Makita JV0600 Manual

PRODUCT
CONCEPT AND MAIN APPLICATIONS
P 1/ 12
Specification
Standard equipment
Note: The standard equipment for the tool shown above may differ by country.
Description Jig Saw
Model No. JV0600
Model JV0600 has been developed as a jig saw to cover
the midrange class that had not been in our range.
Its main features are:
• Compact and lightweight design has been achieved
without losing strong power nor high maneuverability
• New toolless blade clamp for quick blade changes
• Rigid aluminum support housing with blow-off device
added to protect the rod portion from saw dust for
enhanced performance against dust.
Jig saw blade No. B-10 ......... 1
Hex wrench 3 ........................ 1
Guide rule set ........................ 1 (for some countries only)
Plastic carrying case ............. 1
Optional accessories
Guide rule set
Kerf board set
Hose 28-1.5
Hose 28-3.0
Jig saw blades
Cover plate
120
110
220
230
240
6.2 650
---
380 60050/60
3.1 650 380 60050/60
3.0 650 380 60050/60
2.9 650 380 60050/60
6.5 380 60050/60
Continuous Rating (W)
Voltage (V) Cycle (Hz) Input Output Max. Output (W)
Current (A)
Dimensions: mm (")
Width (W)
Height (H)
Length (L) 236 (9-1/4)
77 (3)
199 (7-7/8)
L
H
W
* When cutting with optional blade No. B-16L
Weight according to
EPTA-Procedure 01/2003: kg (lbs) 2.4 (5.2)
No load speed: strokes per min.
Aluminum
Capacities: mm (")
Wood*
20 (25/32)
Steel 10 (3/8)
Stroke length: mm (") 23 (7/8)
Shank type
Protection against electric shock
Power supply cord: m (ft) Europe: 4.0 (13.1), Australia, Brazil: 2.0 (6.6),
Other countries: 2.5 (8.2)
Double insulation
Variable speed control by dial Yes
10.5
Housing type
Cut settings
Vibration measured according to
EN60745-2-11: m/s²
3 Orbital settings + Straight cutting
Yes
Material of base
Toolless blade change
500 - 3,100
B-type
90 (3-1/2)
Clamshell type
Aluminum
TECHNICAL INFORMATION

Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
[1] NECESSARY REPAIRING TOOLS
[2] LUBRICATIONS
Fig. 1
34
33
Code No. Description Use for
1R269 Bearing extractor Separating Armature from Bearing case
1R006 Retaining ring R Pliers RT-2 Removing Retaining ring R-13 from Rod
1R291 Retaining ring S & R Pliers Removing retaining ring S-6 from the Pin of Bearing case
1R381 Claw for 1R006 Attachment for 1R006
Item No.
Apply the grease designated by Makita to the portions pointed with triangles to protect parts and product
from unusual abrasion.
Description
Slider
Pin 4
Lubricant
Makita grease
FA. No.2
Amount
Approx.
15 g
in total
Portion to lubricate
Drum portion which is inserted into 57 Rod
Dust seal
Armature
Slider support
Slider guide
27
57
23
22
28
29
23
Sleeve 7
25
(d)
(c) Crank pin for smooth rotating of 27 Needle gauge 407
(e)
(e) Inside of frame where 28 Gear complete moves
(g)
(g) Shaft portion for smooth rotation of 28 Gear complete
(h) Three small pins for smooth moving of 29 Balance plate
(a) (b)
(a) Surface where Slider guide contacts
(b) Inside of frame where Sleeve 7 moves
(d) Teeth portion for smooth engaging with Armature’s gear
(c)
(f)
(f) Contact surface to 28 Gear complete
(h)
22
25 Flat washer 10 whole portion
27 Needle gauge 407 Drum portion for smooth rotation in sleeve 7
28 Gear complete
29 Balance plate
33 Push plate Contact surface to 29 Balance plate
34 Bearing case
complete
P 2/ 12

[3] DISASSEMBLY/ASSEMBLY
[3]-1. Housing
DISASSEMBLING
1. Inserting Slotted head screwdriver
into the cut portion, remove Lever 8
by levering up it with the screwdriver.
2. Remove M4x20 hex socket head boot with
wrench 3.
4. Remove Housing cover. 5. Remove Safety wire.
< Note in Disassembling >
Be careful not to lose Compression spring 4
and Steel ball 4 in this step.
Lever 8
(1) Remove Base section for disassembling Housing. See Fig. 2.
Compression spring 4
Steel ball 4
M4x20
Hex socket head bolt
M4x20
Hex socket head bolt
M4x12 Hex
socket head bolt
Base
Hex wrench 3
(Standard equipment) Base
Clamp plate
3. Separate Base section from the Machine.
And then, remove M4x12 Hex socket head bolt with
which Housing cover is secured to Housing set with
the same Wrench.
Housing cover.
Housing cover
Safety wire
Fig. 2
Repair
P 3/ 12

[3] DISASSEMBLY/ASSEMBLY
[3]-1. Housing
DISASSEMBLING
ASSEMBLING
6. Now Housing set (R) can be separated
from Housing set (L), by unscrewing
ten 4x18 Tapping screws. Housing set (R)
(2) Housing set (R) is separated from the Machine. See Fig. 3.
(3) After the above step, the inner parts (Carbon brush, Field, Armature, Gear complete, Slider, Rod, etc.) can be replaced.
Take the reverse step of Disassembling. Refer to Fig. 3, Fig. 2.
(1) Remove Housing set (R). See Fig. 2, Fig. 3.
(2) Disassemble Slider section as illustrated in Fig. 4.
1. Remove Leaf spring.
And then, take off Slider
guide.
2. Turning Armature, move Crank pin of Gear
complete to the highest point from the edge
of Housing set (L), as illustrated below.
So, Slider section can be removed easily.
3. Disassemble Slider section, by
separating it from Sleeve 7.
4x18 Tapping screws
( 10 ocs. )
Fig. 3
Fig. 4
Housing set (L)
[3]-2. Crank Mechanism
Leaf spring
Crank pin
with Sleeve 7
Slider guide
DISASSEMBLING
Sleeve 7
Slider section
Repair
P 4/ 12

[3] DISASSEMBLY/ASSEMBLY
[3]-2. Crank Mechanism
DISASSEMBLING
4. Disconnect Carbon brush
from Commutator.
(3) Crank section and Armature are separated from the Housing set (L). See Fig. 5.
(4) Disassemble crank section as illustrated in Fig. 6.
6. Remove Flat washer 10,
Sleeve 7, Needle gauge 407
from Crank pin of Gear
complete.
7. Gear complete, Balance plate,
Push plate, Bearing case complete
are secured with Retaining ring S-6.
So, remove the Retaining ring S-6.
8. From Bearing case complete, Push
plate, Balance plate and Gear complete
are separated.
9. Remove Armature with 1R269 from Bearing case complete.
Fig. 5
Fig. 6
Retaining
rig S-6 Push plate
Flat washer 10
Sleeve 7
Needle
Gauge 407
5. Remove Armature
and Crank section
at a time.
Armature
Crank section
Flat washer 6
Crank pin of
Gear complete.
Bearing case
complete Gear complete
Balance plate
Bearing case
complete
1R269
Armature
Repair
P 5/ 12

[3] DISASSEMBLY/ASSEMBLY
[3]-2. Crank Mechanism
ASSEMBLING
Fig. 7
(1) Assemble Armature to Bearing case complete. Refer to the lower illustrations in Fig. 6.
(2) Assemble Crank mechanism as drawn in Fig. 7.
Push plate
Bearing case complete
Gear complete
Balance plate
Flat washer 6
Bearing case complete
Retaining ring S-6
O ring 5
Housing set (R)
1. Mount Push plate, Balance plate, Gear complete and
Flat washer 6 to Bearing case complete. And push
Gear complete toward Bearing case complete to
reserve the groove for assembling Retaining ring S-6.
2. Mount retaining ring S-6 to the pin of
Bearing case complete.
Now, Gear complete, Balance plate,
and push plate are secured to Bearing
case complete.
Sleeve 7
Flat washer 10
Needle gauge 407
3. Assemble Needle gauge 407 and Sleeve 7 to crank pin of Gear complete, facing the brim
of sleeve 7 to Gear complete side. And mount Flat washer 10.
(3) Referring to Fig. 5, mount the assembled Crank mechanism to Housing set (L).
(4) Make sure that O ring 5 is mounted to the accepting hole for Slider guide respectively before assembling slider section.
See Fig. 8.
Fig. 8
Housing set (L)
Repair
P 6/ 12

[3] DISASSEMBLY/ASSEMBLY
[3]-2. Crank Mechanism
ASSEMBLING
Fig. 9
Fig. 10
Slider guide plate
Mount Slider guide plate,
facing its short leg to Housing
set (L) side.
Mount Leaf spring, facing its cut portion
to Rod side.
Leaf sprig
Fig. 8
(5) Turning Armature, move Crank pin of Gear complete to the highest point from the edge
of Housing set (L), for easy assembling of Slider section. Refer to the center illustration in Fig. 4.
And mount slider section to Housing set (L). Refer to the center illustration in Fig. 4.
(6) Mount Leaf spring and Slider guide plate as illustrated in Fig. 9.
(7) Before assembling Housing set (R.), make sure that two Holders and Retainer complete are mounted to
Housing set (L). See Fig. 10.
two Holders
Retainer complete
Holder as a Screw hole for securing
Base and Housing cover
Repair
P 7/ 12

Pin 2
Lock pin
Torsion spring 10
Insert holder
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Slider section, Toolless Blade Clamp Mechanism
DISASSEMBLING
(1) Disassemble Lever 8, Base, Housing cover, Safety wire as illustrated in Fig. 2. And then, remove Housing set (R)
as illustrated in Fig. 3.
(2) Take out Slider section as illustrated in Fig. 4.
(3) The Slider section can be disassembled as illustrated in Fig. 11.
(4) Rod assembly (Toolless blade clamp mechanism) is disassembled as illustrated in Fig. 12.
1. Separate Rod assembly
from Slider by taking off
Stop ring E-3 and Pin 4.
2. Remove Slider guide from
Slider. And Slider support,
Seal plate are removed from
Rod assembly.
Urethane sponge sheet
can be removed from
Seal plate.
Pin 4
Slider
Rod assembly
Stop ring E-3
Slider guide
Slider support
Seal plate
Rod assembly
Slider
Urethane
Sponge sheet
Seal plate
Fig. 11
Fig. 12
1. Remove Dust cover from
Insert holder.
Retaining ring R-13 in
Insert holder comes into
your sight.
2. Remove Retaining
ring R-13 from the
inside of Insert holder
as illustrated below.
3. Standing Rod assembly
on the work table, push
down Insert holder as
illustrated blow.
4. Now rod assembly (Toolless blade clamp mechanism) is disassembled as illustrated below.
Insert
holder
Dust cover
Compression spring 4
Rod
1R381
1R173
Retaining
ring R-13
Retaining
ring R-13
Insert
holder
Work table
Repair
P 8/ 12

[3] DISASSEMBLY/ASSEMBLY
[3]-3. Slider section, Toolless Blade Clamp Mechanism
ASSEMBLING
(1) Assemble Blade clamp mechanism as illustrated in Fig. 13.
1. Put Compression spring 4
and Lock pin into the hole
of Rod.
2. Mount Torsion
spring 10.
3. Insert Pin 2 into
the hole illustrated
below.
4. Insert the Rod into
Insert holder, while
aligning the Tail of
Torsion spring to the
Groove on Slider
support.
5. While twisting Rod and
Insert holder each other,
push the Rod deep into
Insert holder.
So, the Rod and Insert
holder fit each other with
click.
6. Secure the Rod to
Insert holder with
Retaining ring R-13
and mount Dust cover.
Fig. 13
Compression
spring 4
Lock pin
Rod
Torsion
spring 10
Pin 2
Dust cover
1R381
1R173
Retaining
ring R-13
Repair
P 9/ 12

P 10/ 12
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Slider section, Tool less Blade Clamp Mechanism
ASSEMBLING
(2) Assemble Toolless mechanism to Slider (Fig.14).
Fig.14
Housing R side
2. Assemble Slider plate to Rod.
Note: Locate the closed end of Slider plate
to right side viewing from the bore side of Rod.
Housing L side
5. Mount Slider guide.
Safety wire side
(Font side)
4. Assemble the Rod to Slider while facing the Bore side of Rod to Armature side.
Bore
Bore
Slider plate
1. Set Poly urethane sponge
seal into Slider plate.
3. Assemble Slider
support.
Armature side
Slider
Pin 4
Stop ring E-3
Note: Blade clamp mechanism (Rod assembly) must be mounted to Slider as per illustrated direction.

Circuit diagram
P 11/ 12
Fig. D-1
White
Orange
Blue
Noise
Suppressor
Switch
Controller
Field
Brush
holder A
Brush
holder B
Power Supply Cord
This Lead wire is brown
in stead of black for some
countries.
This Lead wire is blue in
stead of white for some
countries.
Terminal Block
with Terminal Block
with Insulated Connector
For some countries,
Noise supressor is not
used.
Color index of lead wires' sheath
Black
Noise
Suppressor
Insulated Connector
replacing Terminal block
Switch
Controller
Field
Brush
holder A
Brush
holder B
Power Supply Cord
This Lead wire is brown
in stead of black for some
countries.
This Lead wire is blue in
stead of white for some
countries.
For some countries,
Noise supressor is not
used.
This Lead wire is white
in stead of blue for some
countries.
This Lead wire is white
in stead of blue for some
countries.

Wiring diagram
Fig. D-2
Fig. D-3
Housing L
Route the Lead wires in between the Ribs setting
Controller and Terminal block.
Note: Do not let Lead wires cross over the Ribs.
Set Brush holder to housing set L as per illustrated direction
below.
Note: Do not route Lead wire from Brush holder under
the Brush holder itself.
Opening for
connecting
Lead wire
Noise suppressor
Put Field lead wires
under Brush holders.
Route Controller’s
lead wire (blue, or
white) into the Lead
wire holder here.
Terminal block
Brush
holder B
Controller
Brush
holder A
Switch
Field
Controller’s Lead wire
(red) has to be connected
to Brush holder B.
Housing L
Housing R side
P 12/ 12