MAHA MLT Series User manual

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MLT 3000
Headlight Tester
Original Operating Instructions
BA380701-en
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Contents
1Safety ......................................................................................................................3
1.1 Introduction......................................................................................................................................... 3
1.2 Intended Use....................................................................................................................................... 3
1.3 Requirements on Operating and Service Personnel............................................................................. 3
1.4 Safety Instructions............................................................................................................................... 3
2Description...............................................................................................................4
2.1 Requirements for the Place of Installation............................................................................................ 4
2.2 Electronic Levelling.............................................................................................................................. 4
2.3 Specifications ...................................................................................................................................... 5
2.4 Design................................................................................................................................................. 6
2.5 Definition of Technical Terms............................................................................................................... 7
2.5.1 Pitch Angle.......................................................................................................................................... 7
2.5.2 Low Beam........................................................................................................................................... 7
2.5.3 High Beam .......................................................................................................................................... 8
3Operation.................................................................................................................9
3.1 Switching On / Off............................................................................................................................... 9
3.2 Aligning ............................................................................................................................................. 10
3.3 Light Selection Buttons ..................................................................................................................... 11
3.4 Testing the Headlights....................................................................................................................... 15
3.4.1 Measuring ......................................................................................................................................... 15
3.4.2 Adjusting ........................................................................................................................................... 17
3.5 Settings............................................................................................................................................. 18
3.5.1 Variables ........................................................................................................................................... 18
3.5.2 User Settings..................................................................................................................................... 21
3.5.3 Language .......................................................................................................................................... 22
3.5.4 List of Variables ................................................................................................................................. 23
3.6 Interfaces and Software Updates ...................................................................................................... 25
3.7 EUROSYSTEM v7.50 ........................................................................................................................ 27
4Energy Management and Troubleshooting .............................................................29
4.1 Charging the Battery ......................................................................................................................... 29
4.2 Battery Status and Energy Saving Functions..................................................................................... 30
4.3 Troubleshooting ................................................................................................................................ 31
4.4 Care Instructions ............................................................................................................................... 31
4.5 Spare Parts ....................................................................................................................................... 31
5Disposal.................................................................................................................32
6Contents of the Declaration of Conformity ..............................................................32
7Company Information.............................................................................................33
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Safety
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1.1
Introduction
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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
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1.2
Intended Use
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This device only serves to check and adjust the alignment of vehicle headlights.
This device cannot be modified without the express, written consent of the
manufacturer. Any infringement renders the conformity declaration invalid.
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1.3
Requirements on Operating and Service Personnel
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All persons employed in the operation, maintenance, installation, removal and
disposal of the device must
•be at least 18 years old,
•be trained and instructed in writing,
•have read and understood this manual
•be on record as having been instructed in safety guidelines.
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1.4
Safety Instructions
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•This device must only ever be operated within its performance limits.
•All parts of the electrical system must be protected against damp and humidity.
•All service work must be performed by service technicians employed by the
manufacturer or by authorized service partners.
•Never expose the lens to direct sunlight. The bundling of light may cause fire
damage inside the housing.
•Only ever clean the lens with a soft cloth and a glass cleaning agent.
•Optional laser alignment unit: Never look into the laser beam (laser class 2M).
Comply with work safety and accident prevention directives (H&SW regulations)
in respect of laser radiation.
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Description
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2.1
Requirements for the Place of Installation
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The location for the headlight adjustment points requires careful planning.
Headlight beam-throw adjustment devices are sensitive measuring devices that
are prone to malfunction if moved from one place to another in the workshop.
Precise setting of headlights then ceases to be possible.
Headlights must be checked at a location that is completely flat. Irregularities,
bulges, inclined and recessed areas give rise to measurement errors. Please
observe the legislative requirements that, where applicable, contain details of the
surface properties of the location to be chosen for setting up the equipment.
When choosing a suitable location, please also ensure that the lens is not exposed
to direct sunlight.
Approval testing as defined in the test equipment monitoring standard ISO 10604
must take place before a headlight testing station enters service.
(more info in ‘Headlight adjustment station for cars’, based on ISO 10604).
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2.2
Electronic Levelling
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This headlight tester features an electronic world first: it comes standard with a
sensor which is capable of compensating ground unevenness. This levelling
function automatically adjusts the inclination of the headlight tester on the vehicle's
longitudinal axis. The inclination of the z-axis (see Fig.) is considered by the
software during data evaluation, while the display shows only the corrected
measurement values.
Thus, the headlight tester provides faultless measurement results even for test
locations with a ground unevenness that exceeds the permissible tolerance of
±0.5 mm/m.
The inclination sensor can be enabled in the Service menu under “User settings”.
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2.3
Specifications
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Measuring range
above hotspot 0…800 mm / 10 m (0…8 %)
above pitch angle 0…300 mm / 10 m (0…3 %)
below 0…700 mm / 10 m (0…7 %)
left 0…1000 mm / 10 m (0…10 %)
right 0…1000 mm / 10 m (0…10 %)
Light intensity 0…125 000 cd
Illuminance 0…200 lx
Measuring distance 100…500 mm
Adjustment path of lens centre above floor 240…1500 mm
Deviation of intensity +/-5 %
Deviation from one axle +/-5'
Temperature +5…+40 °C
Relative humidity 20…80 %
Supply voltage 100…240 V AC, 50/60 Hz
Charging voltage / Battery voltage 24 V DC / 12 V DC
Dimensions (W x H x D) 655 x 1770 x 720 mm
Net weight / Shipping weight 65 kg / 80 kg
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2.4
Design
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A
Mirror
D
Casing (with adjusting handle)
B
Column
E
Carriage (with spirit level)
C
Display
F
Battery compartment
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A
B
D
E
F
C

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2.5
Definition of Technical Terms
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2.5.1
Pitch Angle
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Angle of inclination of light-dark limit against the test surface.
The inclination of headlight lighting bundle against the test surface is expressed as
a percentage, using 10 m as a reference parameter:
1000
hH −
X 100
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2.5.2
Low Beam
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A
Light-dark limit
Boundary for light distribution between ‘top dark’ and ‘bottom light’ for low-
beam lights.
B
Inflection point
Synonymous with the light-dark limit for asymmetric low-beam lighting. The
deviation of the inflection point is expressed in %. 10 meters is used as the
reference dimension.
α
Yaw angle
Angle between the inflection point on the rising component of the light-dark
limit and the horizontal line for asymmetric low-beam light.
α
Rolling angle
Angle between the left component of the light-dark limit and the horizontal,
usually 0°.
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2.5.3
High Beam
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C
Central mark
From the central mark, the deviation of hot-spot is specified in X and Y
directions.
D
Hot spot
Center of light beam for high-beam. The deviation of hot spot from central
mark is expressed in %.10 meters is used as the reference dimension.
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3
Operation
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3.1
Switching On / Off
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The light tester is mainly operated via the touch screen.
The button underneath the touch screen is currently only used to turn the tester
on and off. Once the tester has been switched on, the system is booted up and is
ready for operation in roughly 60 seconds.
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To switch the tester off…
…press this extra button.

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3.2
Aligning
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1 Position the device centrally in front of the vehicle.
2 The device is correctly aligned when two symmetrical reference points on the
front of the vehicle are located on the black line of the alignment mirror (A).
The optional laser alignment unit (B) is integrated into the mirror holder. The device
is correctly aligned when the laser pointer is parallel to two symmetrical reference
points on the front of the vehicle.
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A
B

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3.3
Light Selection Buttons
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The headlight tester is operated via self-explanatory buttons on the touch display.
The display is configured for use with gloves.
The following light selection buttons are available, depending on current settings:
When the info button is
activated, the light
selection buttons are
displayed with text.
Level 1
You can use the arrow
button to browse
through the various sets
of light types.
Level 2

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The standard value for
the pitch angle can still
be changed here.
Level 3
Press the HGV/Car
button to change
between this two
vehicle types.

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The L/R traffic button can be
activated in the user variables.
You can press the button to
choose between left- and
right-hand traffic. Right-hand
traffic is set as standard.
Start measurement
with four basic types
of headlight.
You can use the
arrow button to
return to the
previous screens.

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Start measurement
with manufacturer-
specific settings.
Start measurement
with statutory limit
values and all light
selection buttons.

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3.4
Testing the Headlights
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3.4.1
Measuring
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A button that is lit up
green signals an
active measurement.
Display of Yaw angle
and Roll angle can be
additionally enabled.
The number in the top bar
shows the current level.

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Press the camera button to
change to the adjustment
menu directly.
Press the “New VEH”
button to return directly to
the main menu.
PA = Pitch Angle
IP = Inflection Point
I = Intensity

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3.4.2
Adjusting
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The actual position of the headlight is in
the centre of the target corridor.
OK in green = rated as optimum setting
The rectangle indicates the
target position of the
hotspot.

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3.5
Settings
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3.5.1
Variables
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To access the service
menu, click the
spanner button.
Access the variables via
the Settings button.

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0000
Limit values and User variables can be customised individually.

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Menu items “Camera adjustment”,
“Inclination sensor” and “Android”…
…are password protected.