New Holland 1037 User manual

Part number 47816352
2nd edition English
December 2014
Replaces part number 40100341
SERVICE MANUAL
1037
Bale Wagon
PrintedinU.S.A.
Copyright © 2014 CNH Industrial America LLC. All Rights Reserved. NewHollandisaregisteredtrademarkofCNH Industrial America LLC.
Racine Wisconsin 53404 U.S.A.

Contents
INTRODUCTION
PowerTake-Off(PTO).................................................................31
[31.201]PowerTake-Off(PTO)driveshaft..................................................31.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.914]Balestoringandhandlinghydraulicsystem........................................35.2
[35.913]Baleloadinghydraulicsystem.....................................................35.3
[35.915]Baleunloadinghydraulicsystem...................................................35.4
Balewagons..............................................................................69
[69.100]Baleloading........................................................................69.1
[69.200]Balestoringandhandling..........................................................69.2
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INTRODUCTION
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Contents
INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing....................................3
Safetyrules.....................................................................................4
Safetyrules–Personalsafety..................................................................5
Safetyrules-Ecologyandtheenvironment..................................................12
Torque-Minimumtighteningtorquesfornormalassembly...................................13
Torque–Standardtorquedataforhydraulics................................................18
Basicinstructions-Shopandassembly......................................................20
Hydrauliccontamination......................................................................22
Accessories-Consumables..................................................................23
Productidentication..........................................................................24
Productidentication–Machineorientation..................................................25
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INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout
noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and
illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
Incaseofquestions,refertoyourNEWHOLLANDSalesandServiceNetworks.
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INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Safetyrules–Personalsafety
Generalsafetyrules
Usecautionwhenyouoperatethemachineonslopes.Raisedequipment,fulltanks,andotherloadswillchangethe
centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven
surfaces.
Neverpermitanyoneotherthantheoperatortorideonthemachine.
Neveroperatethemachineundertheinuenceofalcoholordrugs,orwhileyouareotherwiseimpaired.
Whendiggingorusingground-engagingattachments,beawareofburiedcables.Contactlocalutilitiestodetermine
thelocationsofservices.
Payattentiontooverheadpowerlinesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearance
forsafety.
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stoptheengine,removethekey,andrelievethepressurebeforeyouconnectordisconnectuidlines.
•Makesurethatallcomponentsareingoodcondition.Tightenallconnectionsbeforeyoustarttheengineorpres-
surizethesystem.
•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanbecome
entangledinmovingparts.
Wearprotectiveequipmentwhenappropriate.
DONOTattempttoremovematerialfromanypartofthemachinewhileitisbeingoperatedorwhilecomponentsare
inmotion.
Makesurethatallguardsandshieldsareingoodconditionandproperlyinstalledbeforeyouoperatethemachine.
Neveroperatethemachinewithshieldsremoved.Alwayscloseaccessdoorsorpanelsbeforeyouoperatethema-
chine.
Dirtyorslipperysteps,ladders,walkways,andplatformscancausefalls.Makesurethesesurfacesremaincleanand
clearofdebris.
Apersonorpetwithintheoperatingareaofamachinecanbestruckorcrushedbythemachineoritsequipment.DO
NOTallowanyonetoentertheworkarea.
Raisedequipmentand/orloadscanfallunexpectedlyandcrushpersonsunderneath.Neverallowanyonetoenter
theareaunderneathraisedequipmentduringoperation.
Neveroperatetheengineinenclosedspacesasharmfulexhaustgasesmaybuildup.
Beforeyoustartthemachine,besurethatallcontrolsareinneutralorparklockposition.
Starttheengineonlyfromtheoperator’sseat.Ifyoubypassthesafetystartswitch,theenginecanstartwiththe
transmissioningear.Donotconnectorshortacrossterminalsonthestartersolenoid.Attachjumpercablesas
describedinthemanual.Startingingearmaycausedeathorseriousinjury.
Alwayskeepwindows,mirrors,alllighting,andSlow-MovingVehicle(SMV)emblemcleantoprovidethebestpossible
visibilitywhileyouoperatethemachine.
Operatecontrolsonlywhenseatedintheoperator’sseat,exceptforthosecontrolsexpresslyintendedforusefrom
otherlocations.
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INTRODUCTION
Beforeyouleavethemachine:
1.Parkthemachineonarm,levelsurface.
2.Putallcontrolsinneutralorparklockposition.
3.Engagetheparkingbrake.Usewheelchocksifrequired.
4.Lowerallhydraulicequipment—Implements,header,etc.
5.Turnofftheengineandremovethekey.
WARNING
Somecomponentsmaycontinuetorundownafterdisengagingdrivesystems.
Makesurealldrivesystemsarefullydisengaged.
Failuretocomplycouldresultindeathorseriousinjury.W0113A
When,duetoexceptionalcircumstances,youwoulddecidetokeeptheenginerunningafteryouleavethe
operator’sstation,thenyoumustfollowtheseprecautions:
1.Bringtheenginetolowidlespeed.
2.Disengagealldrivesystems.
3.Shiftthetransmissionintoneutral.
4.Applytheparkingbrake.
Hydraulicsystemsafety
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stopengine,removekeyandrelievethepressurebeforeconnectingordisconnectinguidlines.
•Makesureallcomponentsareingoodconditionandtightenallconnectionsbeforestartingtheengineorpressur-
izingthesystem.
•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslong-termcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
Thehydraulichosesandttingsonyourmachinemeetengineeringspecicationsfortheparticularfunction.When
replacingdamaged,blownorwornhosesorttings,useonlyNEWHOLLANDmanufacturerauthorizedserviceparts.
Careinhydraulichoseinstallationisamust:
•Makesurepressureisrelievedbeforestartinginstallationprocedure.
•DONOTkinkortwistahose,failuremayoccur.
•Properlyroutethehose.
•Removeairfromthehydraulicsystemafterinstallinganyhydrauliccomponent.
Periodicallycheckhydraulicsystemforleaksordamage.Checkfor:
•Leaksathosettingorinhose
•Damagedhosesandttings
•Kinked,crushed,attened,hardblistered,heatcracked,charred,twisted,softorloosecoveredhoses
•Corrodedordamagedttings
•Leakingports
•Excessivedirtanddebrisaroundhosesand/orttings
•Damagedormissinghoseretainingclamps,guards,shields,etc.
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INTRODUCTION
DONOTstandonoruseahoseasastep.DONOTpullorapplyexternalforcestothehose.Thehosemayfailand
causeinjury.
Keepallpersonsawayfromtheworkingarea.Mechanismscontrolledbyuidpowercanbecomehazardousifahose
fails.Liftedmechanismscanfalltotheground,machinesteeringmayfail,etc.
Stayclearofapressurizedhoseassemblythathasblownapart.Hosettingscanbethrownoffathighspeedanda
loosehosecanwhiparoundwithgreatforce.
Hydraulicuidcanreachhightemperatures.Allowuidtocoolbeforeservicingthesystem.
Escapinguidunderpressuremayformamistornespraywhichcanashorexplodeuponcontactwithanignition
source.
Vibrationcanreducehoseservicelife.Makesureallretainingclampsand/ordevicesaresecured.
Environmentalconditionscancausehoseandttingstodeteriorate.Inspecthydraulichosesperiodically.Replace
wornordamagedhosesandttings.
Generalmaintenancesafety
Keeptheareausedforservicingthemachinecleananddry.Cleanupspilleduids.
Servicethemachineonarm,levelsurface.
Installguardsandshieldsafteryouservicethemachine.
Closeallaccessdoorsandinstallallpanelsafterservicingthemachine.
Donotattempttoclean,lubricate,clearobstructions,ormakeadjustmentstothemachinewhileitisinmotionorwhile
theengineisrunning.
Alwaysmakesurethatworkingareaisclearoftools,parts,otherpersonsandpetsbeforeyoustartoperatingthe
machine.
Unsupportedhydrauliccylinderscanlosepressureanddroptheequipment,causingacrushinghazard.Donotleave
equipmentinaraisedpositionwhileparkedorduringservice,unlesstheequipmentissecurelysupported.
Jackorliftthemachineonlyatjackorliftpointsindicatedinthismanual.
Incorrecttowingprocedurescancauseaccidents.Whenyoutowadisabledmachinefollowtheprocedureinthis
manual.Useonlyrigidtowbars.
Stoptheengine,removethekey,andrelievepressurebeforeyouconnectordisconnectuidlines.
Stoptheengineandremovethekeybeforeyouconnectordisconnectelectricalconnections.
Scaldingcanresultfromincorrectremovalofcoolantcaps.Coolingsystemsoperateunderpressure.Hotcoolantcan
sprayoutifyouremoveacapwhilethesystemishot.Allowthesystemtocoolbeforeyouremovethecap.When
youremovethecap,turnitslowlytoallowpressuretoescapebeforeyoucompletelyremovethecap.
Replacedamagedorworntubes,hoses,electricalwiring,etc.
Theengine,transmission,exhaustcomponents,andhydrauliclinesmaybecomehotduringoperation.T akecare
whenyouservicesuchcomponents.Allowsurfacestocoolbeforeyouhandleordisconnecthotcomponents.Wear
protectiveequipmentwhenappropriate.
Whenwelding,followtheinstructionsinthemanual.Alwaysdisconnectthebatterybeforeyouweldonthemachine.
Alwayswashyourhandsafteryouhandlebatterycomponents.
Wheelsandtires
Makesurethattiresarecorrectlyinated.Donotexceedanyrecommendedloadorpressure.Followtheinstructions
inthemanualforpropertireination.
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INTRODUCTION
Tiresareheavy.Handlingtireswithoutproperequipmentcouldcausedeathorseriousinjury.
Neverweldonawheelwithatireinstalled.Alwaysremovethetirecompletelyfromthewheelpriortowelding.
Alwayshaveaqualiedtiretechnicianservicethetiresandwheels.Ifatirehaslostallpressure,takethetireand
wheeltoatireshoporyourdealerforservice.Explosiveseparationofthetirecancauseseriousinjury.
DONOTweldtoawheelorrimuntilthetireiscompletelyremoved.Inatedtirescangenerateagasmixturewith
theairthatcanbeignitedbyhightemperaturesfromweldingproceduresperformedonthewheelorrim.Removing
theairorlooseningthetireontherim(breakingthebead)willNOTeliminatethehazard.Thisconditioncanexist
whethertiresareinatedordeated.ThetireMUSTbecompletelyremovedfromthewheelorrimpriortowelding
thewheelorrim.
Drivingonpublicroadsandgeneraltransportationsafety
Complywithlocallawsandregulations.
Useappropriatelightingtomeetlocalregulations.
MakesurethattheSMVemblemisvisible.
Makesurethatthebrakepedallatchisengaged.Youmustlockbrakepedalstogetherforroadtravel.
Usesafetychainsfortrailedequipmentwhensafetychainsareprovidedwithmachineorequipment.
Liftimplementsandattachmentshighenoughabovegroundtopreventaccidentalcontactwithroad.
Whenyoutransportequipmentoramachineonatransporttrailer,makesurethatitisproperlysecured.Besurethe
SMVontheequipmentormachineiscoveredwhilebeingtransportedonatrailer.
Beawareofoverheadstructuresorpowerlinesandmakesurethatthemachineand/orattachmentscanpasssafely
under.
Travelspeedshouldbesuchthatyoumaintaincompletecontrolandmachinestabilityatalltimes.
Slowdownandsignalbeforeturning.
Pullovertoallowfastertrafctopass.
Followcorrecttowingprocedureforequipmentwithorwithoutbrakes.
Fireandexplosionprevention
Fueloroilthatisleakedorspilledonhotsurfacesorelectricalcomponentscancauseare.
Cropmaterials,trash,debris,birdnests,orammablematerialcanigniteonhotsurfaces.
Alwayshaveareextinguisheronornearthemachine.
Makesurethatthereextinguisher(s)ismaintainedandservicedaccordingtothemanufacturer’sinstructions.
Atleastonceeachdayandattheendoftheday,removealltrashanddebrisfromthemachineespeciallyaroundhot
componentssuchastheengine,transmission,exhaust,battery,etc.Morefrequentcleaningofyourmachinemaybe
necessarydependingontheoperatingenvironmentandconditions.
Atleastonceeachday,removedebrisaccumulationaroundmovingcomponentssuchasbearings,pulleys,belts,
gears,cleaningfans,etc.Morefrequentcleaningofyourmachinemaybenecessarydependingontheoperating
environmentandconditions.
Inspecttheelectricalsystemforlooseconnectionsandfrayedinsulation.Repairorreplacelooseordamagedparts.
Donotstoreoilyragsorotherammablematerialonthemachine.
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INTRODUCTION
Donotweldoramecutanyitemsthatcontainammablematerial.Cleanitemsthoroughlywithnon-ammable
solventsbeforeweldingorame-cutting.
Donotexposethemachinetoames,burningbrush,orexplosives.
Promptlyinvestigateanyunusualsmellsorodorsthatmayoccurduringoperationofthemachine.
PowerTake-Off(PTO)
PTO-drivenmachinerycancausedeathorseriousinjury.BeforeyouworkonornearthePTOshaftorserviceor
clearthedrivenmachine,putthePTOleverinthedisengageposition,stoptheengine,andremovethekey.
WheneveraPTOisinoperation,aguardmustbeinplacetopreventdeathorinjurytotheoperatororbystanders.
WhendoingstationaryPTOwork,keepclearofallmovingpartsandmakesurethatappropriateguardsareinplace.
Neveruseasplineadapter:
•MatchtherighttractorPTOsplineandspeedwiththePTOdriveshaftprovidedwithanimplement.Thiswillassure
propergeometryandoperatingspeed.
•Neveroperate540RPMimplementsat1000RPM.
•Neveroperate1000RPMimplementsat540RPM.
•UseofPTOadapterswillvoidthewarrantyofthedriveshaft,andthePTOdrivetrainofthemachineandimplement.
•Forcorrecthitchgeometry,refertotheoperator’smanual.
Reectorsandwarninglights
Youmustuseashingamberwarninglightswhenyouoperateequipmentonpublicroads.
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INTRODUCTION
PersonalProtectiveEquipment(PPE)
WearPersonalProtectiveEquipment(PPE)suchashardhat,eyeprotection,heavygloves,hearingprotection,pro-
tectiveclothing,etc.
DoNotOperatetag
Beforeyoustartservicingthemachine,attacha‘DoNotOperate’warningtagtothemachineinanareathatwillbe
visible.
Hazardouschemicals
Ifyouareexposedtoorcomeincontactwithhazardouschemicalsyoucanbeseriouslyinjured.Theuids,lubricants,
paints,adhesives,coolant,etc.requiredforthefunctionofyourmachinecanbehazardous.Theymaybeattractive
andharmfultodomesticanimalsaswellashumans.
MaterialSafetyDataSheets(MSDS)provideinformationaboutthechemicalsubstanceswithinaproduct,safehan-
dlingandstorageprocedures,rstaidmeasures,andprocedurestotakeintheeventofaspilloraccidentalrelease.
MSDSareavailablefromyourdealer.
BeforeyouserviceyourmachinechecktheMSDSforeachlubricant,uid,etc.usedinthismachine.Thisinformation
indicatestheassociatedrisksandwillhelpyouservicethemachinesafely.FollowtheinformationintheMSDS,and
onmanufacturercontainers,aswellastheinformationinthismanual,whenyouservicethemachine.
Disposeofalluids,lters,andcontainersinanenvironmentallysafemanneraccordingtolocallawsandregulations.
Checkwithlocalenvironmentalandrecyclingcentersoryourdealerforcorrectdisposalinformation.
Storeuidsandltersinaccordancewithlocallawsandregulations.Useonlyappropriatecontainersforthestorage
ofchemicalsorpetrochemicalsubstances.
Keepoutofreachorchildrenorotherunauthorizedpersons.
Appliedchemicalsrequireadditionalprecautions.Obtaincompleteinformationfromthemanufacturerordistributor
ofthechemicalsbeforeyouusethem.
Utilitysafety
Whendiggingorusingground-engagingequipment,beawareofburiedcablesandotherservices.Contactyourlocal
utilitiesorauthorities,asappropriate,todeterminethelocationsofservices.
Makesurethatthemachinehassufcientclearancetopassinalldirections.Payspecialattentiontooverheadpower
linesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearanceforsafety.Contactlocalauthorities
orutilitiestoobtainsafeclearancedistancesfromhighvoltagepowerlines.
Retractraisedorextendedcomponents,ifnecessary.Removeorlowerradioantennasorotheraccessories.Should
acontactbetweenthemachineandanelectricpowersourceoccur,thefollowingprecautionsmustbetaken:
•Stopthemachinemovementimmediately.
•Applytheparkingbrake,stoptheengine,andremovethekey.
•Checkifyoucansafelyleavethecaboryouractualpositionwithoutcontactwithelectricalwires.Ifnot,stayinyour
positionandcallforhelp.Ifyoucanleaveyourpositionwithouttouchinglines,jumpclearofthemachinetomake
surethatyoudonotmakecontactwiththegroundandthemachineatthesametime.
•Donotpermitanyonetotouchthemachineuntilpowerhasbeenshutofftothepowerlines.
Electricalstormsafety
Donotoperatemachineduringanelectricalstorm.
Ifyouareonthegroundduringanelectricalstorm,stayawayfrommachineryandequipment.Seekshelterina
permanent,protectedstructure.
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INTRODUCTION
Ifanelectricalstormshouldstrikeduringoperation,remaininthecab.Donotleavethecaboroperator’splatform.
Donotmakecontactwiththegroundorobjectsoutsidethemachine.
Mountinganddismounting
Mountanddismountthemachineonlyatdesignatedlocationsthathavehandholds,steps,and/ororladders.
Donotjumpoffofthemachine.
Makesurethatsteps,ladders,andplatformsremaincleanandclearofdebrisandforeignsubstances.Injurymay
resultfromslipperysurfaces.
Facethemachinewhenyoumountanddismountthemachine.
Maintainathree-pointcontactwithsteps,ladders,andhandholds.
Nevermountordismountfromamovingmachine.
Donotusethesteeringwheelorothercontrolsoraccessoriesashandholdswhenyouenterorexitthecaboroper-
ator’splatform.
Workingatheights
Whenthenormaluseandmaintenanceofthemachinerequiresyoutoworkatheights:
•Correctlyuseinstalledsteps,ladders,andrailings.
•Neveruseladders,steps,orrailingswhilethemachineismoving.
•Donotstandonsurfacesthatarenotdesignatedasstepsorplatforms.
Donotusethemachineasalift,ladder,orplatformforworkingatheights.
Liftingandoverheadloads
Neveruseloaderbuckets,forks,etc.orotherlifting,handling,ordiggingequipmenttoliftpersons.
Donotuseraisedequipmentasaworkplatform.
Knowthefullareaofmovementofthemachineandequipmentanddonotenterorpermitanyonetoenterthearea
ofmovementwhilethemachineisinoperation.
Neverenterorpermitanyonetoentertheareaunderneathraisedequipment.Equipmentand/orloadscanfallunex-
pectedlyandcrushpersonsunderneathit.
Donotleaveequipmentinraisedpositionwhileparkedorduringservice,unlesssecurelysupported.Hydrauliccylin-
dersmustbemechanicallylockedorsupportediftheyareleftinaraisedpositionforserviceoraccess.
Loaderbuckets,forks,etc.orotherlifting,handling,ordiggingequipmentanditsloadwillchangethecenterofgravity
ofthemachine.Thiscancausethemachinetotiponslopesorunevenground.
Loaditemscanfallofftheloaderbucketorliftingequipmentandcrushtheoperator.Caremustbetakenwhenlifting
aload.Useproperliftingequipment.
Donotliftloadhigherthannecessary.Lowerloadstotransport.Remembertoleaveappropriateclearancetothe
groundandotherobstacles.
Equipmentandassociatedloadscanblockvisibilityandcauseanaccident.Donotoperatewithinsufcientvisibility.
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INTRODUCTION
Safetyrules-Ecologyandtheenvironment
Soil,air,andwaterqualityisimportantforallindustriesandlifeingeneral.Whenlegislationdoesnotyetrulethe
treatmentofsomeofthesubstancesthatadvancedtechnologyrequires,soundjudgmentshouldgoverntheuseand
disposalofproductsofachemicalandpetrochemicalnature.
Familiarizeyourselfwiththerelativelegislationapplicabletoyourcountry,andmakesurethatyouunderstandthis
legislation.Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,anti-freeze,
cleaningagents,etc.,withregardtotheeffectofthesesubstancesonmanandnatureandhowtosafelystore,use,
anddisposeofthesesubstances.
Helpfulhints
•Avoidtheuseofcansorotherinappropriatepressurizedfueldeliverysystemstolltanks.Suchdeliverysystems
maycauseconsiderablespillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostoftheseproductscontainsubstances
thatmaybeharmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhenyoudrainuidssuchasusedenginecoolantmixtures,engineoil,hydraulicuid,brakeuid,
etc.Donotmixdrainedbrakeuidsorfuelswithlubricants.Storealldraineduidssafelyuntilyoucandisposeof
theuidsinaproperwaythatcomplieswithalllocallegislationandavailableresources.
•Donotallowcoolantmixturestogetintothesoil.Collectanddisposeofcoolantmixturesproperly.
•Theair-conditioningsystemcontainsgasesthatshouldnotbereleasedintotheatmosphere.Consultanair-condi-
tioningspecialistoruseaspecialextractortorechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingsystemorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringwelding.Penetratingweldsplattermayburnaholeorweakenhoses,allowingthelossofoils,
coolant,etc.
Batteryrecycling
Batteriesandelectricaccumulatorscontainseveralsubstancesthatcanhaveaharmful
effectontheenvironmentifthebatteriesarenotproperlyrecycledafteruse.Improper
disposalofbatteriescancontaminatethesoil,groundwater,andwaterways.NEW
HOLLANDstronglyrecommendsthatyoureturnallusedbatteriestoaNEWHOLLAND
dealer,whowilldisposeoftheusedbatteriesorrecycletheusedbatteriesproperly.In
somecountries,thisisalegalrequirement.
Mandatorybatteryrecycling
NOTE:ThefollowingrequirementsaremandatoryinBrazil.
Batteriesaremadeofleadplatesandasulfuricacidsolution.Becausebatteriescontainheavymetalssuchaslead,
CONAMAResolution401/2008requiresyoutoreturnallusedbatteriestothebatterydealerwhenyoureplaceany
batteries.Donotdisposeofbatteriesinyourhouseholdgarbage.
Pointsofsaleareobligedto:
•Acceptthereturnofyourusedbatteries
•Storethereturnedbatteriesinasuitablelocation
•Sendthereturnedbatteriestothebatterymanufacturerforrecycling
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INTRODUCTION
Torque-Minimumtighteningtorquesfornormalassembly
NOTE:Inthemetrictables,nominalsizesM4throughM8hardwaretorquespecicationsareshownasaNewton
meters(pound-inches)numericalvalue.
NominalsizesM10throughM24hardwaretorquespecicationsareshownasaNewtonmeters(pound-feet)numer-
icalvalue.
Metricnon-angedhardware
Plain(PLN)–anunplatedhardwarenishwithresidualmanufacturingoils
Zinc-dichromate(ZND)–ayellowcoloredchemicalplatingformulayellowappliedtothehardware
Nominalsize
Class(CL)8.8
boltandClass
(CL)8nut
Class(CL)10.9
boltandClass
(CL)10nut
Locknut
CL8
w/CL8.8bolt
Locknut
CL10
w/CL10.9bolt
PLNandZNDPLNandZNDZNDZND
N·m(lbin)N·m(lbin)N·m(lbin)N·m(lbin)
M42.9(26)4.2(37)2(18)2.9(26)
M55.9(52)8.5(75)4(36)5.8(51)
M610.1(89)14.5(128)6.8(60)10(89)
M824.5(217)35.1(311)17(151)24(212)
N·m(lbft)N·m(lbft)N·m(lbft)N·m(lbft)
M1048.7(36)69.5(90)33(25)48(35)
M1285(63)121(67)58(43)83(61)
M14135(100)193(142)92(68)132(97)
M16210(155)301(222)143(106)205(151)
M18299(221)414(305)203(150)281(207)
M20425(313)587(433)290(214)400(295)
M24735(542)1016(749)501(370)693(510)
Metricangedhardware
Plain(PLN)–anunplatedhardwarenishwithresidualmanufacturingoils
Zinc-dichromate(ZND)–ayellowcoloredchemicalplatingformulayellowappliedtothehardware
Nominalsize
Class(CL)8.8
boltandClass
(CL)8nut
Class(CL)10.9
boltandClass
(CL)10nut
Locknut
CL8
w/CL8.8bolt
Locknut
CL10
w/CL10.9bolt
PLNandZNDPLNandZNDZNDZND
N·m(lbft)N·m(lbft)N·m(lbft)N·m(lbft)
M43.2(28)4.6(41)2.2(19)3.1(27)
M56.5(58)9.4(83)4.4(39)6.4(57)
M611.1(98)15.9(141)7.5(66)11(96)
M827(239)39(345)18(163)27(240)
N·m(lbft)N·m(lbft)N·m(lbft)N·m(lbft)
M1053.6(40)76.5(56)37(27)53(39)
M1293(69)134(98)63(47)91(67)
M14148(109)213(157)101(75)145(107)
M16231(171)331(244)158116)226(167)
M18329(243)455(336)223(165)309(228)
M20467(345)645(476)318(235)440(325)
M24809(597)1118(824)552(407)
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13

INTRODUCTION
Identicationmarkings
Metrichexhead,angehexheadandcarriagebolts,Classes(CL)5.6andupward
NHIL14RB00662AA1
Metricboltidenticationmarkings
1.Manufacturer'sidentication
2.Propertyclass
Metrichexnutsandlocknuts,Classes(CL)05andupward
NHIL14RB00663AA2
Metrichexnutidenticationmarkings
•(1)–Manufacturer'sidentication
•(3)–Propertyclass
•(2)–Clockwisetypemarkingsindicatepropertyclassandmayincludemanufactureridentication(ifapplied),
Example:propertymarks240°apart(shown)attheeighto’clockpositionindicateaClass8property,andmarks
300°apartattheteno’clockpositionindicateaClass10property.
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INTRODUCTION
NOTE:IntheImperialunitstables,thenominalsizes,1/4(0.25)in(inch)and5/16(0.3125)in(inch)hardwaretorque
specicationsareshownasaNewtonmeters(pound-inches)numericalvalue.
Nominalsizes3/8(0.375)in(inch)through1(1.0)in(inch)hardwaretorquespecicationsareshownasaNewton
meters(pound-feet)numericalvalue.
Inchnon-angedhardware
Plain(PLN)–anunplatedhardwarenishwithresidualmanufacturingoils
Zinc-dichromate(ZND)–ayellowcoloredchemicalplatingformulayellowappliedtothehardware
Nominalsize
SAEGrade
(GR)5
boltandnut
SAEGrade
(GR)8
boltandnut
Flangelocknut
GRF
w/GR5bolt
Flangelocknut
GRG
w/GR8bolt
PLNandZNDPLNandZNDZNDZND
N·m(lbin)N·m(lbin)N·m(lbin)N·m(lbin)
1/4(0.25)in11(97)16(142)8.5(75)12.2(109)
5/16(0.3125)in23(204)32(283)17.5(155)25(220)
N·m(lbft)N·m(lbft)N·m(lbft)N·m(lbft)
3/8(0.375)in40(30)57(42)31(23)44(33)
7/16(0.4375)in65(48)91(67)50(37)71(53)
1/2(0.50)in98(73)139(103)76(56)108(80)
9/16(0.5625)in142(105)201(148)111(82)156(115)
5/8(0.625)in196(145)277(204)153(113)215(159)
3/4(0.75)in348(257)491(362)271(200)383(282)
7/8(0.875)in561(413)791(584)437(323)617(455)
1(1.0)in841620)1187(875)654(483)924(681)
Inchangedhardware
Plain(PLN)–anunplatedhardwarenishwithresidualmanufacturingoils
Zinc-dichromate(ZND)–ayellowcoloredchemicalplatingformulayellowappliedtothehardware
Nominalsize
SAEGrade
(GR)5
boltandnut
SAEGrade
(GR)8
boltandnut
Flangelocknut
GRF
w/GR5bolt
Flangelocknut
GRG
w/GR8bolt
PLNandZNDPLNandZNDZNDZND
N·m(lbft)N·m(lbft)N·m(lbft)N·m(lbft)
1/4(0.25)in12(106)17(150)8(71)12(106)
5/16(0.3125)in25(221)35(310)17(150)24(212)
N·m(lbft)N·m(lbft)N·m(lbft)N·m(lbft)
3/8(0.375)in44(33)63(46)30(22)43(32)
7/16(0.4375)in71(52)100(74)48(35)68(50)
1/2(0.50)in108(90)153(113)74(55)104(77)
9/16(0.5625)in156(115)221(163)106(78)157(116)
5/8(0.625)in216(159)304(225)147(108)207(153)
3/4(0.75)in383(282)541(399)261(193)369(272)
7/8(0.875)in617(455)871(642)421(311)594(438)
1(1.0)in925(682)1305(963)631(465)890(656)
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15

INTRODUCTION
Identicationmarking
Gradesofinchboltsandfree-spinningnuts
SAE(J995)boltheadandnutgradeidentication
GradeidenticationmarkingGrade
Markingdescription
Grade2
Nolinemarks
Grade5
Threelinemarks
Grade8
Sixlinemarks
Grade2
Nocircumferentiallinemarks
Grade5
Twocircumferentiallinemarkslocated120°apart
Grade2
Twocircumferentiallinemarkslocated60°apart
Grade2
Nocircumferentiallinemarks
Grade5
Twocircumferentiallinemarkslocated120°apart
Grade8
Twocircumferentiallinemarkslocated60°apart
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INTRODUCTION
Gradesofinchprevailingtorquelocknuts,allmetal(threecommonmarkingmethods)
Onprevailingtorquelocknuts,thegradeofnutisidentiedbyoneofthreedifferentsetsofmarkingsthatdenotethe
strengthlevelandmanufacturer.
Commonprevailingtorquelocknutgradeidenticationmarkings
GradeidenticationmarkingGrade
Markingdescription
GradeA
Nomarks
GradeB(hexnut)andGradeF(angenut)
Threeraisedorindenteddotmarks
(Marksdonothavetobeincorners.)
GradeC(hexnut)andGradeF(angenut)
Sixraisedorindenteddotmarks
(Marksdonothavetobeincorners.)
GradeA
Nolettermarkonsideat
GradeB
LetterBonsideat
GradeC
LetterConsideat
GradeA
Nonotches
GradeB
Onecircumferentialnotchonallsixcorners
GradeC
Twocircumferentialnotchesonallsixcorners
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INTRODUCTION
Torque–Standardtorquedataforhydraulics
InstallationofadjustablettingsinstraightthreadO-ringbosses
NOTICE:O-ringbossttingscanbeusedmultipletimes.AlwaysinspecttheO-ringfordamageandlubricatethe
O-ringwithcleanhydraulicoilorpetroleumjellyatinstallation.DamagedO-ringswillcauseleakageandaffectper-
formance.
NonadjustableO-ringbossttings
1.Inspectthecomponentsandmakesuretheport,
O-ring,sealingsurfaces,andthreadsareclean,and
freeofdamage.
2.InstalltheO-ringifneeded.Takespecialcarenotto
cuttheO-ringonthethreads.
NOTE:Applyelectricaltapeoverthethreadstopre-
ventO-ringdamageifinstallingtheO-ring,andthen
removethetape.
3.LubricatethethreadsandO-ringwithcleanhydraulic
oilorpetroleumjelly.
4.InstalltheO-ring(2)inthegroove(4)adjacenttothe
metalbackupwasher(1)whichisassembledatthe
extremeendofthegroove.
5.InstallthettingintotheSAEstraightthreadbossand
handtightenuntilthemetalbackupwasher(1)con-
tactsthefaceoftheboss(3).
NOTICE:Donotovertightenanddistortthemetal
backupwasher.
6.Usingthepropersizewrenches,holdingtheheadend
ofthettingwithawrench,andthentorquethelocknut
(5)andwasher(1)againstthefaceoftheboss(3)to
theproperspeciedtorquevalue.
NHIL14RB00661AA1
Adjustable(swivel)O-ringbossttings
1.Inspectthecomponentsandmakesuretheport,O-ring,sealingsurfaces,andthreadsareclean,andfreeof
damage.
2.InstalltheO-ringifneeded.TakespecialcarenottocuttheO-ringonthethreads.
NOTE:ApplyelectricaltapeoverthethreadstopreventO-ringdamageifinstallingtheO-ring,andthenremove
thetape.
3.LubricatethethreadsandO-ringwithcleanhydraulicoilorpetroleumjelly.
4.InstalltheO-ring(2)inthegroove(4)adjacenttothemetalbackupwasherwhichisassembledattheextreme
endofthegroove.
5.Completelyback-offthelocknut(5)andwasher(1).
6.InstallthettingintotheSAEstraightthreadbossandhandtightenuntilthemetalbackupwasher(1)contactsthe
faceoftheboss(3).
NOTICE:Donotovertightenanddistortthemetalbackupwasher.
7.Positionthettingasneededbyturningtheheadofthettingcounterclockwiseuptoamaximumofoneturn.
8.Usingthepropersizewrenches,holdtheheadendofthettingwithawrench,andthentorquethelocknut(5)
andwasher(1)againstthefaceoftheboss(3)totheproperspeciedtorquevalue.
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