Makita 1002BA User manual

Curved Planer
Planingwidth
110
mm (4-3/8")
1 IO mm (4-3/8") MODEL 1002BA
Planingdepth
No loadspeed Overall length Net weight
4 mm (5/32") 15,000
339 mm (13-1/32") 5 4 kg (1 1 9 Ibs)
(RPM)
INSTRUCTION MANUAL

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY,
INCLUDINGTHE FOLLOWING:
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
-
READ ALL INSTRUCTIONS.
KEEPWORK AREA CLEAN. Cluttered areasandbenchesinviteinjuries.
CONSIDERWORK AREA ENVIRONMENT.Don't usepowertoolsindamp
or wet locations. Keep work area well lit. Don't expose power tools to
rain. Don't usetoolinpresenceof flammable liquidsor gases.
KEEPCHILDREN AWAY. Allvisitors shouldbekeptawayfromworkarea.
Don't letvisitors contacttoolor extension cord.
STORE IDLETOOLS. When notinuse, toolsshould bestored indry, and
highor locked-upplace - outof reachof children.
DON'T FORCE TOOL. It will do the job better and safer at the rate for
which it wasintended.
USE RIGHTTOOL. Don't force smalltoolor attachment todothejob of a
heavy-duty tool. Don't use toolfor purpose not intended; for example,
don't usecircularsawfor cuttingtree limbsor logs.
DRESSPROPERLY. Don't wear loose clothingorjewelry.Theycanbecaught
in moving parts. Rubber gloves and non-skidfootwear are recommended
whenworking outdoors.Wearprotectivehaircoveringtocontain longhair.
USESAFETY GLASSES. Also usefaceor dust mask ifcuttingoperation is
dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank it todisconnect
from receptacle.Keepcordfrom heat, oil, andsharp edges.
SECURE WORK. Useclamps or a vise toholdwork. It's safer than using
your handand it frees bothhandstooperatetool.
DON'T OVERREACH. Keepproperfootingandbalanceat all times.
MAINTAINTOOLSWITHCARE. Keeptoolssharp andcleanfor better and
safer performance. Follow instructions for lubricating and changing
accessories.Inspecttoolcordsperiodically andifdamaged, haverepaired
by authorized service facility. Inspect extension cords periodically and
replaceifdamaged.Keephandlesdry, clean, andfreefromoilandgrease.
DISCONNECT TOOLS. When not in use, before servicing, and when
changingaccessories, suchasblades, bits, cutters.
L

14. REMOVEADJUSTING KEYSANDWRENCHES. Formhabit of checking to
seethat keysandadjustingwrenchesareremovedfromtoolbeforeturn-
ing it on.
15. AVOID UNINTENTIONALSTARTING. Don't carrytool with finger onswitch.
BesureswitchisOFFwhen pluggingin.
16. EXTENSIONCORDS. Make sure your extension cord isingood condition.
Whenusinganextensioncord, besuretouseoneheavyenoughtocarrythe
current your product will draw. Anundersizedcord will cause a drop inline
voltage resultingin loss of powerandoverheating.Table 1 showsthecor-
rectsizetousedependingoncordlengthandnameplateampererating. If in
doubt, usethenextheaviergage. Thesmallerthegagenumber, theheavier
thecord.
TABLE 1. MINIMUM GAGE FOR CORD SETS
Total Length of Cord in Feet
0-25 I 25-50 I 51-100 I 101-150
Than Than
0- 6
6- 10
10 - 12
12 - 16
Ampere Rating
More NotMore
18 16 16 14
18 16 14 12
16 16 14 12
14 12 Not Recommended
AWG
17. OUTDOOR USEEXTENSIONCORDS. Whentoolisusedoutdoors, useonly
extensioncordsintendedfor useoutdoorsand so marked.
18. STAYALERT. Watchwhatyouaredoing, usecommonsense. Don't operate
toolwhenyouaretired.
19. CHECK DAMAGED PARTS. Beforefurther useof thetool, a guard or other
part that isdamagedshould becarefully checkedtodetermine that it will
operateproperly andperform itsintendedfunction. Checkfor alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and
anyotherconditionsthatmayaffectitsoperation.A guardorother partthat
isdamagedshouldbeproperlyrepairedorreplacedbyanauthorizedservice
center unless otherwise indicated elsewhere in this instruction manual.
Have defective switches replacedby authorized service center. Don't use
toolifswitchdoesnotturn it on and off.
20. GUARDAGAINST ELECTRICSHOCK. Preventbody contact withgrounded
surfaces.Forexample; pipes, radiators, ranges, refrigerator enclosures.
21. REPIACEMENTPARTS.Whenservicing,useonlyidenticalreplacementparts.
22. POLARIZEDPLUGS.To reducetheriskofelectricshock, thisequipmenthasa
polarizedplug(onebladeiswider thantheother).Thisplug will fit inapolar-
ized outletonlyoneway. H theplugdoesnotfitfully intheoutlet, reversethe
plug. H it stilldoes notfit, contacta qualifiedelectriciantoinstallthe proper
outlet. Donotchangethepluginany way.
3

VOLTAGEWARNING: Beforeconnectingthetooltoapowersource(receptacle,
outlet, etc.) be sure the voltage supplied isthe same as that specifiedon the
nameplateof thetool. A powersource with voltage greaterthan that specified
forthetoolcanresultinSERIOUSINJURYtotheuser-as wellasdamagetothe
tool. If in doubt, DONOTPLUG IN THE TOOL. Usingapowersourcewithvoltage
lessthanthenameplateratingisharmfultothemotor.
ADDITIONALSAFETY RULES
1. Rags, cloth, cord, stringandthelikeshould neverbeleftaroundthework
2. Avoid cutting nails. Inspectfor and remove all nailsfrom theworkpiece
3. Handlethebladesvery carefully.
4. Besure theblade installation boltsare securely tightenedbefore opera-
5. Holdthetoolfirmlywithbothhands.
6. Keephandsawayfromrotatingparts.
7. Beforeusingthetoolonanactualworkpiece, let it runforawhile. Watch
for vibrationor wobblingthatcould indicatepoor installation or apoorly
balancedblade.
8. Makesurethebladeisnotcontactingtheworkpiece beforetheswitchis
turnedon.
9. Waituntilthebladeattainsfullspeedbeforecutting.
IO. Keepatleast200 mm (8") awayfromthetoolatalltimes.
11. Always switch off and wait for the blades to come to a complete stop
12. Neverstick your finger intothechipchute. Chute may jam whencutting
13. Do notleavethetoolrunning. Operatethetoolonlywhen hand-held.
14. When leavingtheplaner, switch off andset it with thefrontbase up ona
15. Always change bothbladesor covers onthedrum, otherwise theresult-
area.
beforeoperation.
tion.
beforeany adjusting.
dampwood. Cleanoutchips with astick.
woodenblock, so thatthebladesdonotcontactanything.
ingimbalance will causevibrationandshorten toollife.
SAVE THESE INSTRUCTIONS.
4

Removing or installingplaner blades
CAUTION:
Always be sure that the tool is switched off and unplugged before removing or installing
the blade.
To remove the blades on the drum, un-
screw the four installation bolts with the
socket wrench. The drum cover comes off
together withthe blades.
To installthe blades, first clean out all chips
or foreign matter adhering to the drum or
blades. Use blades of the same dimensions
and weight, or drum oscillation/vibration
will
result, causing poor planing action and
eventually tool breakdown.
Place the blade on the gauge base
so that
the blade edge is perfectly flush with the
inside edge of the gauge plate. Place the
adjusting plate on the blade, then simply
press in the heel of the adjusting plate flush
with the back side of the gauge base and
tighten two screws on the adjusting plate.
Now slip the heel of the adjusting plate into
the drum groove, then fit the drum cover
on it. Tigkten the three installation bolts
evenly and alternately with the socket
wrench.
\
I Bolt I
Drum
Planer blac
Drum
I Adjusting plate
I Adjustingplate - \ / - of gaugeplate
I base
CAUTION:
Tighten the blade installation bolts carefully when attaching the bladesto the tool. A loose
installation bolt can be dangerous. Always check to see they are tightened securely.
5

Adjusting depth of cut
Depth of cut may be adjusted by simply
turning the knob on the front
of the tool.
Adjusting front base
The front base is factory-adjusted to allow
concave cuts with
a radius of 320 mm. For
concave cuts with the tool’s minimum
radius of
300 mm, loosen the wing bolt on
either side and raise the front base as
far
as it will go. Then retighten the two wing
boltsfirmly to secure the front base.
Switch action
To start the tool, simply pull the trigger.
Release the trigger to stop. For continuous
operation, pull the trigger and then push in
the lock button. To stop the tool from the
locked position, pull the trigger fully, then
release it.
Knob
1
Wing bolt
CAUTION:
Before plugging in the tool, always check to see that the switch trigger actuates properly
and returnsto the “OFF” positionwhen released.
6

Sharpening planer blades
Always keep your blades sharp for the best
performance possible. Use the sharpening
holder to remove nicks and produce
a fine
edge.
First, loosen the two wing nuts on the
holder and insert the blades (A)and
(B), so
that they contact the sides (C) and (D).
Then tighten the wing nuts.
Sharpeningholder
Wing nut
Side
(C)
Blade (A)
Blade (6)
Immerse the dressing stone in water for 2
or 3 minutes before sharpening. Hold the
holder so that the blades both contact the
dressing stone
for simultaneous sharpen-
ing at the same angle.

MAINTENANCE
CAUTl ON :
Always be sure that the tool is switched off and unpluggedbefore attempting to perform
inspection or maintenance.
Replacingcarbon brushes
Remove and check the carbon brushes
regularly. Replacewhen they wear down to
the limit mark. Keep the carbon brushes
clean and free to slip in the holders. Both
carbon brushes should be replaced at the
same time. Use only identical carbon
brushes.
I
Limit mark
Use a screwdriver to remove the chip
cover.
Use
a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holder caps.
1 // Sdrewdriver Chipcover
\
I Brush holder cap
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjust-
ment should be performedby MakitaAuthorizedor Factory Service Centers, always using
Makita replacementparts.
8

ACCESSORIES
CAUTION
These accessoriesor attachments are recommended for use with your Makita tool specified in this
manual The use
of any other accessories or attachments might present a risk of injury to persons
The accessoriesor attachments should be used only inthe proper and intended manner
Planer blade Planer blade
Width 11 0 mm (4-3/8”)
Part
No 793008-8 (Material Tungsten-carbide)
Width 110mm(4-3/8”)
Part
No 7930096
Sharpening holder assembly
Part No. 123055-9
*Blade gauge
Part No. 123062-2
Socketwrench
Part No.782209-3
9

Seo.-ll-'97 US
110 mm (4-318")
CURVED PLANER
Model 1002BA
e
Note: The switch and other part configurations
may differ from country to country.
10