Mitutoyo ID-SX2 User manual

Mitutoyo Corporation 1-20-1 Sakado, Takatsu-ku, Kawasaki City, Kanagawa 213-8533 Date of publication: February 1, 2022
Printed in Japan
ABS Digimatic Indicator ID-SX2
en
Contents
①Cap
②Battery holder
③Display (LCD)
④[ON/OFF] key
⑤[ORIGIN] key
⑥[in/mm] key (except for ID-S1012X2,
ID-S112X2, ID-S112PX2)
⑦[+ / -] key
⑧Output connector (with cap)
⑨Lifting lever mount (left and right)
⑩Back with lug
⑪Flat back
⑫Stem
⑬Plunger
⑭Contact point
⑮Rubber boot (dustproof type only)
Tips
Dimensions with an asterisk (*) are for the at back type. Dimensions without an asterisk (*) are
common for the back with lug type and the at back type.
■ Display (LCD)
①②
⑤
④
③
Key icon operation
=
> 2 s
=
< 1 s
2. Installing (Replacing) the Battery
NOTICE
• Be sure to use SR44 (silver oxide button battery No. 938882) for the battery.
• The product may display an error or malfunction if the battery holder is not mounted correctly.
• If the product will be out of use for 3 months or more, remove the battery and store it
separately, to prevent damage to the product due to battery uid leakage.
• Do not use a pointed object or excessive force to remove the battery holder. This may damage
the battery holder.
SR44
31 5
2 4
1 Use a athead screwdriver or similar to remove the battery holder.
2 If replacing an existing battery, remove the old battery.
3 Insert a new battery into the battery holder with the "+" symbol facing the display (LCD).
4 Attach the battery holder.
5 Press the [ORIGIN] key for 1 second or more.
Tips
• If no value is displayed even when a battery is installed, reinstall the battery.
• Although the display may show garbled text, [E] (minimum digits) or [------] just after installing
the battery, this is not abnormal. Perform reference point setting as is (refer to "5. ORIGIN
Setting (Reference Point Setting)").
• Reference point settings are cleared when the battery is removed. Perform reference point
setting again after installing the battery.
①Unit display
②Measured value display
③Sign display
④Reverse count display
⑤Battery voltage decrease
display
Safety Precautions
To ensure operator safety, use this product in conformance with the directions, functions
and specications given in this User's Manual.
Use under other conditions may compromise safety.
WARNING
• Always keep batteries out of reach of children, and if swallowed, consult a physician im-
mediately.
• Batteries should never be short-circuited, disassembled, deformed or come in contact with
extreme heat or ames.
• If battery alkaline liquid comes in contact with the eyes, ush eyes immediately with clean
water and consult a physician. If battery alkaline liquid comes in contact with the skin,
ush the exposed area thoroughly with clean water.
CAUTION
• Never attempt to charge the primary battery or reverse the positive-negative terminals
when mounting. Improper battery handling or mounting may cause the battery to explode,
cause battery leakage and/ or serious bodily injury or malfunctioning.
• Always handle the sharp measuring faces of this product with care to avoid injury.
NOTICE
• Do not disassemble or modify. This may cause damage.
• Large errors will result when used in places with signicant temperature uctuation, due to
the thermal expansion of structural components and xing jigs. Use in places with minimal
temperature uctuation whenever possible. Allow the product to adapt to the ambient
temperature when using in a location with a di󰀨erent temperature.
• Do not store the product in a place with high humidity or a lot of dust. Also, avoid usage in
places exposed to splashes of water or coolant.
• Do not apply excessive force or subject to sudden impacts such as dropping.
• Be sure to perform reference point setting before measurement.
• Remove dust, cutting chips, etc. before and after use.
• Do not write numbers, etc. with an electric pen. This may cause damage.
• Do not operate the keys with a pointed object (such as a screwdriver or ballpoint pen).
•
Avoid loads in the vertical direction relative to the plunger or usage involving torsion to the
plunger.
• This product is shipped without a battery. Install a battery before use.
• The battery supplied is for conrming the functions and performance of the product. Note
that this battery may not fulll the expected life.
• When disposing of batteries, follow local laws, regulations, etc.
• Malfunction or damage due to depleted batteries, etc. is not covered by the warranty.
• The dustproof type protects the plunger and bearing from dust, water, oil, etc. by attaching
a rubber boot, etc. to the standard type. Note that the dustproof type is not completely
waterproof. Do not immerse the product in liquid or use the product in a place where it is
intensively exposed to oil or water.
User's Manual No. 99MAH059A
1. Names and Dimensions of Components
NOTICE
The product display does not rotate. Forcibly rotating the display may damage the product.
■ ISO/JIS type
Back with lug type: ID-S1012X2, -S1012MX2, -S112X2, -S112MX2, -S112PX2, -S112PMX2
Flat back type*: ID-S1012XB2, -S1012MXB2, -S112XB2, -S112MXB2, -S112PXB2, -S112PMXB2
Unit: mm
Dustproof type
①
⑪
⑫
⑬
⑭
⑨
③
②
ø
6.5
M2.5x0.45
*
ø59
13.3
ø10.9
46.5
21.2
7.3
ø80
-0.009
7.6
54.4
50.1
20
5
16
17
19.9
ø54
⑮
⑩
⑧
⑦
⑥
⑤
④
ID-S112PX2, ID-S112PXB2,
ID-S112PMX2, ID-S112PMXB2
14
37.2
■ AGD type
Back with lug type: ID-S1012EX2, -S112EX2, -S112TX2, -S112PEX2
Flat back type*: ID-S1012EXB2, -S112EXB2, -S112TXB2, -S112PEXB2
Dustproof type
ø1/4
Thread
No.4-48UNF
0.375
ø2.32
0.58
0.46
0.52
ø.43
1.97
0.3*
1/4
ø9.52 mm
1/4
2
1.74
0.79
0
-0.03
ø2.12
0.63
3/4
0.78
1.46
ID-S112PEX2, ID-S112PEXB2
Unit: in
This is the symbol of American Gage Design (AGD). It means that this type conforms to
appropriate dimensions of Dial Indicators in ASME/AGD 2 and has interchangeability.
1.
Names and Dimensions of Components ......1
2. Installing (Replacing) the Battery .......... 1
3. Setup .................................................... 2
4. Power ON/OFF ..................................... 2
5. ORIGIN Setting ..................................... 2
(Reference Point Setting)
6. Measurement Method ........................... 3
7. Precautions after Use ........................... 3
8. Errors and Troubleshooting .................. 3
9. Rubber Boot Replacement .................. 3
(Dustproof Type Only)
10. Output Function .................................... 3
11. Specications........................................ 4
12. Accessories (Optional).......................... 4
13. O󰀨-Site Repairs (Subject to Charge) .... 4
1

Mitutoyo Corporation 1-20-1 Sakado, Takatsu-ku, Kawasaki City, Kanagawa 213-8533 Date of publication: February 1, 2022
Printed in Japan
3. Setup
1) Mounting to a stand, jig, etc.
NOTICE
• Whenever possible, avoid xing the stem directly with a set screw, etc.
• The plunger may not be able to move smoothly if the screw is tightened with a tightening torque
of 150 cN•m or more to secure the stem.
ø 8* +0.02/+0.005 mm
*ADG type:
ø 9.52 (0.375 in)
Tips
When mounting the product to a stand or jig, use the stem or lug on the back. If using the stem,
use a slotted holder with a ø8 mm or ø9.52 mm hole with G7 (+0.005 mm to +0.02 mm).
2) Mounting the lifting lever
(Options: Part No. 21EZA198)
NOTICE
• Using the product while the stop screw is not secured rmly may damage internal components or the workpiece.
• If not mounting a stop screw, always mount the original screw on the plunger top end.
Otherwise internal components or the workpiece may be damaged.
12 3
1 Rotate the cap counterclockwise to remove it from the product.
2 Fix the plunger, using pliers padded with a rag, etc., so that it does not turn, and then remove
the screw (M2.5 at the top end of the plunger.
3Mount the stop screw supplied with the lifting lever and, with the lever tip caught by the stop
screw, mount the lifting lever on the lifting lever mount (dovetail).
Tips
Store the removed screw and cap to prevent loss.
3) Mounting the lifting knob
(Options: Part No. 21EZA105)
NOTICE
• Using the product while the lifting knob is not secured rmly may damage internal components or the workpiece.
• If not mounting a lifting knob, always mount the original screw on the plunger top end.
Otherwise internal components or the workpiece may be damaged.
12 3
1 Rotate the cap counterclockwise to remove it from the product.
2 Fix the plunger, using pliers padded with a rag, etc., so that it does not turn, and then remove
the screw (M2.5) at the top end of the plunger.
3 Mount the lifting knob on the top end of the plunger.
Tips
Store the removed screw and cap to prevent loss.
4) Mounting the release (Optional part No. 21JZA295)
2
134
1 Rotate the cap counterclockwise to remove it from the product.
Tips
Store the removed screw and rubber cap to prevent loss.
2 Fix the plunger, using pliers padded with a rag, etc., so that it does not turn, and then remove
the screw (M2.5) on top of the plunger.
3Use the screw removed in step 2to secure the mounting plate supplied
with the release to the plunger.
4 Screw the release rmly into the hole.
5) Contact point replacement
NOTICE
When replacing the contact point, turn the contact point while xing the plunger. Otherwise, the
product may be damaged.
Mount and remove the contact point with a rag and 2 pairs of pliers (one for xing the plunger) as
shown in the gure.
Tips
• Changing the contact point may cause changes in external dimensions and measurement
force, or restrictions on measurement directions.
• Errors due to the contact point (perpendicularity of at contact point, center runout of roller con-
tact point, etc.) are added to the measurement accuracy.
• Various contact points are available as options. Refer to the Mitutoyo MEASURING INSTRU-
MENTS CATALOG for details.
4. Power ON/OFF
ON/OFF
1 Press the [ON/OFF] key to turn the product on and o󰀨.
Tips
• If the power does not turn on even when the [ON/OFF] key is pressed, the battery may be
dead. Replace the battery.
• Although the plunger may feel heavy at the bottom dead center when using for the rst time,
this can be resolved by pushing the plunger up once.
•
Even after the power is turned o󰀨, the reference point set and counting direction will be retained.
5. ORIGIN Setting (Reference Point Setting)
Master
ORIGIN
1Move the plunger to the point to be set as the reference point, and then press the [ORIGIN] key
for 1 second or more.
⇨ The indicated value becomes zero and the reference point (ORIGIN) is set.
Tips
• Place the contact point on the workpiece several times to verify that the measured value is stable.
• This product does not guarantee stable repeatability within 0.2 mm from the bottom dead
center (when the plunger is completely extended). When performing reference point setting, be
sure to lift the plunger at least 0.2 mm above the bottom dead center.
0.2 mm
• A rubber damper is attached to this product to soften the plunger impact. Although the indicated
value may not be stable at the bottom dead center due to the elasticity of the damper, this is
not a malfunction.
Stem
2

Mitutoyo Corporation 1-20-1 Sakado, Takatsu-ku, Kawasaki City, Kanagawa 213-8533 Date of publication: February 1, 2022
Printed in Japan
6. Measurement Method
1) Measurement
Workpiece
1Gradually and lightly place the contact point on the workpiece in the same orientation and
conditions as for reference point setting, and then read the indicated value.
Tips
If the contact point strikes the workpiece to be measured hard, the workpiece may deform and
measurement results may be a󰀨ected.
2) Switching counting direction
The counting direction can be changed by pressing the [+/-] key. If the product is set to negative
counting when the plunger is pushed in, [▼] is shown on the top left of the display.
+/ - +/ -
3) Switching units
Press the [in/mm] key to switch the unit between in (inches) and mm (millimeters).
in/mm
in/mm
7. Precautions after Use
• When cleaning, wipe this product with a soft cloth moistened with diluted neutral detergent. Do
not use an organic solvent such as thinner, which may cause the product to deform or
malfunction.
• Dirt on the plunger may lead to malfunction. Clean with a cloth moistened with alcohol, etc. before
use.
• Do not lubricate the plunger with lubricating oil, etc.
• If the product is to be out of use for 3 months or more, remove the battery before storage. Liquid
leakage from the battery may damage the product.
• Do not store the product in a place with a high temperature or humidity, or a lot of dust or oil mist.
8. Errors and Troubleshooting
Error Display Causes and Countermeasures
Battery voltage decrease mark Battery is depleted. Replace with a new battery.
Sensor contamination detection
error
A sudden change in temperature may create condensation on
the detector, or it may be contaminated by other sources.
Turn the power o󰀨 and allow the product to adapt to the
temperature for about 2 hours.
If it does not recover after adapting to the temperature, repair is
required: consult with your dealer or agent or with our sales
o󰀩ce.
Hardware error This error indicates a hardware abnormality. Repair is
necessary when the error is generated. Please contact our
sales o󰀩ce.
ABS synthesis error Although this may occur during high-speed plunger
movement, there is no e󰀨ect on measurement. Use the
product as is. If it occurs while the plunger is not moving, the
internal sensor has failed. In this case, repair is required:
consult with your dealer or agent or with our sales o󰀩ce.
9. Rubber Boot Replacement (Dustproof Type Only)
Stem
Contact point
Rubber boot
(A)
ISO/JISAGD AGDISO/JIS
(B)
(A)
(B)
1Remove the old rubber boot and wipe away dust or oil from the stem groove (A) and plunger
groove (B) with alcohol, etc.
2Put the rubber boot on the plunger so that the rubber boot end with the larger bore is on the
stem side, and then set the rubber boot in between the stem and the contact point.
3Lightly apply a small amount of room temperature curing silicone adhesive to grooves (A) and
(B). At this time, be careful not to apply silicone adhesive to the plunger sliding surface.
4 Pinch the top end of the rubber boot with a tool such as at tip tweezers and t it into stem
groove (A).
5 Attach the bottom end of the rubber boot to plunger groove (B) by pressing manually.
6 Wipe away excess adhesive with a clean cloth.
10. Output Function
NOTICE
For use with a Mitutoyo linear gage counter (EC-101D, EG-101D, EH-102D) connected, set the
linear gage counter "SDP input WAIT setting" to "No WAIT" before use. If used with other
settings, an error will be displayed on the linear gage counter.
1) Externally outputting the displayed value
The displayed value can be output to a device supporting Digimatic output format by connecting
the product and the external device with a connection cable (option). The product can be
connected to an optional external display, external printer, PC, etc.
12
Cap
Connection cable
1 Press the [ON/OFF] key to turn o󰀨 the product.
2 Connect the product and the external device.
1. Remove the cap of the output connector of the product.
2. Connect the product and the external device with a connection cable.
Tips
• 2 types of connection cables (options), No. 905338 (1 m) and No. 905409 (2 m), are available
for this product.
• When connecting a connection cable, pay attention to the connector direction as you insert it.
• Store the removed cap to prevent loss.
• Always install the cap if a connection cable is not used.
2) Output connector
Pin No. Signal I/O
(1) GND -
(2) DATA O
(3) CK O
(4) - -
(5) REQ I
• Input
• Output
REQ
DATA, CK
(1)
(5)
3) Output data format
(1) Output order
(2) All "F"
(3) Sign
(4) Measured
value
(5) Decimal
point
(6) Unit
4) Timing chart
2 (0100)
3 (1100)
4 (0010)
5 (1010)
(1)
MSD LSD
(5)
(2)(4)
(3)
+: 0 (0000)
–: 8 (0001)
(6)
mm: 0 (0000)
in: 1 (1000)
● Positive count
● Negative count
3

Mitutoyo Corporation 1-20-1 Sakado, Takatsu-ku, Kawasaki City, Kanagawa 213-8533 Date of publication: February 1, 2022
Printed in Japan
11. Specications
■ Individual specications
Model *1 ID-S1012X2, ID-S1012XB2 ID-S112X2, ID-S112XB2 ID-S112PX2, ID-S112PXB2
Code No. *1 543-781-10, 543-781B-10 543-790-10, 543-790B-10 543-794-10, 543-794B-10
Measurement range 12.7 mm
Resolution 0.01 mm 0.001 mm
Error of indication for
the total measuring
range MPE
E
*2
0.02 mm 0.003 mm
Hysteresis
MPE
H
*2 0.02 mm 0.002 mm
Repeatability
MPE
R
*2 0.01 mm 0.002 mm
Stem diameter ø8 mm
Contact point Carbide (joint screw M2.5 x 0.45), part No. 901312 (provided as standard)
Measurement force
MPL 1.5 N or less 2.5 N or less
Measurement direction All directions
Protection level *3 IP42 equivalent *4 IP53 equivalent *4
Battery life *5 Continuous operation
approx. 20,000 hours
Continuous operation approx. 18,000 hours
Model *1 ID-S1012MX2, ID-S1012MXB2 ID-S112MX2, ID-S112MXB2 ID-S112PMX2, ID-S112PMXB2
Code No. *1 543-782-10, 543-782B-10 543-791-10, 543-791B-10 543-795-10, 543-795B-10
Measurement range 12.7 mm/0.5 in
Resolution 0.01 mm/0.0005 in 0.001 mm/0.00005 in
Error of indication for
the total measuring
range MPE
E
*2
0.02 mm 0.003 mm
Hysteresis
MPE
H
*2 0.02 mm 0.002 mm
Repeatability
MPE
R
*2 0.01 mm 0.002 mm
Stem diameter ø8 mm
Contact point Carbide (joint screw M2.5 x 0.45), part No. 901312 (provided as standard)
Measurement force
MPL
1.5 N or less 2.5 N or less
Measurement direction All directions
Protection level *3 IP42 equivalent *4 IP53 equivalent *4
Battery life *5 Continuous operation
approx. 20,000 hours
Continuous operation approx. 18,000 hours
Model *1 ID-S1012EX2,
ID-S1012EXB2
ID-S112EX2,
ID-S112EXB2
ID-S112TX2,
ID-S112TXB2
ID-S112PEX2,
ID-S112PEXB2
Code No. *1 543-783-10,
543-783B-10
543-793-10,
543-793B-10
543-792-10,
543-792B-10
543-796-10,
543-796B-10
Measurement range 0.5 in/12.7 mm
Resolution
0.0005 in/0.01 mm 0.00005 in/0.001 mm 0.0001 in/0.001 mm 0.00005 in/0.001 mm
Error of indication for
the total measuring
range MPE
E
*2
0.0020 in 0.0002 in
Hysteresis
MPE
H
*2 0.0010 in 0.0001 in
Repeatability
MPE
R
*2 0.0005 in 0.0001 in
Stem diameter ø0.375 in (9.52 mm)
Contact point Carbide (joint screw No. 4-48UNF), part No. 21BZB005 (provided as standard)
Measurement force
MPL 1.5 N or less 2.5 N or less
Measurement direction All directions
Protection level *3 IP42 equivalent *4 IP53 equivalent *4
Battery life *5
Continuous operation
approx. 20,000 hours
Continuous operation approx. 18,000 hours
*1: Model numbers ending with "B" are at back types without lug.
*2: During normal measurement at 20 °C.
*3: The protection level (IP: International Protection) is based on IEC 60529/JIS C 0920.
*4: Values are for factory default conditions.
*5: The battery life varies depending on usage times and conditions. The above values are guidelines.
■ Common specications
CE marking/
UKCA marking
EMC Directive/Electromagnetic Compatibility Regulations: EN 61326-1
Immunity test requirement: Clause 6.2 Table 2
Emission limit: Class B
RoHS Directive/The Restriction of the Use of Certain Hazardous Substances
in Electrical and Electronic Equipment Regulations: EN IEC 63000
Power Silver oxide battery SR44 x 1 (part No. 938882)
Scale type Static capacitive type absolute linear encoder
Response speed Unlimited (unavailable for scanning measurement)
Data output Digimatic output
Temperature range
Operating temperature range: 0 °C to 40 °C, storage temperature range: -10 °C to 60 °C
Standard accessory SR44 (for function verication x 1) • User's Manual warranty, inspection results
12. Accessories (Optional)
• Lifting lever: Part No. 21EZA198
• Lifting knob: Part No. 21EZA105
• Release: Part No. 21JZA295
• Connection cable: Part No. 905338 (1 m, at straight)
• Connection cable: Part No. 905409 (2 m, at straight)
* For accessories (optional) other than the above, refer to the Mitutoyo MEASURING INSTRU-
MENTS CATALOG.
13. O󰀨-Site Repairs (Subject to Charge)
O󰀨-site repair (subject to charge) is required in the case of the following malfunctions. Contact your
nearest dealer or our sales o󰀩ce.
• Poor plunger operation
• Poor accuracy
• [E] is displayed as the last digit when the plunger is stationary
• Abnormal measured value or LCD trouble
• No recovery from [Err C]
• Power will not turn on
* If the fundamental structural components or multiple components need to be replaced, we reserve
the right to decline the repair.
4