MAHA MTL 15 User manual

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MTL 15
Mobile Test Container
Original Operating Instructions
BA022901-en
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© MAHA Maschinenbau Haldenwang GmbH & Co. KG
Legal notice based on ISO 16016:
The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without explicit authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved in the event of the grant of a patent, utility model or de-
sign.
The contents of this edition have been checked with great care. However, errors cannot be fully
excluded. Subject to technical change without notice.
Document
Document No.: BA022901-en
Approval Date: 2018-10-12
Manufacturer
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: [phone]
Fax: [phone]
Mail: [e-mail]
Web: http://www.maha.de
Service
MAHA Service Center
AutomoTec GmbH
Maybachstraße 8
87437 Kempten
Germany
Phone: [phone]
Fax: [phone]
Mail: [e-mail]
Web: www.automo-tec.com
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Contents
1
Safety.................................................................................................................. 5
1.1 Symbols and Signal Words ......................................................................................5
1.1.1 Personal Injury..........................................................................................................5
1.1.2 Property Damage.....................................................................................................5
1.1.3 Information...............................................................................................................5
2
Description .......................................................................................................... 6
2.1 General ....................................................................................................................6
2.2 Overview..................................................................................................................8
2.3 Technical Data .........................................................................................................8
2.4 Office .....................................................................................................................10
2.5 Generator Room ....................................................................................................10
2.6 Hydraulic Box.........................................................................................................10
2.7 Electrical Control Cabinet .......................................................................................10
2.8 Ramps ...................................................................................................................10
2.9 Protective Roof ......................................................................................................11
2.10 Hydraulic Supports.................................................................................................11
2.11 Test Equipment......................................................................................................11
2.12 Control and Display Elements.................................................................................11
2.12.1 Operating Unit in the Office.....................................................................................11
2.12.2 Cable Remote Control............................................................................................12
2.13 Operating Panel Connection Diagram.....................................................................13
3
Test Container Setup ......................................................................................... 14
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BA022901-en
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Safety
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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
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Please observe the safety information included in the detailed operating instruc-
tions of the respective test equipment.
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1.1
Symbols and Signal Words
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1.1.1
Personal Injury
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DANGER
indicates an immediate hazard which, if not avoided, will result in death or severe
personal injury.
WARNING
indicates a potential hazard which, if not avoided, could result in death or severe
personal injury.
CAUTION
indicates a potential hazard which, if not avoided, could result in moderate or mi-
nor personal injury.
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1.1.2
Property Damage
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NOTICE
indicates a potentially harmful situation which, if not avoided, could result in dam-
age to the equipment or surrounding objects.
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1.1.3
Information
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indicates important information notes.
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BA022901-en
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Description
2.1
General
The test container is designed for 1-man operation and is set up in a ready-to-use
state in 15 minutes. It is used to check trucks, cars and vans with an axle load of
up to max. 15 t. Depending on the equipment, different vehicle functions, such as
exhaust values, braking, engine power, wheel geometry, etc., can be tested.
Please refer to the operating instructions for the respective tester to find out how
to carry out a test.
DANGER
Operation of the mobile test container during a storm is prohibited due to the risk
of lightning striking!
NOTICE
The roof must be cleared before start-up in the event of snow load!
Climatic conditions
Ambient temperature -10°C to +45°C
Humidity 100%
Max. wind speed 6 on the Beaufort scale
Max. snow load on the lifting roof 60 kg/m2(see safety note above)
Use during a storm Impermissible (see safety note above)
Installation site requirements
•Substrate
Solid, load-bearing substrate such as concrete or pavement; asphalt suitable un-
der certain conditions (depending on the temperature)
•Contact with the ground, torsion
The test container must be installed so that it is torsion-free. The frame and the
ramps must be completely on the ground. Compensate for a lack of support with
support plates.

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BA022901-en
Contact between the frame and ramp, evenness
The ramps may not be in contact with the bottom edge of the frame. Maximum
permissible ramp angle relative to the frame: -5°
Evenness if the mobile test container has ramps
•Incline (horizontal)
Maximum permissible deviation from the horizontal plane: ±1%
Max. permissible incline in the case of the mobile test container

8
BA022901-en
2.2
Overview
2.3
Technical Data
Dimensions
Length 6,053 mm
Width 2,437 mm
Height 2,587 mm
Weight (ready for operation) approx. 12,500 kg
Fastening fittings for freight containers
Standard ISO 1161
Top JOST CC297 TL, CC 298 TR
Bottom JOST CC299 BL, CC 300 BR

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Support feet
System Electro-hydraulic with cable remote control
Support feet lifting height 1,307 mm
Min. drive-through width 2,590 mm (DIN 70014 and DIN EN 284)
Greatest support equipment width 3,200 mm
Greatest support equipment length 4,373 mm
Test chamber (lifting roof)
Drive-through width 3,625 mm
Drive-through height, roof extended 4,287 mm
Drive-through height, roof retracted 1,955 mm
Min. – max. track width 880 – 2,600 mm
Lifting roof system 2 hydraulic cylinders
Lifting roof protection Hydraulic, unlockable non-return valves
Panelling
Chequer plate, EN 10025 S235JRG2, 5 mm thick + 1 to 2 mm chequer height
Drive-on ramps with granulate coating
Power supply
Power supply 3 x 380 V, 50 Hz
Mains connection or integrated power unit
Overload and overvoltage protection
Operating materials
Hydraulic oil HVI 32 approx. 150 l
For the technical data of the floor assemblies, please refer to the operating instruc-
tions for the respective tester.

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BA022901-en
2.4
Office
•1-man office
•Approx. 2 m² floor space
•Desk
•Lighting with light switch
•230 V electrical connections
•Cashier window
•Door lockable, insulated, incl. ventilation slots
•Sliding door between office and test area
•Chequer plate floor covering
2.5
Generator Room
•Room for generator (optional)
•Hinged doors (to be folded upwards) with gas spring, lockable
•Air inlet for cooling air
•Air outlet for exhaust air
•Soundproof
•Electrical connection for external supply
2.6
Hydraulic Box
•Hinged doors (to be folded upwards), lockable
•Room for hydraulic unit
•Soundproof
2.7
Electrical Control Cabinet
•Hinged doors (to be opened at the side), lockable
•400 V control cabinet
2.8
Ramps
•Steel structure with granulate coating in the driving area
•Fold out using lifting tool
•Plastic rollers
•Rollers can be disassembled when folded out
•Ramps’ load-bearing capacity up to an axle load of max. 15 t
•Retract the ramps using hydraulic cylinders
•Retracted ramp locked using 2 spring bolts