These must not be
changed or removed and must be replaced if unreadable (see below for part
numbers).
Pos: 2 7 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ S ic herh ei t/ Inha lt : S ic herhe its ei nr ic ht unge n/ Aufk leb er (Bild er ) BPS @ 23\mod _ 12 970 85 082 5 34_ 0.d ocx @ 9 71 558 @ @ 1

7
BAE12901-en
54 2132 54 2683
Pos: 2 8 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb er sc hri f te n 1. 1/ Z /Üb er s chr ift 1.1: Z ub e hör @ 7\m od_11 97021 5365 41_7 5.docx @ 13 6790 @ 2 @ 1
1.11
Accessories
Pos: 29 /Techn ische Dokume ntation/Al leG eräte/Inh alte/Sicher heit/Inhal t:Z ubehör_12p t @2 5\mod_1324457135414_75.docx@ 1139114@ @ 1
The equipment shall be operated only with accessories which have been
approved or permitted by MAHA.
Pos: 30 /Techn ische Dokume ntation/Al le Geräte/Über schriften/ Überschr iften 1.1/V/ Überschr ift1 .1: Verhal tenb ei Unfällen @ 19\m od_12 67177 2453 37_75. docx @ 79 4600 @ 2 @ 1
1.12
What to Do in the Event of an Accident
Pos: 31 /Techn ische Dokume ntation/Al leG eräte/Inh alte/Sicher heit/Inhal t:V erhalten bei U nfällen_12p t @34\mod_1381128863435_75.docx@ 1837175@ @ 1
•The injured person is to be removed from the danger area. Find out where
dressing and bandages are kept. Seek first-aid.
•Provide first-aid (stop bleeding, immobilise injured limbs), report the accident
and seal off the accident site.
•Immediately report any accident to your supervisor. Make sure a record is kept
of every occasion first-aid is provided, e.g. in an accident book.
•Remain calm and answer any questions that may arise.
Pos: 3 2 /----- Form a t-----/M AN UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

8
BAE12901-en
Pos: 33 /Techn ische Dokument ation/Alle Ger äte/ Übersc hrift en/ Überschr ifte n 1/B/ Über schri ft 1: Bes chr eibun g @ 6\mod_1174482271453_75.docx@ 76889 @1 @ 1
2
Description
Pos: 3 4 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/A/Üb ersc hrif t 1. 1: All gemei nes @ 6\mod_1182865005781_75.docx @ 977 36 @ 2 @ 1
2.1
General Information
Pos: 3 5 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/M B T-SERIE S/E10101 EU ROSYSTEM Stand ard/BA/Inhalt: E 101 Beschreibu ng Allgemeines @ 26\mod_1326701721816_75.docx@ 1505669@ @ 1
The safety test lane EUROSYSTEM uses modular design. It is easily expandable
and has the following function groups as standard equipment: side-slip tester,
shock tester, brake tester. In addition, all kinds of MAHA test equipment can be
connected. Test equipment from other manufacturers can be integrated in some
instances.
PC and screen display as well as EUROSYSTEM software are standard
equipment. This test lane-specific software developed by MAHA is based on the
Windows operating system and is network-compatible. The measurement values
can be processed on your own computer network.
Measurement data can be stored with or without remote control and organized in
databases. An additional analog display (pointer) can be used.
Pos: 3 6 /----- Form a t-----/M AN UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

9
BAE12901-en
Pos: 3 7 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/Ü/ Übers chrift 1.1: Üb ers icht @ 7\mod _118 70879 53953_ 75.do cx @ 103 698 @ 2 @ 1
2.2
Overview
Pos: 3 8 / Techn ische Dokument atio n/Brems prüft ec hnik/MBT-SERIE S /E 1 29 01 M B T 1000 E URO SY S TE M/ BA/ I n hal t: E129 Über s ich t ( Bi ld er ) @ 41\mod_1421409403608_0.docx@ 2185242@ @ 1
Pos: 3 9 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/M B T-SE RIE S/ E1 2901 MBT 100 0 E URO SYS TE M/B A/I nha lt: E129 Über s icht ( Legend e) @ 41\mod_1421410491305_75.docx@ 2185288@ @ 1
Examples:
A
Flush-floor version
B
Surface-mounted version
Illustrations show highest expansion stage with roller sets 1 + 2 and clamping de-
vice.
Pos: 4 0 /----- Form a t-----/MANUELLER UM B R UCH Sei te n umb r uc h @ 0\mod_1134403577687_0.docx@ 1277@ @ 1
A
B

10
BAE12901-en
Pos: 4 1 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/T/ Übers chrift 1.1: Te chnis che D aten @ 7\mod_1184075526343_75.docx@ 99711@ 2 @ 1
2.3
Specifications
Pos: 4 2 / Tec hn isch e Dokume nt at ion/ Br ems pr üft ec hn ik/ MB T-SERIE S/E 129 01 MB T 10 00 E UROSY S TEM/ BA/In halt: E129 Tech nis che Daten ( Tab elle) @ 4 0\mod_1415007623249_75.docx@2138985@ @ 1
RS1 RS2
Fuse 25 A time-delay
Drive power 3 kW
Roller set dimensions
(H x W x L) 280/315* x700 x 1150 mm 280/315* x1400 x 1150 mm
Display range 0 – 3 kN
Testable wheel bases 800 – 1500 mm
Testable wheel diameters 380 – 700 mm
Test speed 5 km/h
Wheel load (drive-over load) 1000 kg
Roller centre distance 380 mm
Roller diameter 202 mm
Roller length 350 mm 1100 mm
Power supply 3 x 400 V/NPE 50 Hz
*315 mm height only in conjunction with dynamometer
Pos: 4 3 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/L/ Über schrif t 1. 1: Lärm em ission @ 13\mod_ 123 67672 72078_ 75.do cx @ 354 579 @ 2 @ 1
2.4
Noise Emission
Pos: 4 4 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/M B T-SERIES/E10101 EUROSYSTEMStandard/BA/Inhalt:E101 Lärmemission@ 26\mod_1326714188804_75.docx @ 1507042@ @1
The noise emission during a vehicle test results mainly from the vehicle’s engine.
The noise emission varies from vehicle to vehicle and cannot be attributed to the
testing equipment.
Roller Brake Tester
The noise emission value created by the brake tester (roller drive) is less than
70 dB(A) in the work area of the operator.
Shock Tester
The noise emission value created by the shock tester (oscillating test plates) is
between 75 and 80 dB(A) in the work area of the operator.
Side-Slip Tester
The noise emission value created by the side-slip tester is less than 70 dB(A) in
the work area of the operator.
Pos: 4 5 /----- Form a t-----/M AN UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

11
BAE12901-en
Pos: 4 6 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1/ T/ Übe r schr i ft 1: Tr a nsp or t und La ger u n g @ 2 0\mod_1268732488860_75.docx@ 826153@ 1 @ 1
3
Transport and Storage
Pos: 47 /Techn ische Dokume ntation/ Alle Geräte/ Inhalte/Inh alt: Transp ort und Lageru ng_12pt @ 26\mod_1324468980166_75.docx@ 1141285@ @ 1
Check package to ensure it is complete, in accordance with the order
confirmation. Report any transport damage to the carrier immediately.
During loading, unloading and transport always use suitable lifting equipment,
material handling equipment (e.g. cranes, forklifts, etc.) and the right load handling
attachments and slings. Always ensure that the parts to be transported are
suspended or loaded properly so that they cannot fall, taking into account size,
weight and the centre of gravity.
Store the packages in a covered area, protected from direct sunlight, at a low
humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack
packages.
When unpacking, take care to avoid any possibility of injury or damage. Keep at a
safe distance when opening the package strapping, do not allow any parts to fall
out.
Pos: 4 8 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1/ M/Über sc hrift 1 : M ontag e und E rst inbetr iebnahm e @18\mod_1255417443299_75.docx@ 463797@ 1 @ 1
4
Installation and Initial Operation
Pos: 49 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Inhalt: Mon tage und Erstinb etriebnahme_ 12pt @ 26\mod_1324468562877_75.docx @ 1141153@ @1
Installation and initial operation of the equipment may be done only by authorized
and trained service technicians provided by the manufacturer, licensed dealers or
service partners.
Pos: 5 0 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1/ B/Üb erschr ift 1: Bedienu ng @ 6\mod_1174482271218_75.docx@ 76877 @1 @ 1
5
Operation
Pos: 5 1 / Te c hnisch e Dokumentat ion/Alle Gerät e/Übersc hriften/Über schriften 1. 1/H/Überschr ift 1.1: Hauptsch alter @ 6\mod_ 117 75928 58312_ 75.do cx @ 906 35 @ 2 @ 1
5.1
Main Switch
Pos: 52 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Inhalt: Haup tschalter v2 - A lle Ger ä te_1 2pt @ 30\mod_1351692594628_75.docx @ 1671389@ @ 1
•Main switch in position 0: Power supply OFF
•Main switch in position 1: Power supply ON
•When in position 0, the main switch can be protected against
tampering by means of a padlock.
Pos: 5 3 /----- Form a t-----/M AN UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

12
BAE12901-en
Pos: 5 4 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/B/ Übers chrif t 1. 1: Bed ienei nhei t @ 6\mod_1177424155343_75.docx@ 90114@ 2 @ 1
5.2
Control Unit
Pos: 5 5 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/M B T-SERIES/E12901 MBT1000EUROSYSTEM/BA/Inhalt:E129 Bedieneinheit(Bilder)@41\mod_1421406400641_0.docx @ 2185150@ @ 1
Pos: 5 6 / Tec hn is ch e Dokume nt at ion/ Br ems pr üft ec hn ik/ MB T-SE RIE S/ E1 29 01 MBT 1000 E URO SY S TEM / BA/ In hal t: E129 Bed ie ne inh ei t ( Le gend e) @ 4 1\mod_1421407129636_75.docx@ 2185196@ @ 1
A
Emergency stop button
D
Lifting bar Speedometer tester (opt.)
B
Motors On/Off
E
Clamping device, front (option)
C
Lifting bar Brake tester (left: option)
F
Clamping device, rear (option)
The control unit is continuously movable along the handrail and can be swivelled
sideways after pulling it in a forward direction.
Pos: 5 7 /----- Form a t-----/M AN UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.docx @ 1277@ @ 1
A
BC D
E F

13
BAE12901-en
Pos: 5 8 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/P/Üb ersc hrif t 1. 1: Pr üfabl auf @ 8\m od_1200574029101_75.docx@ 140824@ 2 @ 1
5.3
Test Procedure
Pos: 5 9 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ I nfo!/ In ha lt : Inf o - Br ems pr üf un g VO R S ch lup fab sc ha lt ung b e ende n @ 41\mod_1421412099129_75.docx @ 2185494@ @ 1
IMPORTANT NOTICE
The statutory requirements for the verification of braking efficiency do not demand
that the brake test be completed until slippage cutoff occurs.
Automatic slippage cutoff should be generally regarded as a safety feature, not as
the cutoff point for brake testing.*
It is adequate to terminate the test at approx. 90% of the maximum braking force.
This method is strongly recommended to help prevent tyre damage!
* Please note the implementing provisions for braking efficiency determination.
Pos: 6 0 / Tec hn isch e Dokume nt at ion/ Br ems pr üft ec hn ik/ MB T-SE RIE S /E 129 01 M B T 10 0 0 E URO SY S TEM /BA/ In hal t: E129 Prüfa b la uf ( Te x t) @ 4 1\mod_1421659346487_75.docx@ 2185650@ @ 1
1 Enter the roller set with the front wheel/axle (A).
2 Secure the rear wheel/axle with the clamping device (B).
3 Perform the brake test.
4 Open the clamping device at the rear wheel/axle.
5 Enter the roller set with the rear wheel/axle.
6 Secure the front wheel/axle with the clamping device.
7 Perform the brake test.
8 Open the clamping device at the front wheel/axle.
9 Exit the brake tester.
Pos: 6 1 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/M B T-SERIES/E12901 MBT1000EUROSYSTEM/BA/Inhalt:E129 Prüfablauf(Bilder)@ 41\mod_1421660434643_0.docx@ 2185752@ @ 1
Pos: 6 2 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/M B T-SE RIE S/ E1 2901 MBT 100 0 E URO SYS TE M/B A/I nha lt: Inf o - M BT E URO SY STEM -BA b e igef ü gt @ 41\m od_1421660105247_75.docx @ 2185696@ @ 1
For a detailed description of the test lane software please see the operating in-
structions MBT EUROSYSTEM (document No. BAE10101-en, included).
Pos: 6 3 /----- Form a t-----/M AN UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.docx @ 1277@ @ 1
A B

14
BAE12901-en
Pos: 6 4 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1/I/Über s chr ift 1: I ns tand ha ltun g @ 28\m od_1 33215 98125 36_75.d ocx @ 1 56590 8 @ 1 @ 1
6
Maintenance
Pos: 65 /Techn ische Dokume ntation/Al leG eräte/Inh alte/Warnu ng!/Inhalt: W arnung - Ha upts c ha lter aus be i I ns t andh al tu ng_ 1 2pt @ 26\m od_1324465229892_75.docx@ 1140563@ @ 1
Danger! Electric shock hazard!
Before doing any maintenance work, turn off the main switch and protect it
against tampering.
Pos: 66 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1.1/J/Übersc hrift 1.1: Jährl iche Überp rüfung @ 2 8\mod_1332230089694_75.docx@ 1566204@ 2 @ 1
6.1
Annual Inspection
Pos: 67 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Info!/Inh alt:I nfo -J ährl ic he Überpr üfu ng _1 2pt @ 2 5\mod_1324460481075_75.docx@ 1139412@ @ 1
•The maintenance interval prescribed by the manufacturer is
12 (twelve) months
.
This maintenance interval refers to normal workshop usage. If the equipment is
used more frequently or under severe operating conditions (e.g. outdoors), the
interval must be reduced accordingly.
•Maintenance work shall be done only by authorized and trained service techni-
cians provided by the manufacturer, licensed dealers or service partners.
•In case of non-compliance the manufacturer's warranty becomes void.
Pos: 6 8 / Tec hn is ch e Dokum e nt at io n/A lle Ger ät e/ Übe rs c hr ift en/ Üb er schr i fte n 1.1/ P/ Übe rs c hr if t 1 .1: Pfle ge hi nw e ise @ 1 5\m od_12 4591 22348 54_75. docx @ 39 5780 @ 2 @ 1
6.2
Care Instructions
Pos: 69 /Techn ische Dokume ntation/Al leG eräte/Inh alte/Inhalt: Pfl egehinweis e -A lle G er äte_1 2pt @ 26\mod_1324468886116_75.docx @ 1141252@ @ 1
•Periodically clean the equipment and treat it with a care product.
•Repair damage to the paintwork immediately to prevent corrosion.
•Usage of caustic cleaning agents or high pressure and steam jet cleaners may
lead to equipment damage.
Pos: 70 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Info!/Inh alt:I nfo -Pflegehinweise_12pt@ 26\mod_1324461215655_75.docx@ 1139602@ @1
Regular care and maintenance is the key condition for functionality and long life
expectancy of the equipment!
Pos: 71 /Techn ische Dokument ation/Alle Ger äte/Übersc hriften/ Überschrifte n 1.1/E/Übers chrift 1.1: Ersatz teile @ 18\mod_ 125 55968 47002 _75.d ocx @ 474 414 @ 2 @ 1
6.3
Spare Parts
Pos: 72 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Inhalt: Ersa tzteile - Alle Gerät e_ 12pt @ 26\mod_1324468768120_75.docx@ 1141219@ @ 1
To ensure safe and reliable operation, only use original spare parts supplied by the
equipment manufacturer.
Pos: 7 3 /----- Form a t-----/M AN UE L LE R UM BR UC H S e iten um br uch @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

15
BAE12901-en
Pos: 74 /Techn ische Dokume ntation/Al leG eräte/Übers chriften/ Überschri ften 1.1/I/Über schrift 1.1: Ins tandhaltu ngd es Kettentri ebs: Reinige n,N achspan nen,S chmieren @ 3 6\mod_1394630342377_75.docx@ 19 1873 0 @ 2 @ 1
6.4
Chain Drive Maintenance: Cleaning, Retensioning, Lubricating
Pos: 75 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Info!/Inh alt:I nfo - Wart un gsi nt er va ll: M ona tl ic h_ 12p t @ 2 6\mod_1324463913433_75.docx@ 1140268@ @1
Maintenance interval: Monthly
Pos: 7 6 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ I nha lt : 02 00 K ett en insta nd ha lten Einle it ung_ 12p t @ 33\mod _1374 06593 6693_ 75.d ocx @ 1809 475 @ @ 1
Before doing any maintenance work, turn off the main switch and protect it
against tampering.
Remove the roller set covers from above the chains, reinstall before restarting the
brake tester.
Pos: 7 7 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/I nha lt: 0200 K etten reinigen_ 12pt @ 33\mod_1374064814451_75.docx@ 1809387@ @ 1
Cleaning the Chains
The chains can normally be cleaned using a cloth or brush, stubborn dirt can be
removed with petroleum solvent or benzine. Do not use pickles or acids! Reapply
a new anticorrosive film immediately after using degreasing agents (see section
"Greasing the Chains").
Pos: 7 8 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ I nha lt : 02 00 K ett en nachsp a nn en_ 12p t @ 33\m od_1374065445290_75.docx@ 1809431@ @ 1
Retensioning the Chains
Check the chain slack: the chain should be movable by hand approx. 5 mm up
and down. If the chain needs retensioning, proceed as follows:
•Open the fastening screws.
•Adjust the chain tension using the tensioning screw.
•Tighten the fastening screws (see table for torque figures).
•Recheck the chain slack.
Pos: 7 9 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ I nha lt : 02 00 K ett en nachsp a nn en - Anz ugs m ome nt e @ 34\mod_1378969980518_75.docx@ 1825309@ @ 1
Brake tester
model
Thread
Strength
Tightening
torque
Position
Required for chain
tensioning?
MBT
1xxx/2xxx/3xxx
M10 8.8 50 Nm Running roller yes
M16 8.8 120 Nm Motor mount yes
MBT 4xxx M18 8.8 350 Nm Running roller yes
M20 8.8 350 Nm Motor mount only for RS1
MBT 5xxx M16 8.8 220 Nm Running roller no
M18 8.8 350 Nm Motor mount yes
MBT 6xxx/7xxx M18 8.8 350 Nm Running roller yes
M20 8.8 350 Nm Motor mount only for RS1 + RS3
MBT 7xxx M18 8.8 500 Nm Raised running
roller yes
M27 8.8 500 Nm Motor mount 3:4 no
Pos: 8 0 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ I nha lt : 02 00 K ett en schm iere n_ 12p t @ 3 3\mod_1374063619890_75.docx@ 1809299@ @1

16
BAE12901-en
Lubricating the Chains
The service lifetime of the chains directly depends on correct lubrication. Provided
that the lubricating film is continuously maintained, chain wear can be reduced to
a minimum
Recommended lubricant: LongLub adhesive lubricant (MAHA part # 35 1020)
•Lubricate the chain over its entire length while turning over the rollers by hand.
Important: The lubricant must contact the chain links!
Pos: 8 1 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/I nha lt: 0200 K etten schmiere n (B ild ) @ 33\mod_1374060263983_0.docx @ 1809079@ @1
Pos: 8 2 /----- Form a t-----/M AN UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

17
BAE12901-en
Pos: 8 3 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ I nha lt : I ns t K et te nsp an nu ng ( B ild er) IW 10 @ 2 2\mod _ 12 856 58 4 672 83_ 0.d oc x @ 9 020 83 @ @ 1
Pos: 8 4 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ I nha lt : I ns t K et te nsp an nu ng ( L e ge nde )_ 12p t @ 35\mod_1393514825943_75.docx@ 1912343@ @ 1
A
Chain
B
Fastening screws
C
Tensioning screw
Pos: 8 5 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1. 1/T/ Übers chrift 1.1: Ta stro llensc harn iere s chm ieren @ 36\m od_ 1 39 463 04695 31_7 5.docx @ 191 8774 @ 2 @ 1
6.5
Greasing the Sensor Roller Hinges
Pos: 86 /Techn ische Dokument ation/Alle Ger äte/Inhal te/Info!/Inh alt:I nfo - Wart ungsi nterv all: 200 h / 12 M ona te_12p t @ 26\mod_1324463609793_75.docx @ 1140170@ @ 1
Maintenance interval: 200 hours / 12 months
Pos: 8 7 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lt e/I nha lt : In s t Ta str ol le n ( Tex t) IW 2/ 4/ 7/ 10_ 12p t @ 41\m od_1421655991818_75.docx @ 2185604@ @ 1
BB
C
A

18
BAE12901-en
Grease the sensor roller hinges every 200 (two hundred) operating hours or once
annually.
1 Remove the cover plates from the roller set.
2 Treat the greasing points (D) using a spray lubricant. Move the sensor roller up
and down.
3 Reinstall the cover plates to the roller set.
Pos: 8 8 / Tec hnis ch e Dokume nt at ion/ Brem sp r üft ec hn ik/- A rc h iv -/- Br emsp rüf tec hn ik A ll e -/ In ha lte/ I nha lt : I ns t Tastr olle n ( Bi lder ) IW 10 @ 22\mod_1285659960275_0.docx @ 902343@ @ 1
Pos: 8 9 /----- Form a t-----/M AN UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.d ocx @ 12 77 @ @ 1
D D

19
BAE12901-en
Pos: 9 0 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1/ D/Üb erschr ift 1: Demont age @1 9\mod_1266336822863_75.docx @ 742452@ 1 @ 1
7
Dismantling
Pos: 91 /Techn ische Dokume ntation/Al leG eräte/Inh alte/Inhalt: Demontage- All e Gerä te_ 1 2pt @ 26\mod_1324466078229_75.docx@ 1140857@ @ 1
Decommissioning and dismantling of the equipment may be done only by
specially authorized and trained personnel provided by the manufacturer, licensed
dealers or service partners.
Pos: 9 2 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1/ G/Über sc hrift 1:G eräte en tsor gung @ 6\mod_1174482271625_75.docx@ 76901 @ 1@ 1
8
Disposal
Pos: 93 /Techn ische Dokume ntation/Al leG eräte/Inh alte/Inhalt: Ger äteents orgung durch Betr eiber allg_1 2pt @ 26\mod_1324467874153_75.docx@ 1140955@ @ 1
Pay attention to the product and safety data sheets of the lubricant used. Avoid
damage to the environment. Should a disposal of the device be necessary it must
be done in adherence with locally applicable legal regulations regarding
environmental protection. Remove all materials properly sorted out and bring them
to a suitable waste disposal service. Collect operating materials such as grease,
oils, coolant, solvent-based cleaning fluids etc. in suitable containers and dispose
of in an environmentally protective manner.
Pos: 94 /Techn ische Dokume ntation/Al leG eräte/Inh alte/Inhalt: Ger äteents orgung über Fachb etrieb (alter nativ)_12p t @ 26\mod_1 32446 81208 52_ 75.docx @ 114 1022 @ @ 1
Alternatively, you may take the equipment to a specialised waste management
plant to ensure that all components and operating liquids are properly disposed
of.
Pos: 9 5 /----- Form a t-----/M AN UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.docx @ 1277@ @ 1

20
BAE12901-en
Pos: 9 6 / Techn ische Dokument atio n/Alle Geräte/Üb ersc hrift en/Üb erschr ifte n 1/ I/Über schr ift 1 : In halt d er Konform itätserk läru ng @ 2 2\mod_ 12928 56748 432_7 5.doc x @ 95861 6 @ 1 @ 1
9
Contents of the Declaration of Conformity
Pos: 97 / Tec hnisch e Do kument atio n/Alle G eräte/ Inhal te/Inh alt: I nhal t der K onfor mitä tserkl ärung a llg_ 12pt @ 26\mod_1324468436145_75.docx @ 1141120@ @1
MAHA Maschinenbau Haldenwang GmbH & Co. KG
herewith declares as a manufacturer its sole responsibility to ensure that the
product named hereafter meets the safety and health regulations both in design
and construction required by the EC directives stated below.
This declaration becomes void if any change is made to the product that was not
discussed and approved by named company beforehand.
Pos: 9 8 / Tec hn isch e Dokume nt at io n/Br ems pr üft ec hn ik/ MB T-SE RI E S/ E 1 0101 EU ROSY STE M Sta nda r d/ BA/ I n hal t: E101 Inha l t d er Ko nfor m itä tse rk lär un g_ 12p t @ 44\m od_1461830999778_75.docx@ 2438054@ @ 1
Model: MBT 1000 EUROSYSTEM / MBT 2250 EUROSYSTEM
MBT 2450 EUROSYSTEM 4WD / MBT 3250 EUROSYSTEM
MBT 3450 EUROSYSTEM 4WD / MBT 4250 EUROSYSTEM
MBT 4450 EUROSYSTEM 4WD / MBT 5250 EUROSYSTEM
MBT 6250 EUROSYSTEM / MBT 7250 EUROSYSTEM
MBT 7450 EUROSYSTEM 4WD
Designation: Safety Test Lane, consisting of:
Roller Brake Tester:
MBT 1000 EUROSYSTEM:
(optional) Motorcycle Holding Device
Rated Axle Load 2000 kg
Motor Power 2x3 kW
MBT 2250 EUROSYSTEM / MBT 2450 EUROSYSTEM 4WD
MBT 3250 EUROSYSTEM / MBT 3450 EUROSYSTEM 4WD:
Rated Axle Load 3500 kg (optional 4000, 5000 or 8000 kg)
Motor Power 2x3 kW (4 or 5,5 kW optional)
MBT 4250 EUROSYSTEM / MBT 4450 EUROSYSTEM 4WD
MBT 5250 EUROSYSTEM / MBT 6250 EUROSYSTEM:
Rated Axle Load 13 000 kg (optional 15 000 or 18 000 kg)
Motor Power 2x7,5 kW, 2x9 kW, 2x11 kW, 2x15 kW
MBT 7250 EUROSYSTEM / MBT 7450 EUROSYSTEM 4WD:
Rated Axle Load 18 000 kg (optional 20 000 kg)
Motor Power 2x9 kW, 2x11 kW, 2x16 kW
Side-Slip Tester MINC EURO / MINC II EURO:
Rated Axle Load 3000 / 5000 kg
Shock Tester SA2 EURO oder MSD 3000:
Rated Axle Load 1100 kg (optional 2000 kg) or 2200 kg
Speedometer Tester TPS I / II / III; TPS 25
Directives: 2006/42/EC; 2014/30/EU
Standards: DIN EN ISO 12100:2010; DIN EN ISO 13850,
DIN EN ISO 13857,
DIN EN 349; DIN EN 60204-1; DIN EN 61000-6-3,
DIN EN 61000-6-2
Pos: 9 9 /-----For m a t-----/M A N UE L LER UM BR UC H Se i ten um br uc h @ 0\m od_1134403577687_0.docx @ 1277@ @ 1