New Holland FR480 Forage Cruiser User manual

Part number 48142788
English
April 2017
SERVICE MANUAL
FR480 Forage Cruiser / FR550 Forage Cruiser /
FR650 Forage Cruiser / FR780 Forage Cruiser
Tier 4B (final)
Forage Harvester
FR480 Forage Cruiser - From PIN 715912001 to 715923100
FR550 Forage Cruiser - From PIN 725912001 to 725923100
FR650 Forage Cruiser - From PIN 735912001 to 735923100
FR780 Forage Cruiser - From PIN 745912001 to 745923100
FR850 Forage Cruiser
Tier 2
Forage Harvester
FR850 Forage Cruiser - From PIN 555912001 to 555923100
Printedin U.S.A.
© 2017 CNH Industrial Belgium N.V. All Rights Reserved.
NewHolland is a trademark registered in the United States and many other countries,
owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

SERVICEMANUAL
FR480ForageCruiserCursor13,TIER4B(FINAL)[715912001-715923100]
FR550ForageCruiserCursor13,TIER4B[725912001-725923100]
FR650ForageCruiserCursor16,TIER4B(FINAL)[735912001-735923100]
FR780ForageCruiserCursor16,TIER4B(FINAL)[745912001-745923100]
FR850ForageCruiserVector,TIER2[555912001-555923100]
4814278828/04/2017
EN

LinkProduct/Engine
ProductMarketProductEngine
FR480ForageCruiserCursor13,
TIER4B(FINAL)[715912001-
715923100]
NorthAmericaF3HFE613H*B007
FR550ForageCruiserCursor13,
TIER4B[725912001-725923100]
NorthAmericaF3HFE613F*B007
FR650ForageCruiserCursor16,
TIER4B(FINAL)[735912001-
735923100]
NorthAmericaF3JFE613A*B005
FR780ForageCruiserCursor16,
TIER4B(FINAL)[745912001-
745923100]
NorthAmericaF3JFE613B*B006
FR850ForageCruiserVector,
TIER2[555912001-555923100]
NorthAmericaFVAE2884X*B200
4814278828/04/2017

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.216]Fueltanks..........................................................................10.2
[10.218]Fuelinjectionsystem...............................................................10.3
[10.400]Enginecoolingsystem.............................................................10.4
[10.414]Fananddrive......................................................................10.5
[10.418]Rotaryscreen......................................................................10.6
[10.304]Enginelubricationsystem..........................................................10.7
[10.500]SelectiveCatalyticReduction(SCR)exhausttreatment...........................10.8
Maingearboxanddrive...............................................................14
[14.100]Maingearboxanddrive............................................................14.1
Transmission..............................................................................21
[21.114]Mechanicaltransmission...........................................................21.1
[21.120]Gearbox............................................................................21.2
[21.130]Mechanicaltransmissionexternalcontrols.........................................21.3
[21.100]Mechanicaltransmissionlubricationsystem.......................................21.4
[21.145]Gearboxinternalcomponents......................................................21.5
[21.182]Differential..........................................................................21.6
Four-WheelDrive(4WD)system..................................................23
[23.101]Mechanicalcontrol.................................................................23.1
[23.304]Four-WheelDrive(4WD)gearbox.................................................23.2
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
[25.310]Finaldrives.........................................................................25.3
4814278828/04/2017

Rearaxlesystem........................................................................27
[27.450]Rear-poweredsteerableaxle......................................................27.1
[27.550]Non-poweredrearaxle.............................................................27.2
Hydrostaticdrive.........................................................................29
[29.218]Pumpandmotorcomponents......................................................29.1
[29.202]Hydrostatictransmission...........................................................29.2
Brakesandcontrols....................................................................33
[33.202]Hydraulicservicebrakes...........................................................33.1
[33.110]Parkingbrakeorparkinglock......................................................33.2
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.529]Spout...............................................................................35.2
[35.102]Pumpcontrolvalves................................................................35.3
[35.106]Variabledisplacementpump.......................................................35.4
[35.204]Remotecontrolvalves.............................................................35.5
[35.300]Reservoir,cooler,andlters........................................................35.6
[35.359]Maincontrolvalve..................................................................35.7
[35.350]Safetyandmainreliefvalves......................................................35.8
[35.600]Highowhydraulics................................................................35.9
[35.410]Headerorattachmentheightsystem............................................35.10
[35.602]Headerorattachmentlevelingsystem...........................................35.11
[35.514]Upperfeedrollgearboxsystem..................................................35.12
[35.516]Sharpeningsystem...............................................................35.13
[35.530]Spoutrotationcircuit.............................................................35.14
[35.532]Spoutraisingsystem.............................................................35.15
[35.534]Spoutdeectorsystem...........................................................35.16
[35.860]Maingearboxlubrication.........................................................35.17
Steering.....................................................................................41
4814278828/04/2017

[41.101]Steeringcontrol....................................................................41.1
[41.206]Pump...............................................................................41.2
[41.216]Cylinders...........................................................................41.3
[41.432]Autoguidancesteering.............................................................41.4
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.200]Airconditioning.....................................................................50.2
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.100]Harnessesandconnectors.........................................................55.2
[55.015]Enginecontrolsystem..............................................................55.3
[55.010]Fuelinjectionsystem...............................................................55.4
[55.014]Engineintakeandexhaustsystem.................................................55.5
[55.988]SelectiveCatalyticReduction(SCR)electricalsystem............................55.6
[55.012]Enginecoolingsystem.............................................................55.7
[55.013]Engineoilsystem..................................................................55.8
[55.301]Alternator...........................................................................55.9
[55.426]Harvestmaterialowcontrolsystem.............................................55.10
[55.512]Cabcontrols......................................................................55.11
[55.640]Electronicmodules...............................................................55.12
[55.610]Groundspeedcontrol............................................................55.13
[55.019]Hydrostaticdrivecontrolsystem.................................................55.14
[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls.................55.15
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem...............55.16
[55.421]Feedingcontrolsystem..........................................................55.17
4814278828/04/2017

[55.820]Choppingandcuttingcontrolsystems...........................................55.18
[55.830]Rotaryscreendriveandcleaning................................................55.19
[55.680]Autopilot/Autoguidance..........................................................55.20
[55.450]Ejectingcontrolsystem..........................................................55.21
[55.408]Warningindicators,alarms,andinstruments....................................55.22
[55.637]Silageadditivessystemcontrol..................................................55.23
[55.DTC]FAULTCODES..................................................................55.24
Attachments/Headers..................................................................58
[58.130]Attachment/Headerframe..........................................................58.1
[58.900]Beltfeeding........................................................................58.2
Productfeeding..........................................................................60
[60.101]Feedroll............................................................................60.1
[60.122]Length-of-cutgearbox..............................................................60.2
[60.103]Lowerfeedrolls....................................................................60.3
[60.107]Upperfeedrolls....................................................................60.4
Chemicalapplicators...................................................................63
[63.115]Silageadditivessystem............................................................63.1
Chopping...................................................................................64
[64.100]Cutterhead.........................................................................64.1
[64.106]Drum...............................................................................64.2
[64.130]Drumgearbox......................................................................64.3
[64.140]Sharpeningsystem.................................................................64.4
[64.150]Shearbar...........................................................................64.5
[64.160]Cropprocessor.....................................................................64.6
[64.170]Transitionchannel/concaveandlever.............................................64.7
Ejection.....................................................................................70
[70.120]Blower..............................................................................70.1
[70.140]Spout...............................................................................70.2
4814278828/04/2017

Lubricationsystem......................................................................71
[71.460]Greaselubricationsystem.........................................................71.1
Platform,cab,bodywork,anddecals.............................................90
[90.105]Machineshieldsandguards.......................................................90.1
[90.150]Cab.................................................................................90.2
[90.151]Cabinterior.........................................................................90.3
4814278828/04/2017

4814278828/04/2017

INTRODUCTION
4814278828/04/2017
1