Makita TW100D Series User manual

1
ENGLISH (Original instructions)
INSTRUCTION MANUAL
IMPORTANT: Read Before Using.
Cordless Impact Wrench
TW100D
011762

2
ENGLISH (Original instructions)
SPECIFICATIONS
Model TW100D
Standard bolt M8 - M12
Capacities High tensile bolt M6 - M10
Square drive 9.5 mm
No load speed (min-1) 0 - 2,300
Impacts per minute 0 - 3,000
Max. fastening torque 110 N󻜎m
Overall length 163 mm
Net weight 0.95 kg
Rated voltage D.C. 10.8 V
• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END004-5
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
󻜎 Read instruction manual.
󻜎 Only for EU countries
Do not dispose of electric equipment or
battery pack together with household
waste material!
In observance of European Directive
2012/19/EU on waste electric and
electronic equipment, 2006/66/EC on
batteries and accumulators and waste
batteries and accumulators and their
implementation in accordance with
national laws, electric equipment and
battery pack that have reached the end
of their life must be collected separately
and returned to an environmentally
compatible recycling facility.
ENE036-1
Intended use
The tool is intended for fastening bolts and nuts.
GEA006-2
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk
of electric shock.
Cd
Ni-MH
Li-ion

3
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising power
tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous
and must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly maintained power
tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery
terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery
may cause irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.

4
GEB049-2
CORDLESS IMPACT WRENCH
SAFETY WARNINGS
1. Hold power tool by insulated gripping
surfaces, when performing an operation
where the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
2. Wear ear protectors.
3. Check the socket carefully for wear, cracks or
damage before installation.
4. Hold the tool firmly.
5. Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
6. The proper fastening torque may differ
depending upon the kind or size of the bolt.
Check the torque with a torque wrench.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product (gained
from repeated use) replace strict adherence to safety
rules for the subject product. MISUSE or failure to
follow the safety rules stated in this instruction
manual may cause serious personal injury.
ENC009-1
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product
using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical
attention right away. It may result in loss of
your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such
as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current flow,
overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 󻝈C (122 󻝈F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before
completely discharged.
Always stop tool operation and charge the
battery cartridge when you notice less tool
power.
2. Never recharge a fully charged battery
cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10 󻝈C - 40 󻝈C (50 󻝈F - 104 󻝈F).
Let a hot battery cartridge cool down before
charging it.

5
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
Installing or removing battery cartridge
1
2
008797
CAUTION:
• Always switch off the tool before installing or
removing of the battery cartridge.
• Hold the tool and the battery cartridge firmly
when installing or removing battery cartridge.
Failure to hold the tool and the battery cartridge
firmly may cause them to slip off your hands and
result in damage to the tool and battery cartridge
and a personal injury.
To remove the battery cartridge, withdraw it from the
tool while pressing the buttons on both sides of the
cartridge.
To install the battery cartridge, hold it so that the battery
cartridge front shape fits to that of the battery
installment opening and slip it into place. Insert it all the
way until it locks in place with a little click.
CAUTION:
• Always insert the battery cartridge all the way until
it locks in place. If not, it may accidentally fall out
of the tool, causing injury to you or someone
around you.
• Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being
inserted correctly.
Battery protection system
The tool is equipped with a battery protection system.
This system automatically cuts off power to the motor to
extend battery life.
The tool will automatically stop during operation if the
tool and/or battery are placed under one of the following
conditions:
• Overloaded:
The tool is operated in a manner that causes
it to draw an abnormally high current.
In this situation, release the switch trigger on
the tool and stop the application that caused
the tool to become overloaded. Then pull the
switch trigger again to restart.
• Low battery voltage:
The remaining battery capacity is too low
and the tool will not operate. If you pull the
switch trigger, the motor runs again but stops
soon. In this situation, remove and recharge
the battery.
Switch action
1
011763
CAUTION:
• Before inserting the battery cartridge into the tool,
always check to see that the switch trigger
actuates properly and returns to the "OFF"
position when released.
To start the tool, simply pull the switch trigger. Tool
speed is increased by increasing pressure on the switch
trigger. Release the switch trigger to stop.
Turning on the front lamp
1
011767
CAUTION:
• Do not look in the light or see the source of light
directly.
Pull the switch trigger to turn on the light. The lamp
keeps on lighting while the switch trigger is being pulled.
NOTE:
• Use a dry cloth to wipe the dirt off the lens of lamp.
Be careful not to scratch the lens of lamp, or it
may lower the illumination.
1. Lamp
1. Switch trigger
1. Button
2. Battery cartridge

6
Reversing switch action
1
011764
This tool has a reversing switch to change the direction
of rotation. Depress the reversing switch lever from the
A side for clockwise rotation or from the B side for
counterclockwise rotation.
When the reversing switch lever is in the neutral
position, the switch trigger cannot be pulled.
CAUTION:
• Always check the direction of rotation before
operation.
• Use the reversing switch only after the tool comes
to a complete stop. Changing the direction of
rotation before the tool stops may damage the tool.
• When not operating the tool, always set the
reversing switch lever to the neutral position.
ASSEMBLY
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before carrying out
any work on the tool.
Selecting correct socket
Always use the correct size socket for bolts and nuts.
An incorrect size socket will result in inaccurate and
inconsistent fastening torque and/or damage to the bolt
or nut.
Installing or removing socket
1
2
011765
To install the socket, push it onto the anvil of the tool
until it locks into place.
To remove the socket, simply pull it off.
OPERATION
011766
The proper fastening torque may differ depending upon
the kind or size of the bolt, the material of the workpiece
to be fastened, etc. The relation between fastening
torque and fastening time is shown in the figures.
80
60
40
20
01.0 2.0 3.0
Fastening torque
M8
M10
Fastening time (S)
Proper fastening torque
(408)
(204)
N m
(kgf cm)
(816)
(612)
Standard bolt
M12
M12
M10
M8
011826
80
60
40
20
0 1.0 2.0 3.0
High tensile bolt
Fastening torque
M6
M8
M10
Fastening time (S)
Proper fastening torque
(408)
(204)
N m
(kgf cm)
(816)
(612)
M10
M8
M6
011824
Hold the tool firmly and place the socket over the bolt or
nut. Turn the tool on and fasten for the proper fastening
time.
NOTE:
• When fastening screw M8 or smaller, carefully
adjust pressure on the switch trigger so that the
screw is not damaged.
1. Socket
2. Anvil
1. Reversing
switch lever

7
• Hold the tool pointed straight at the bolt or nut
without applying excessive pressure on the tool.
• Excessive fastening torque may damage the
bolt/nut or socket. Before starting your job, always
perform a test operation to determine the proper
fastening time for your bolt or nut. Especially for
the bolt smaller than M8, perform the above test
operation to prevent the trouble on socket or bolt,
etc.
• If the tool is operated continuously until the battery
cartridge has discharged, allow the tool to rest for
more than 15 minutes before proceeding with a
fresh battery.
The fastening torque is affected by a wide variety of
factors including the following. After fastening, always
check the torque with a torque wrench.
1. When the battery cartridge is discharged almost
completely, voltage will drop and the fastening
torque will be reduced.
2. Socket
• Failure to use the correct size socket will
cause a reduction in the fastening torque.
• A worn socket (wear on the hex end or square
end) will cause a reduction in the fastening
torque.
3. Bolt
• Even though the torque coefficient and the
class of bolt are the same, the proper
fastening torque will differ according to the
diameter of bolt.
• Even though the diameters of bolts are the
same, the proper fastening torque will differ
according to the torque coefficient, the class
of bolt and the bolt length.
4. The use of the universal joint or the extension bar
somewhat reduces the fastening force of the
impact wrench. Compensate by fastening for a
longer period of time.
5. The manner of holding the tool or the material of
driving position to be fastened will affect the
torque.
6. Operating the tool at low speed will cause a
reduction in the fastening torque.
Using holster (optional accessory)
CAUTION:
• Do not use for tools such as a drill with a bit
installed on them.
• Turn off a tool and wait until it comes to a
complete stop before placing in the holster.
Be sure to close the holster securely so that it
holds the tool firmly.
008807
Thread a waist belt or similar through holster holder.
008808
Put the tool in the holster and lock it with the holster button.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
• Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may result.
To ma i n ta i n pr o d uc t SAF ETY an d RE LI ABI L I TY, re pa i rs ,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers,
always using Makita replacement parts.
OPTIONAL ACCESSORIES
CAUTION:
• These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Plastic carrying case
• Makita genuine battery and charger
• Holster
NOTE:
• Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.

8
Makita Corporation
www.makita.com
885007A5