Maha Msd series User manual

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MSD 3000

Shock Tester

Original Operating Instructions

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Contents

Safety ....................................................................................................................3

1.1 Introduction..............................................................................................................3

1.2 Symbols...................................................................................................................3

1.3 Intended Use ...........................................................................................................3

1.4 Safety Instructions....................................................................................................3

1.5 What to Do in the Event of an Accident ....................................................................4

Specifications.........................................................................................................5

Operation...............................................................................................................7

3.1 Important Information...............................................................................................7

3.2 Button Assignment...................................................................................................7

3.3 Test Procedure ........................................................................................................8

3.4 Limit Values..............................................................................................................9

3.4.1 Interpretation of Results ...........................................................................................9

3.4.2 Setting the Limit Values ............................................................................................9

3.5 Redisplay of Measurements ...................................................................................10

3.6 Additional Functions...............................................................................................11

3.6.1 Noise Detection......................................................................................................11

3.6.2 Weighing Mode......................................................................................................13

3.7 Operation with IW/MBT LON Brake Testers............................................................14

Maintenance ........................................................................................................16

4.1 Annual Inspection...................................................................................................16

4.2 Maintenance by the Operator .................................................................................16

4.3 Troubleshooting .....................................................................................................16

4.4 Spare Parts............................................................................................................17

Dismantling..........................................................................................................17

Contents of the Declaration of Conformity............................................................. 17

Company Information...........................................................................................18

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Safety

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1.1

Introduction

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Thoroughly read this manual before operating the equipment and comply with the

instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these

safety instructions are not covered by the product liability regulations.

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1.2

Symbols

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Important safety instructions. Failure to comply with instructions could result in

personal injury or property damage.

Important information.

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1.3

Intended Use

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This equipment is to be used exclusively for the testing of shock absorbers and

suspension systems of motor vehicles. Observe the rated axle load.

The equipment shall not be modified without the express written consent of the

manufacturer. In case of non-compliance the declaration of conformity becomes

void.

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Any use other than described is inappropriate.

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1.4

Safety Instructions

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•The tester may not be installed in hazardous locations or moist rooms such as

a car wash.

•The tester may only be used for its intended purpose and within its stated per-

formance limits.

•The tester may only be operated by trained personnel.

•Keep the tester and the working area clean.

•The tester must be turned off when not in use.

•No persons are allowed in the danger zone of the tester. Plates in motion are

potentially dangerous!

•Running vehicle engines represent a potential danger of poisoning. The own-

er/operator is responsible for providing sufficient air ventilation.

•Service work may be done by authorized service technicians only.

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•Work on the electrical equipment may be done by certified electricians only.

•Turn off and padlock the main switch before doing any repair, maintenance or

setup work.

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1.5

What to Do in the Event of an Accident

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•The injured person is to be removed from the danger area. Find out where

dressing and bandages are kept. Seek first-aid.

•Provide first-aid (stop bleeding, immobilise injured limbs), report the accident

and seal off the accident site.

•Immediately report any accident to your supervisor. Make sure a record is kept

of every occasion first-aid is provided, e.g. in an accident book.

•Remain calm and answer any questions that may arise.

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Specifications

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Track width (min….max.) mm

880…2200

Exciter swing mm

6.5

Exciter frequency Hz

2…10

Measuring range (max.) displacement mm

approx. 70

Indicating accuracy of full scale value %

Axle load, testable kg

2200

Axle load, traversable kg

2500 (standard) / 13000 (option)

Supply voltage V

1 x 230

Frequency Hz

50/60

Fuse protection A

Motor power kW

2 x 1.1

Total weight kg

approx. 650

Tester dimensions (L x W x H) mm

2320 x 800 x 280

Shipping dimensions (L x W x H) mm

2400 x 1000 x 700

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Specifications are subject to change without notice.

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Operation

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3.1

Important Information

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•Operation of this tester is supported by the EUROSYSTEM Software ≥V 7.10.

•The tester shows its highest measuring accuracy at a limit value of

D = 0.1 ± 0.01.

•Fully functional shock absorbers have a somewhat higher deviation

(D = 0.25 ± 0.03) due to their relatively small amplitude.

•If a vehicle is tested several times in a row, the shock absorber fluid heats up

and gets less viscous. This may also affect the shock absorber performance.

•During the test place the gear lever in idle/neutral position, do not press the

clutch pedal and do not apply the service brakes or the parking brake.

•The tester measures the

complete

axle damping rate,

not

the condition of the

shock absorbers.

•The manufacturer is not liable for damage or costs incurred due to faulty evalu-

ation of shock absorbers.

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3.2

Button Assignment

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Button

Key

Assignment

F2 Previous page

F3 Next page

F4 Start page (Main menu)

Page ↑One level up

Page ↓One level down

F1 Start help

F12 Start printout

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Button

Key

Assignment

Esc Exit page

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3.3

Test Procedure

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1 Drive the vehicle onto the test plates

with the front axle.

The wheels must be positioned

straight in the center of the test

plates and must not be blocked by

an engaged gear or brake.

The tester is activated automatically

once the load on both test plates ex-

ceeds 100kg.

The tester conducts a controlled

measurement from 10…5 Hz. Both

sides are measured simultaneously.

At completion of the measurement

the tester switches off automatically.

The damping rate D is determined

and displayed on the screen.

2 Drive the vehicle onto the test plates

with the rear axle.

The test is repeated in the same way

as for the front axle.

Use <F5> to display the amplitudes ei-

ther in separate diagrams or one on top

of the other in the same diagram.

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3.4

Limit Values

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3.4.1

Interpretation of Results

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1st Measurement

D ≥ 0.13

and

∆D ≤ 29%

0.1 <D< 0.13

and/or

29% < ∆D ≤40%

D ≤ 0.1

and/or

∆D > 40%

Display green yellow red

2nd Measurement

(automatic, single

wheel)



D > 0.1

and

∆D ≤40%

D ≤ 0.1

and/or

∆D > 40%

D > 0.1

and

∆D ≤40%

D ≤ 0.1

and/or

∆D > 40%

Interpretation OK OK Defective OK Defective

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Reference value for new vehicles: D = 0.2…0.3

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3.4.2

Setting the Limit Values

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1 From the main menu, switch to the

third level using <Dn>.

2 <F5> System.

3 <2> Settings.

4 <M> Devices Limit values.

The following limit values can be set:

•D defective

•D ok

•Difference D defective

•Difference D ok

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3.5

Redisplay of Measurements

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1 In the main menu: Menu item <1>

Select vehicle.

2 Mark desired entry and load data

using <F8>.

3 <3> Review measurement values.

4 <M> External equipment.

5 <G> Shock tester.

6 Use <F2> and <F3> to switch be-

tween front and rear axle.

7 Use <F12> to start the printout.