Maha Msd series User manual

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MSD 3000

Shock Tester

Original Operating Instructions

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Contents

Safety ....................................................................................................................3

1.1 Introduction..............................................................................................................3

1.2 Symbols...................................................................................................................3

1.3 Intended Use ...........................................................................................................3

1.4 Safety Instructions....................................................................................................3

1.5 What to Do in the Event of an Accident ....................................................................4

Specifications.........................................................................................................5

Operation...............................................................................................................7

3.1 Important Information...............................................................................................7

3.2 Button Assignment...................................................................................................7

3.3 Test Procedure ........................................................................................................8

3.4 Limit Values..............................................................................................................9

3.4.1 Interpretation of Results ...........................................................................................9

3.4.2 Setting the Limit Values ............................................................................................9

3.5 Redisplay of Measurements ...................................................................................10

3.6 Additional Functions...............................................................................................11

3.6.1 Noise Detection......................................................................................................11

3.6.2 Weighing Mode......................................................................................................13

3.7 Operation with IW/MBT LON Brake Testers............................................................14

Maintenance ........................................................................................................16

4.1 Annual Inspection...................................................................................................16

4.2 Maintenance by the Operator .................................................................................16

4.3 Troubleshooting .....................................................................................................16

4.4 Spare Parts............................................................................................................17

Dismantling..........................................................................................................17

Contents of the Declaration of Conformity............................................................. 17

Company Information...........................................................................................18

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Safety

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1.1

Introduction

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Thoroughly read this manual before operating the equipment and comply with the

instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these

safety instructions are not covered by the product liability regulations.

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1.2

Symbols

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Important safety instructions. Failure to comply with instructions could result in

personal injury or property damage.

Important information.

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1.3

Intended Use

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This equipment is to be used exclusively for the testing of shock absorbers and

suspension systems of motor vehicles. Observe the rated axle load.

The equipment shall not be modified without the express written consent of the

manufacturer. In case of non-compliance the declaration of conformity becomes

void.

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Any use other than described is inappropriate.

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1.4

Safety Instructions

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•The tester may not be installed in hazardous locations or moist rooms such as

a car wash.

•The tester may only be used for its intended purpose and within its stated per-

formance limits.

•The tester may only be operated by trained personnel.

•Keep the tester and the working area clean.

•The tester must be turned off when not in use.

•No persons are allowed in the danger zone of the tester. Plates in motion are

potentially dangerous!

•Running vehicle engines represent a potential danger of poisoning. The own-

er/operator is responsible for providing sufficient air ventilation.

•Service work may be done by authorized service technicians only.

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•Work on the electrical equipment may be done by certified electricians only.

•Turn off and padlock the main switch before doing any repair, maintenance or

setup work.

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1.5

What to Do in the Event of an Accident

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•The injured person is to be removed from the danger area. Find out where

dressing and bandages are kept. Seek first-aid.

•Provide first-aid (stop bleeding, immobilise injured limbs), report the accident

and seal off the accident site.

•Immediately report any accident to your supervisor. Make sure a record is kept

of every occasion first-aid is provided, e.g. in an accident book.

•Remain calm and answer any questions that may arise.

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Specifications

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Track width (min….max.) mm

880…2200

Exciter swing mm

6.5

Exciter frequency Hz

2…10

Measuring range (max.) displacement mm

approx. 70

Indicating accuracy of full scale value %

Axle load, testable kg

2200

Axle load, traversable kg

2500 (standard) / 13000 (option)

Supply voltage V

1 x 230

Frequency Hz

50/60

Fuse protection A

Motor power kW

2 x 1.1

Total weight kg

approx. 650

Tester dimensions (L x W x H) mm

2320 x 800 x 280

Shipping dimensions (L x W x H) mm

2400 x 1000 x 700

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Specifications are subject to change without notice.

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Operation

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3.1

Important Information

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•Operation of this tester is supported by the EUROSYSTEM Software ≥V 7.10.

•The tester shows its highest measuring accuracy at a limit value of

D = 0.1 ± 0.01.

•Fully functional shock absorbers have a somewhat higher deviation

(D = 0.25 ± 0.03) due to their relatively small amplitude.

•If a vehicle is tested several times in a row, the shock absorber fluid heats up

and gets less viscous. This may also affect the shock absorber performance.

•During the test place the gear lever in idle/neutral position, do not press the

clutch pedal and do not apply the service brakes or the parking brake.

•The tester measures the

complete

axle damping rate,

not

the condition of the

shock absorbers.

•The manufacturer is not liable for damage or costs incurred due to faulty evalu-

ation of shock absorbers.

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3.2

Button Assignment

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Button

Key

Assignment

F2 Previous page

F3 Next page

F4 Start page (Main menu)

Page ↑One level up

Page ↓One level down

F1 Start help

F12 Start printout

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Button

Key

Assignment

Esc Exit page

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3.3

Test Procedure

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1 Drive the vehicle onto the test plates

with the front axle.

The wheels must be positioned

straight in the center of the test

plates and must not be blocked by

an engaged gear or brake.

The tester is activated automatically

once the load on both test plates ex-

ceeds 100kg.

The tester conducts a controlled

measurement from 10…5 Hz. Both

sides are measured simultaneously.

At completion of the measurement

the tester switches off automatically.

The damping rate D is determined

and displayed on the screen.

2 Drive the vehicle onto the test plates

with the rear axle.

The test is repeated in the same way

as for the front axle.

Use <F5> to display the amplitudes ei-

ther in separate diagrams or one on top

of the other in the same diagram.

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3.4

Limit Values

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3.4.1

Interpretation of Results

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1st Measurement

D ≥ 0.13

and

∆D ≤ 29%

0.1 <D< 0.13

and/or

29% < ∆D ≤40%

D ≤ 0.1

and/or

∆D > 40%

Display green yellow red

2nd Measurement

(automatic, single

wheel)



D > 0.1

and

∆D ≤40%

D ≤ 0.1

and/or

∆D > 40%

D > 0.1

and

∆D ≤40%

D ≤ 0.1

and/or

∆D > 40%

Interpretation OK OK Defective OK Defective

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Reference value for new vehicles: D = 0.2…0.3

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3.4.2

Setting the Limit Values

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1 From the main menu, switch to the

third level using <Dn>.

2 <F5> System.

3 <2> Settings.

4 <M> Devices Limit values.

The following limit values can be set:

•D defective

•D ok

•Difference D defective

•Difference D ok

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3.5

Redisplay of Measurements

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1 In the main menu: Menu item <1>

Select vehicle.

2 Mark desired entry and load data

using <F8>.

3 <3> Review measurement values.

4 <M> External equipment.

5 <G> Shock tester.

6 Use <F2> and <F3> to switch be-

tween front and rear axle.

7 Use <F12> to start the printout.

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3.6

Additional Functions

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3.6.1

Noise Detection

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The Noise Detection option can be activated via software.

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Selecting Noise Detection

1 From the main menu, switch to the

second level using <Dn>.

2 <F8> Shock absorber.

3 <1> Noise detection.

1 In the main menu, select <7> Test

procedure.

2 <K> Shock tester Noise detection.

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Starting the Motors

•Use <F6> or <F7> to start the left- or

right-side motor respectively.

•Use <F5> to switch off both motors.

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Changing the Frequency

•Use <F9> or <F11> to reduce or in-

crease the frequency of the test

plates.

•Use <F10> to determine

one particu-

lar

side to be changed.

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Storing Noise Points

•After setting the frequency the noise

point can be stored using <F8>.

A list with all noise points already

stored appears on the display.

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Automatic Shutdown

•After a preset operating time, the

tester switches off automatically to

prevent the motors from overheating.

This screen appears for confirmation.

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Setting the Installation Variables

Accessing the Installation Variables requires a hardlock.

1 From the main menu, switch to the

third level using <Dn>.

2 <F5> System.

3 <1> LON Service.

4 <F> Installation variables.

The following Noise Detection variables

can be set:

•181 Max. operating time of motors [s]

•182 Min. frequency of test plates [Hz]

•183 Max. frequency of test plates [Hz]

•184 Starting frequency [Hz]

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3.6.2

Weighing Mode

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1 From the main menu, switch to the

second level using <Dn>.

2 <F8> Shock absorber.

3 <2> Shock tester mode.

4 <F9> Weigh only, confirm with <F2>.

The left-side, right-side and overall

axle weights are displayed.

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3.7

Operation with IW/MBT LON Brake Testers

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Test

1 Drive onto the MSD (A). Weight measurement (B)!

2 Both sides start up simultaneously (C).

3 After measurement completion the pointers move to test value 0 to 0.3 D. If the

test value is above 0.3, the pointers move slightly above 0.3 D.

•The display changes between the unit (D) and the difference (E) in % until the

tester is exited. The differential value is based on the left and right measurement

value.

•If the measurement value of a wheel is under 0.13 D, or if the difference is

> 29%, then an additional single wheel measurement is done of each wheel.

The display flashes during the single wheel measurement (C).

4 Measurement values are automatically stored without remote control.

With 2 additional AN5-Displays the wheel weight is displayed during the meas-

urement procedure, and the measurement value 0…0.3 is displayed after com-

pleted measurement.

B C

D E

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Printing and Re-display of the Measurement Values

(Re-display of the measurement values is

not

possible with the RECO remote

control.)

•The print program is started with F7. Enter Program 1 and confirm with star key

(*). Printout follows.

•Re-display of the shock absorber with Shift + Axle number + key F10.

If AN5 displays are present, press the F10 key again to switch to the wheel

weight.

•Re-display of the side-slip tester with Shift + Axle number + key F9 if available.

•New vehicle (NEW) with pound key # and star key * (Delete all measurement

values).

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Maintenance

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DANGER

Risk of death or severe personal injury by electric shock

Before doing any maintenance work, turn off the main switch and protect it

against tampering.

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4.1

Annual Inspection

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•The maintenance interval prescribed by the manufacturer is

12 (twelve) months

This maintenance interval refers to normal workshop usage. If the equipment is

used more frequently or under severe operating conditions (e.g. outdoors), the

interval must be reduced accordingly.

•Maintenance work shall be done only by authorized and trained service techni-

cians provided by the manufacturer, licensed dealers or service partners.

•In case of non-compliance the manufacturer's warranty becomes void.

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4.2

Maintenance by the Operator

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Perform the following maintenance work every 200 operating hours or once

annually:

•Clean and lubricate the tester.

•Check the fastening screws for tight fit.

•Visually check for: •correct screening of LON network

•functionality of oscillating plate

•corrosion

•damaged cables

•safe PE connection

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4.3

Troubleshooting

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Error Diagnosis Remedy

Tester does not start up. Tester was already occu-

pied when switched on.

Main switch off, remove

vehicle, main switch on.

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BA031701-en

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4.4

Spare Parts

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To ensure safe and reliable operation, only use original spare parts supplied by the

equipment manufacturer.

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Dismantling

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Decommissioning and dismantling of the equipment may be done only by

specially authorized and trained personnel provided by the manufacturer, licensed

dealers or service partners.

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Contents of the Declaration of Conformity

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MAHA Maschinenbau Haldenwang GmbH & Co. KG

herewith declares as a manufacturer its sole responsibility to ensure that the

product named hereafter meets the safety and health regulations both in design

and construction required by the EC directives stated below.

This declaration becomes void if any change is made to the product that was not

discussed and approved by named company beforehand.

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Model:

MSD 3000

Designation:

Shock Tester; Rated Axle Load 2500 kg

Directives:

2006/42/EC; 2014/30/EU

Standards:

EN 12100-1/-2; EN 60204-1, EN 61000-6-3, EN 61000-6-2

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BA031701-en

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