MSA 3S-R AirElite Full Face Mask User manual

Operating Manual
3S-R AirElite Full Face Mask®
Advantage AirElite Full Face Mask®
Advantage 4000 AirElite Full Face Mask®
AirElite®- Full Face Masks
Order No.: 10065505/05

MSA AUER GmbH
D-12059 Berlin
Thiemannstraße 1
Germany
© MSA AUER GmbH. All rights reserved

MSA SAFETY REGULATIONS
Contents
1. Safety Regulations .............................................................................................. 4
1.1. Correct Use ................................................................................................ 4
1.2. Liability Information .................................................................................... 4
2. Description........................................................................................................... 5
3. Use........................................................................................................................ 8
3.1. Putting on the Mask.................................................................................... 8
3.2. Testing for Tight Fit .................................................................................. 10
3.3. Removing the Mask.................................................................................. 10
4. Cleaning and Disinfection................................................................................. 11
4.1. Cleaning/Disinfection with a Washing Machine........................................ 11
4.2. Cleaning/Disinfection with an Ultrasonic Cleaner..................................... 12
4.3. Cleaning by Hand..................................................................................... 12
4.4. Disinfection by Hand ................................................................................ 12
5. Maintenance....................................................................................................... 13
5.1. Replacement of the Speech Diaphragm................................................... 13
5.2. Replacement of the Mask Lens................................................................ 15
5.3. Replacing the Lens Wiper ........................................................................ 16
5.4. Leak Test ................................................................................................. 16
6. Testing Intervals ................................................................................................ 17
7. Safekeeping and Storage.................................................................................. 17
8. Ordering Information......................................................................................... 18
8.1. 3S-R AirElite Full Face Mask ................................................................... 18
8.2. Advantage AirElite Full Face Mask........................................................... 19
8.3. Advantage AirElite 4000 Full Face Mask.................................................. 20
3S-R AirElite / Advantage AirElite/ Advantage 4000 AirElite Full Face Masks 3

SAFETY REGULATIONS MSA
1. Safety Regulations
1.1. Correct Use
The 3S-R AirElite, Advantage AirElite and Advantage 4000 AirElite full face
masks act as a face piece (EN 136 CL3) for the MSA AirElite respiratory
protection device. They are not themselves complete respiratory protection
devices but rather the parts for connecting the device to the user's respiratory
tracts.
It is imperative that this operating manual be read and observed when using the
full face masks. In particular, the safety instructions, as well as the information for
the use and operation of the apparatus, must be carefully read and observed.
Furthermore, the national regulations applicable in the user's country must be
taken into account for a safe use.
Alternative use, or use outside this specification will be considered as non-
compliance. This also applies especially to unauthorised alterations to the
apparatus and to commissioning work that has not been carried out by MSA or
authorised persons.
Danger!
This product is supporting life and health. Inappropriate use,
maintenance or servicing may affect the function of the device and
thereby seriously compromise the user’s life.
Before use the product operability must be verified. The product must
not be used if the function test is unsuccessful, it is damaged, a
competent servicing/maintenance has not been made, genuine MSA
spare parts have not been used.
1.2. Liability Information
MSA accepts no liability in cases where the product has been used
inappropriately or not as intended. The selection and use of the product are the
exclusive responsibility of the individual operator.
Product liability claims, warranties also as guarantees made by MSA with respect
to the product are voided, if it is not used, serviced or maintained in accordance
with the instructions in this manual.
43S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks

MSA DESCRIPTION
2. Description
The inhalation air flows from the full face mask connection piece directly to the
nose cup of the mask.
The exhalation air follows the same route however in the opposite direction.
This does not flush the eye area. Any misting of the lens is remedied by using the
lens wiper.
Fig. 1 Overview 3S-R AirElite
1
Lens Wiper
5
Mask Lens
2
Head straps
6
Cap with speech diaphragm
3
Buckles
7
Connection piece
4
Harness
1
2
3
4
5
6
7
3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks 5

DESCRIPTION MSA
Fig. 2 Overview Advantage AirElite
1
Lens Wiper
4
Buckles
2
Head straps
5
Connection piece
3
Mask Lens
6
Cap with speech diaphragm
1
2
4
3
5
6
63S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks

MSA DESCRIPTION
Fig. 3 Overview Advantage 4000 AirElite
1
Lens Wiper
4
Buckles
2
Head straps
5
Connection piece
3
Mask Lens
6
Cap with speech diaphragm
1
2
4
3
5
6
3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks 7

USE MSA
3. Use
The 3S-R mask is either carried using the harness in front of the chest or in the
3S mask container. In order to protect the inside of the 3S-R mask from dirt, the
harness hook is engaged in the front buckle when the mask is held in front of the
chest.
The Advantage masks must always be transported in a mask container.
Before using, soak the lens wiper cover of all masks with some drops
of the MSA anti-misting agent to avoid scratching the lens.
3.1. Putting on the Mask
Attention!
The top of the mask seal must lie directly on the user's forehead. Hair
should not be between the mask's seal and the user's skin. The mask
could otherwise leak.
This danger also exists for mask wearers with beards in the sealing
area.
3S-R AirElite Mask
(1) Pull the head harness apart with both hands.
(2) First position your chin in the chin rest.
(3) Pull the head straps over your head.
Whilst doing so, ensure that the harness is
sitting correctly.
(4) Tighten the straps in order as shown firmly and
evenly.
When tightening the head straps ensure that
the correct sequence is followed (Figure
Pos. 1 - 3).
83S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks

MSA USE
Advantage AirElite Mask / Advantage 4000 AirElite Mask
(1) Grasp the head harness with one hand by
the eyelet of the head plate
(2) Place the chin into the chin stop, then pull
the harness over the head until the entire
head plate lies against the head.
(3) After the head harness is in position, make
sure it lies flat against the head.
(4) Tighten both straps (position 1) evenly and
firmly.
(5) Tighten the straps on top (position 2) to fix
the mask in an accurate and sealing
position.
If necessary, repeat the procedure.
3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks 9

USE MSA
3.2. Testing for Tight Fit
In order to check that the fit is tight, a leak test must be carried out before each
use (Figures: 3S-R AirElite Mask as an example).
(1) Seal the mask connection piece with the palm of
your hand (hand ball test).
(2) Test the tightness by inhaling and exhaling.
Whilst doing so
when inhaling there must be negative pressure,
no inflowing air should be noticeable and
when exhaling there must be overpressure, no
breathable air should escape over the sealing
edge.
If necessary retighten the straps.
If the leak test fails the mask must not be used.
3.3. Removing the Mask
(1) Loosen the head harness, press the buckles
forwards using your thumbs.
(2) Grip the mask by the connection piece and pull
off backwards over your head.
10 3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks

MSA CLEANING AND DISINFECTION
4. Cleaning and Disinfection
The cleaning and disinfection of the full face masks 3S-R, Advantage AirElite and
Advantage 4000 AirElite is performed in accordance with the cleaning intervals
Section 6.
There are three possible kinds of cleaning:
Using a washing machine
Using an ultrasonic cleaner
Cleaning by hand.
Attention!
Do not use cleaning products containing hydrocarbons or solvents
[e.g. nitro-thinner].
Cleaned parts must not be dried in radiant heat [sun, radiators].
When using a drying cabinet, the temperature must not exceed +60°C.
Perform a tightness test after every cleaning, disinfection and
maintenance or after every exchange of parts.
There are no valves inside the mask.
For cleaning and disinfection it is not necessary to unbutton inner
mask.
(1) Clean mask using lukewarm water and mild cleaning agent (e.g. EW 80) and
thoroughly rinse in running water.
(2) If necessary, disinfect the mask after cleaning.
(3) Dry mask.
(4) Carry out leak test (Section 5.4).
4.1. Cleaning/Disinfection with a Washing Machine
Please follow the MSA washing agent’s user instructions.
If in any doubt, ask your local MSA contact person.
(1) After cleaning check the two screws for the lens ring. Retighten the screws
hand-tight if necessary.
3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks 11

CLEANING AND DISINFECTION MSA
4.2. Cleaning/Disinfection with an Ultrasonic Cleaner
When cleaning/disinfecting with an ultrasonic cleaner please follow the
MSA cleaning agent’s user instructions.
If in any doubt, ask your local MSA contact person.
4.3. Cleaning by Hand
(1) Remove inhalation and exhalation valve discs.
(2) Unbutton the nose cup.
(3) Unscrew the speaking diaphragm with the special tool.
(4) Clean mask using lukewarm water and mild cleaning agent EW 80 and
thoroughly rinse in running water.
(5) Disinfect the mask after cleaning. Removed components must be separately
cleaned and disinfected.
(6) Dry mask and components and reassemble mask in reverse order.
(7) Carry out leak test [Section 5.4].
4.4. Disinfection by Hand
Clean the mask before disinfecting.
Use a disinfectant according to the MSA user instructions.
If in any doubt, ask your local MSA contact person.
(1) Disassemble and clean the mask [Section 4.3].
(2) Disinfect the mask using recommended disinfectant. Please observe the
user instruction for the disinfectant.
(3) Thoroughly rinse mask in running water.
(4) Dry mask and components and reassemble mask in reverse order.
(5) Carry out leak test [Section 5.4].
12 3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks

MSA MAINTENANCE
5. Maintenance
A function and leak test of the mask, as well as the replacement of parts, form
part of maintenance (maintenance intervals Section 6).
Only MSA spare parts are permitted for repairs.
Attention!
After all cleaning, disinfection, maintenance or replacement of parts, a
leak test must be carried out.
5.1. Replacement of the Speech Diaphragm
3S-R AirElite Mask
Fig. 4 3S-R AirElite Disassembly
1
Cap
3
Speech diaphragm
2
Ring nut
4
Inner mask
(1) In order to replace the speech diaphragm, unbutton the inner mask and
unscrew the ring nut with the spanner D2055038.
(2) Remove the old speech diaphragm and fit the new speech diaphragm with
the gasket to the connection piece.
2
1
3
4
3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks 13

MAINTENANCE MSA
Advantage /Advantage 4000 AirElite Mask
Fig. 5 Advantage AirElite/ Disassembly
1
Plug connector
4
Connection piece
2
Gasket
5
Circlip
3
Cap
6
Inner mask
(1) Using spanner D2056738 unscrew plug connector and remove gasket.
(2) Press the cap in the area of the adapter and loosen from the mask.
(3) Push the circlip apart at the top ends with your thumbs until the fixing has
lifted, push the circlip downwards and remove.
(4) Push the inner mask with the connection piece inwards and remove. Then
remove the inner mask completely from the connection piece.
(5) Reassemble mask in reverse order as follows.
Reinsert the connection piece in the inner mask so that both openings of
the inner mask have a tight fit in the connection piece and the flange is
seated neatly.
Fit the inner mask again by pushing the connection piece through the
lens opening.
Fit the circlip and place the cap on the connection piece.
Insert the gasket and screw on the plug connector with a torque of
250 Ncm (use spanner D2056738 in combination with a commercially
torque wrench).
(7) Carry out leak test (Section 5.4).
2
1
3
4
5
6
14 3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks

MSA MAINTENANCE
When replacing the speech diaphragm, the entire connection piece incl. cap,
speech diaphragm, circlip and O-ring must be replaced:
(1) Disassemble the mask as described, ensuring that the inner mask is fully
removed from the connection piece.
(2) Fit the new connection piece to the inner mask and assemble the mask as
already described.
5.2. Replacement of the Mask Lens
3S-R AirElite Mask
Removing mask lens
(1) Loosen screws on the lens frame.
(2) Remove both halves of the lens frame.
(3) Remove lens.
(4) Disassemble lens wiper (Section 5.3).
Fitting new lens
Ensure before fitting the new lens, that the
mask body groove is completely clean.
(1) Fit lens wiper to the new mask lens
(Section 5.3).
(2) Fit the new mask lens in reverse order from the
disassembly.
After assembly, the markings in the centre must be in proportion at the
top and the bottom on the mask body, lens and lens frame halves for
all masks. The lens identification must point towards the connection
piece.
3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks 15

MAINTENANCE MSA
Advantage AirElite Mask
Removing mask lens
(1) Disassemble the mask as described in Section 5,
ensuring that the inner mask is removed with the
connection piece.
(2) Loosen screws on the lens frame.
(3) Remove both halves of the lens frame.
(4) Remove lens.
(5) Remove lens wiper (Section 5.3).
Fitting new lens
Ensure before fitting the new lens, that the
mask body groove is completely clean.
(1) Fit lens wiper to the new mask lens
(Section 5.3).
(2) Fit the new mask lens in reverse order from the
disassembly.
5.3. Replacing the Lens Wiper
(1) Unscrew wiper screw.
(2) Remove washer and lens wiper from the shaft.
(3) Before assembly of the new wiper remove the shaft with the O-ring and
lightly coat with special grease. BARRIERTA 1 EL is recommended
(ordering information).
(4) Fit the O-ring again with the shaft.
(5) Place the lens wiper and washer on the shaft again and secure with the
wiper screw.
Secure the wiper screw during the assembly with unlockable screw
sealing coat LOCTITE 242 (ordering information).
5.4. Leak Test
The testing of the full face masks for tightness is performed using the MSA mask
leak testing instrument in combination with the MSA mask leak testing adapter
with plug connector 10074842 in accordance with the relevant operating manual.
The full face masks are considered tight when, with overpressure and
underpressure respectively in the mask of 10 mbar, the pressure change is not
more than 1 mbar within a minute.
16 3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks

MSA TESTING INTERVALS
6. Testing Intervals
The applicable regulations in each area of use must be observed (e.g. shorter
intervals where there are higher risks). If necessary, the work must be performed
at earlier intervals other than those in the table.
Instruments Work to be
carried out
Maximum Intervals
Before
Use
After
Use 1)
6-
Monthly
Two
Years
Six
Years
Full face
mask
Cleaning and
Disinfection
X
Visual, Functional
and Tightness
Check
X X2)
Application of
anti-misting agent
X X
Replacement of
the Speech
Diaphragm
X
Check by
Apparatus user
X
1) Face pieces which are used on a regular basis should be cleaned as often as necessary. They should
be cleaned as soon as possible after each use. Disinfection must be carried out, at the latest, before
handing over the device to another wearer.
2) Only random tests in the case of airtight packed devices.
7. Safekeeping and Storage
For the safekeeping of the full face mask the mask container should be used.
Storage must be in clean and dry conditions in a normal climate, i.e. cool, dry and
free from contaminants, protected from light and heat radiation.
Attention!
In order to avoid deformation of the wiper place the lens wiper into the
centre position.
Attention!
In order to avoid damage to or the deformation of the full face masks
no additional objects shall be kept in the mask container.
Observe the instructions on the lid of the mask container.
3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks 17

ORDERING INFORMATION MSA
8. Ordering Information
8.1. 3S-R AirElite Full Face Mask
Description Part No.
3S-R AirElite Full Face Mask 10065153
Spare Parts
Lens D2055197
Lens wiper lever, complete D2055747
Lens wiper 10071734
Speech diaphragm (2 per package) D2055708
Lens frame (1 package) D2055746
Accessories
Spanner (for assembly of the speech diaphragm) D2055038
3S mask container D2055709
Testing Instrument
MSA mask leak testing instrument D6063705
Mask leak testing adapter with connector
(needed for mask leak testing instrument)
10074842
Disinfectant
MSA anti-misting agent klar pilot Super Plus 10032164
Recommended Special Agents
Cleaner EW 80, by Tremonia Chemie, Dortmund
Special lubricant BARRIERTA, by Klüber Lubrication München KG,
Geisenhausenerstraße 7, 81379 Munich
Screw sealing agent LOCTITE 242, by LOCTITE Deutschland
GmbH, Arabellastr. 17, 81925 Munich
18 3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks

MSA ORDERING INFORMATION
8.2. Advantage AirElite Full Face Mask
Description
Part No.
Advantage AirElite Full Face Mask 10065154
Spare Parts
Lens 10068944
Lens frame (1 package) 10068943
Lens wiper lever, complete D2055747
Lens wiper 10071734
Harness (replacement) 10118775
Connection piece complete (incl. cap, speech diaphragm, circlip
and O-ring)
10068941
Accessories
Spanner for plug connector D2056738
Mask container 10026179
Tester
MSA mask leak testing instrument D6063705
Mask leak testing adapter with connector
(needed for mask leak testing instrument)
10074842
Cleaner and Disinfectant
MSA anti-misting agent klar pilot Super Plus 10032164
Recommended Special Agents
Cleaner EW 80, by Tremonia Chemie, Dortmund
Special lubricant BARRIERTA, by Klüber Lubrication München KG,
Geisenhausenerstraße 7, 81379 Munich
Screw sealing agent LOCTITE 242, by LOCTITE Deutschland
GmbH, Arabellastr. 17, 81925 Munich
3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks 19

ORDERING INFORMATION MSA
8.3. Advantage AirElite 4000 Full Face Mask
Description
Part No.
Advantage 4000 AirElite Full Face Mask 10118774
Spare Parts
Harness (replacement) 10118775
Lens 10068944
Lens frame (replacement) 10118776
Lens wiper lever, complete D2055747
Lens wiper 10071734
Connection piece complete (incl. cap, speech diaphragm, circlip
and O-ring)
10068941
Accessories
Spanner for plug connector D2056738
Mask container 10026179
Tester
MSA mask leak testing instrument D6063705
Mask leak testing adapter with connector
(needed for mask leak testing instrument)
10074842
Cleaner and Disinfectant
MSA anti-misting agent klar pilot Super Plus 10032164
Recommended Special Agents
Cleaner EW 80, by Tremonia Chemie, Dortmund
Special lubricant BARRIERTA, by Klüber Lubrication München KG,
Geisenhausenerstraße 7, 81379 Munich
Screw sealing agent LOCTITE 242, by LOCTITE Deutschland
GmbH, Arabellastr. 17, 81925 Munich
20 3S-R AirElite / Advantage AirElite / Advantage 4000 AirElite Full Face Masks