New Holland Guardian SP.240F User manual

Part number 47657027
1st edition English
April 2014
SERVICE MANUAL
Guardian™ SP.240F / Guardian™ SP.275F
Guardian™ SP.333F / Guardian™ SP.365F
Sprayer
PIN YDYM00596 and above
PrintedinU.S.A.
Copyright © 2014 CNH Industrial America LLC. All Rights Reserved. NewHollandisaregisteredtrademarkofCNH Industrial America LLC.
Racine Wisconsin 53404 U.S.A.

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.114]Pumpdrives........................................................................10.2
[10.202]Aircleanersandlines..............................................................10.3
[10.206]Fuellters..........................................................................10.4
[10.210]Liftpumpandlines.................................................................10.5
[10.216]Fueltanks..........................................................................10.6
[10.254]Intakeandexhaustmanifoldsandmufer.........................................10.7
[10.400]Enginecoolingsystem.............................................................10.8
[10.414]Fananddrive......................................................................10.9
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
Hydrostaticdrive.........................................................................29
[29.218]Pumpandmotorcomponents......................................................29.1
Brakesandcontrols....................................................................33
[33.202]Hydraulicservicebrakes...........................................................33.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.220]Auxiliaryhydraulicpumpandlines.................................................35.2
[35.300]Reservoir,cooler,andlters........................................................35.3
[35.610]Machinelevelingcontrolsystem...................................................35.4
[35.752]Hydraulicfandrivecoolingsystem.................................................35.5
Pneumaticsystem......................................................................36
[36.100]Pneumaticsystem..................................................................36.1
[36.908]Pneumaticsuspension.............................................................36.2
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Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.216]Cylinders...........................................................................41.2
[41.200]Hydrauliccontrolcomponents......................................................41.3
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.104]Ventilation..........................................................................50.2
[50.200]Airconditioning.....................................................................50.3
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.015]Enginecontrolsystem..............................................................55.2
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.3
[55.100]Harnessesandconnectors.........................................................55.4
[55.201]Enginestartingsystem.............................................................55.5
[55.301]Alternator...........................................................................55.6
[55.047]Steeringcontrolsystem............................................................55.7
[55.640]Electronicmodules.................................................................55.8
Spraying....................................................................................78
[78.110]Chemicalspraying..................................................................78.1
[78.111]Sprayingpump.....................................................................78.2
[78.120]Foammarkingsystem..............................................................78.3
Platform,cab,bodywork,anddecals.............................................90
[90.100]Enginehoodandpanels...........................................................90.1
[90.116]Fendersandguards................................................................90.2
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[90.118]Protectionsandfootboards.........................................................90.3
[90.120]Mechanically-adjustedoperatorseat...............................................90.4
[90.150]Cab.................................................................................90.5
[90.151]Cabinterior.........................................................................90.6
[90.160]Cabinteriortrimandpanels........................................................90.7
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INTRODUCTION
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Contents
INTRODUCTION
Safetyrules(*)..................................................................................3
Personalsafety-Donotoperatetag(*)........................................................4
Safetyrules(*)..................................................................................5
Basicinstructions-Ecologyandtheenvironment(*).........................................14
Basicinstructions-Importantnoticeregardingequipmentservicing(*)......................15
Basicinstructions-Shopandassembly(*)...................................................16
Torque-Minimumtighteningtorquesfornormalassembly(*)...............................18
Torque-Standardtorquedataforhydraulics(*)..............................................21
Generalspecication(*)......................................................................23
Productidentication-Majorcomponentlocations...........................................25
Productidentication-SP .240FTier3modelspecications(*)..............................26
Productidentication-SP .275FTier3modelspecications(*)..............................27
Productidentication-SP .365FTier3modelspecications(*)..............................28
Productidentication-SP .365FTier4Imodelspecications(*)..............................29
Productidentication-SP .333FTier3modelspecications(*)..............................30
Productidentication-SP .333FTier4Imodelspecications(*)..............................31
(*)Seecontentforspecicmodels
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INTRODUCTION
Safetyrules
SP .240F
SP .275F
SP .333F
SP .365F
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Personalsafety-Donotoperatetag
SP .240F
SP .275F
SP .333F
SP .365F
WARNING
Maintenancehazard!
Beforeyoustartservicingthemachine,attachaDONOTOPERATEwarningtagtothemachineina
visiblearea.
Failuretocomplycouldresultindeathorseriousinjury.W0004A
AttachaDONOTOPERATE(TAG)tothemachineinanareathatisclearlyvisiblewheneverthemachineisnot
operatingproperlyand/orrequiresservice.
Completethetaginformationforthe"REASON"thetagisattachedbydescribingthemalfunctionorservicerequired.
Validatethereasonforattachingthetagbysigningyournameinthedesignatedareaonthetag.
Thetagshouldonlyberemovedbythepersonwhosignedandattachedthetag,aftervalidatingtherepairsorservices
havebeencompleted.
(A)(D)
(E)
(B)
(F)
(C)
873586971
TagComponents
A.DONOTREMOVETHISTAG!-(Warning)Thetagshouldonlyberemovedbythepersonwhosignedandat-
tachedthetag,aftervalidatingtherepairsorserviceshavebeencompleted.
B.SeeOtherSide-(Referencetoadditionalinformationonoppositesideofthetag.)
C.CNHPartNumber-(RequestthispartnumberfromyouServicePartsDealertoobtainthisDONOTOPERATE
tag.)
D.DONOTOPERATE-(Warning!)
E.REASON-(Areafordescribingmalfunctionorservicerequiredbeforeoperation.)
F.Signedby-(Signaturearea-tobesignedbythepersonvalidatingthereasonforinstallationofthetag.)
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INTRODUCTION
Safetyrules
SP .240F
SP .275F
SP .333F
SP .365F
Generalsafetyrules
Usecautionwhenoperatingthemachineonslopes.Raisedequipment,fulltanksandotherloadswillchangethe
centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven
surfaces.
Neverpermitanyoneotherthantheoperatortorideonthemachine.
Neveroperatethemachineundertheinuenceofalcohol,drugs,orwhileotherwiseimpaired.
Whendiggingorusinggroundengagingattachmentsbeawareofburiedcables.Contactlocalutilitiestodetermine
thelocationsofservices.
Payattentiontooverheadpowerlinesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearance
forsafety.
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stopengine,removekeyandrelievethepressurebeforeconnectingordisconnectinguidlines.
•Makesureallcomponentsareingoodconditionandtightenallconnectionsbeforestartingtheengineorpressur-
izingthesystem.
•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanbecome
entangledinmovingparts.
Wearprotectiveequipmentwhenappropriate.
DONOTattempttoremovematerialfromanypartofthemachinewhileitisbeingoperatedorcomponentsarein
motion.
Makesureallguardsandshieldsareingoodconditionandproperlyinstalledbeforeoperatingthemachine.Never
operatethemachinewithshieldsremoved.Alwayscloseaccessdoorsorpanelsbeforeoperatingthemachine.
Dirtyorslipperysteps,ladders,walkways,andplatformscancausefalls.Makesurethesesurfacesremaincleanand
clearofdebris.
Apersonorpetwithintheoperatingareaofamachinecanbestruckorcrushedbythemachineoritsequipment.DO
NOTallowanyonetoentertheworkarea.
Raisedequipmentand/orloadscanfallunexpectedlyandcrushpersonsunderneath.Neverallowanyonetoenter
theareaunderneathraisedequipmentduringoperation.
Neveroperateengineinenclosedspacesasharmfulexhaustgasesmaybuildup.
Beforestartingthemachine,besurethatallcontrolsareinneutralorparklockposition.
Starttheengineonlyfromtheoperator’sseat.Ifthesafetystartswitchisbypassed,theenginecanstartwiththe
transmissioningear.Donotconnectorshortacrossterminalsonthestartersolenoid.Attachjumpercablesas
describedinthemanual.Startingingearmaycausedeathorseriousinjury.
Alwayskeepwindows,mirrors,alllighting,andSlowMovingVehicle(SMV)emblemcleantoprovidethebestpossible
visibilitywhileoperatingthemachine.
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INTRODUCTION
Operatecontrolsonlywhenseatedintheoperator’sseat,exceptforthosecontrolsexpresslyintendedforusefrom
otherlocations.
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INTRODUCTION
Beforeleavingthemachine:
1.Parkmachineonarmlevelsurface.
2.Putallcontrolsinneutralorparklockposition.
3.Engageparkbrake.Usewheelchocksifrequired.
4.Lowerallhydraulicequipment—Implements,header,etc.
5.Turnoffengineandremovekey.
When,duetoexceptionalcircumstances,youwoulddecidetokeeptheenginerunningafterleavingtheoperator’s
station,thenthefollowingprecautionsmustbefollowed:
1.Bringtheenginetolowidlespeed.
2.Disengagealldrivesystems.
3.WARNING
Somecomponentsmaycontinuetorundownafterdisengagingdrivesystems.
Makesurealldrivesystemsarefullydisengaged.
Failuretocomplycouldresultindeathorseriousinjury.W0113A
Shiftthetransmissionintoneutral.
4.Applytheparkingbrake.
Generalmaintenancesafety
Keepareausedforservicingthemachinecleananddry.Cleanupspilleduids.
Servicemachineonarmlevelsurface.
Installguardsandshieldsafterservicingthemachine.
Closeallaccessdoorsandinstallallpanelsafterservicingthemachine.
Donotattempttoclean,lubricate,clearobstructionsormakeadjustmentstothemachinewhileitisinmotionorwhile
theengineisrunning.
Alwaysmakesureworkingareaisclearoftools,parts,otherpersonsandpetsbeforeyoustartoperatingthemachine.
Unsupportedhydrauliccylinderscanlosepressureanddroptheequipmentcausingacrushinghazard.Donotleave
equipmentinaraisedpositionwhileparkedorduringservice,unlesssecurelysupported.
Jackorliftthemachineonlyatjackorliftpointsindicatedinthismanual.
Incorrecttowingprocedurescancauseaccidents.Whentowingadisabledmachinefollowtheprocedureinthisman-
ual.Useonlyrigidtowbars.
Stoptheengine,removekeyandrelievepressurebeforedisconnectingorconnectinguidlines.
Stoptheengineandremovekeybeforedisconnectingorconnectingelectricalconnections.
Scaldingcanresultfromincorrectremovalofcoolantcaps.Coolingsystemoperatesunderpressure.Hotcoolant
cansprayoutifacapisremovedwhilethesystemishot.Allowsystemtocoolbeforeremovingcap.Whenremoving
acapturnitslowlytoallowpressuretoescapebeforecompletelyremovingthecap.
Replacedamagedorworntubes,hoses,electricalwiring,etc.
Engine,transmission,exhaustcomponents,andhydrauliclinesmaybecomehotduringoperation.Takecarewhen
servicingsuchcomponents.Allowsurfacestocoolbeforehandlingordisconnectinghotcomponents.Wearprotective
equipmentwhenappropriate.
Whenwelding,followtheinstructionsinthemanual.Alwaysdisconnectthebatterybeforeweldingonthemachine.
Alwayswashyourhandsafterhandlingbatterycomponents.
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INTRODUCTION
Wheelsandtires
Makesuretiresarecorrectlyinated.Donotexceedrecommendedloadorpressure.Followinstructionsinthe
manualforpropertireination.
Tiresareheavy.Handlingtireswithoutproperequipmentcouldcausedeathorseriousinjury.
Neverweldonawheelwithatireinstalled.Alwaysremovetirecompletelyfromwheelpriortowelding.
Alwayshaveaqualiedtiretechnicianservicethetiresandwheels.Ifatirehaslostallpressure,takethetireand
wheeltoatireshoporyourdealerforservice.Explosiveseparationofthetirecancauseseriousinjury.
DONOTweldtoawheelorrimuntilthetireiscompletelyremoved.Inatedtirescangenerateagasmixturewith
theairthatcanbeignitedbyhightemperaturesfromweldingproceduresperformedonthewheelorrim.Removing
theairorlooseningthetireontherim(breakingthebead)willNOTeliminatethehazard.Thisconditioncanexist
whethertiresareinatedordeated.ThetireMUSTbecompletelyremovedfromthewheelorrimpriortowelding
thewheelorrim.
Drivingonpublicroadsandgeneraltransportationsafety
Complywithlocallawsandregulations.
Useappropriatelightingtomeetlocalregulations.
MakesureSMVemblemisvisible.
Makesurebrakepedallatchisengaged.Brakepedalsmustbelockedtogetherforroadtravel.
Usesafetychainsfortrailedequipmentwhenprovidedwithmachineorequipment.
Liftimplementsandattachmentshighenoughabovegroundtopreventaccidentalcontactwithroad.
Whentransportingequipmentormachineonatransporttrailer,makesureitisproperlysecured.BesuretheSMV
ontheequipmentormachineiscoveredwhilebeingtransportedonatrailer.
Beawareofoverheadstructuresorpowerlinesandmakesurethemachineand/orattachmentscanpasssafely
under.
Travelspeedshouldbesuchthatcompletecontrolandmachinestabilityismaintainedatalltimes.
Slowdownandsignalbeforeturning.
Pullovertoallowfastertrafctopass.
Followcorrecttowingprocedureforequipmentwithorwithoutbrakes.
Fireandexplosionprevention
Fueloroilleakedorspilledonhotsurfacesorelectricalcomponentscancauseare.
Cropmaterials,trash,debris,birdnests,orammablematerialcanigniteonhotsurfaces.
Alwayshaveareextinguisheronornearthemachine.
Makesurethereextinguisher(s)ismaintainedandservicedaccordingtothemanufacturer’sinstructions.
Atleastonceeachdayandattheendofthedayremovealltrashanddebrisfromthemachineespeciallyaround
hotcomponentssuchasengine,transmission,exhaust,battery,etc.Morefrequentcleaningofyourmachinemaybe
necessarydependingontheoperatingenvironmentandconditions.
Atleastonceeachday,removedebrisaccumulationaroundmovingcomponentssuchasbearings,pulleys,belts,
gears,cleaningfan,etc.Morefrequentcleaningofyourmachinemaybenecessarydependingontheoperating
environmentandconditions.
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INTRODUCTION
Inspecttheelectricalsystemforlooseconnectionsorfrayedinsulation.Repairorreplacelooseordamagedparts.
Donotstoreoilyragsorotherammablematerialonthemachine.
Donotweldoramecutanyitemsthatcontainammablematerial.Cleanitemsthoroughlywithnon-ammable
solventsbeforeweldingorame-cutting.
Donotexposethemachinetoames,burningbrush,orexplosives.
Promptlyinvestigateanyunusualsmellsorodorsthatmayoccurduringoperationofthemachine.
Generalbatterysafety
Alwaysweareyeprotectionwhenworkingwithbatteries.
Donotcreatesparksorhaveopenamenearbattery.
Ventilatewhenchargingorusinginanenclosedarea.
Disconnectnegative(-)rstandreconnectnegative(-)last.
Whenweldingonthemachine,disconnectbothterminalsofthebattery.
Donotweld,grind,orsmokenearabattery.
Whenusingauxiliarybatteriesorconnectingjumpercablestostarttheengine,usetheprocedureshownintheoper-
ator’smanual.Donotshortacrossterminals.
Followmanufacturer’sinstructionswhenstoringandhandlingbatteries.
Batterypost,terminals,andrelatedaccessoriescontainleadandleadcompounds.Washhandsafterhandling.This
isaCaliforniaProposition65warning.
Batteryacidcausesburns.Batteriescontainsulfuricacid.Avoidcontactwithskin,eyes,orclothing.Antidote(ex-
ternal):Flushwithwater.Antidote(eyes):ushwithwaterfor15minutesandseekmedicalattentionimmediately.
Antidote(internal):Drinklargequantitiesofwaterormilk.Donotinducevomiting.Seekmedicalattentionimmedi-
ately.
Keepoutofreachofchildrenandotherunauthorizedpersons.
Instructionalseatsafety
Passengersarenotpermittedtorideonthemachine.
Theinstructionalseatistobeusedonlywhentraininganewoperatororwhenaservicetechnicianisdiagnosinga
problem.
Whenrequiredforthepurposesoftrainingordiagnostics,onlyonepersonmayaccompanytheoperatorandthat
personmustbeseatedintheinstructionalseat.
Whentheinstructionalseatisoccupied,thefollowingprecautionsmustbefollowed:
•Machineshouldbedrivenonlyatslowspeedsandoverlevelground.
•Avoiddrivingonhighwaysorpublicroads.
•Avoidquickstartsorstops.
•Avoidsharpturns.
•Alwayswearcorrectlyadjustedseatbelts.
•Keepdoorclosedatalltimes.
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INTRODUCTION
Operatorpresencesystem
Yourmachineisequippedwithanoperatorpresencesystemtopreventtheuseofsomefeatureswhiletheoperator
isnotintheoperator’sseat.
Theoperatorpresencesystemshouldneverbedisconnectedorbypassed.
Ifthesystemisinoperable,thesystemmustberepaired.
Reectorsandwarninglights
Flashingamberwarninglightsmustbeusedwhenoperatingonpublicroads.RefertoChapter5—TransportOper-
ationsforcompleteidenticationandoperatinginstructions.
Seatbelts
Seatbeltsmustbewornatalltimes.
Seatbeltinspectionandmaintenance:
•Keepseatbeltsingoodcondition.
•Keepsharpedgesanditemsthancancausedamageawayfromthebelts.
•Periodicallycheckbelts,buckles,retractors,tethers,slacktake-upsystem,andmountingboltsfordamageand
wear.
•Replaceallpartsthathavedamageorwear.
•Replacebeltsthathavecutsthatcanmakethebeltweak.
•Checkthatboltsaretightontheseatbracketormounting.
•Ifbeltisattachedtoseat,makesureseatorseatbracketsaremountedsecurely.
•Keepseatbeltscleananddry.
•Cleanbeltsonlywithsoapsolutionandwarmwater.
•Donotusebleachordyeonthebeltsbecausethiscanmakethebeltsweak.
•RefertoChapter4—OperatingInstructionsforproperuseandadjustmentofseatbelts.
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INTRODUCTION
Air-conditioningsystem
Theair-conditioningsystemisunderhighpressure.Donotdisconnectanylines.Thereleaseofhighpressurecan
causeseriousinjury.
Theair-conditioningsystemcontainsgasesthatareharmfultotheenvironmentwhenreleasedintotheatmosphere.
Donotattempttoserviceorrepairthesystem.
Service,repair,orrechargingmustbeperformedonlybyatrainedservicetechnician.
PersonalProtectiveEquipment(PPE)
WearPersonalProtectiveEquipment(PPE)suchashardhat,eyeprotection,heavygloves,hearingprotection,pro-
tectiveclothing,etc.
DoNotOperatetag
Beforeyoustartservicingthemachine,attacha‘DoNotOperate’warningtagtothemachineinanareathatwillbe
visible.
Hazardouschemicals
Ifyouareexposedtoorcomeincontactwithhazardouschemicalsyoucanbeseriouslyinjured.Theuids,lubricants,
paints,adhesives,coolant,etc.requiredforthefunctionofyourmachinecanbehazardous.Theymaybeattractive
andharmfultodomesticanimalsaswellashumans.
MaterialSafetyDataSheets(MSDS)provideinformationaboutthechemicalsubstanceswithinaproduct,safehan-
dlingandstorageprocedures,rstaidmeasuresandprocedurestobetakenintheeventofaspilloraccidental
release.MSDSareavailablefromyourdealer.
BeforeyouserviceyourmachinechecktheMSDSforeachlubricant,uid,etc.usedinthismachine.Thisinformation
indicatestheassociatedrisksandwillhelpyouservicethemachinesafely.FollowtheinformationintheMSDS,on
manufacturercontainers,aswellastheinformationinthismanualwhenservicingthemachine.
Disposeofalluids,lters,andcontainersinanenvironmentallysafemanneraccordingtolocallawsandregulations.
Checkwithlocalenvironmentalandrecyclingcentersoryourdealerforcorrectdisposalinformation.
Storeuidsandltersinaccordancewithlocallawsandregulations.Useonlyappropriatecontainersforthestorage
ofchemicalsorpetrochemicalsubstances.
Keepoutofreachorchildrenorotherunauthorizedpersons.
Additionalprecautionsarerequiredforappliedchemicals.Obtaincompleteinformationfromthemanufactureror
distributorofthechemicalsbeforeusingthem.
Utilitysafety
Whendiggingorusingground-engagingequipment,beawareofburiedcablesandotherservices.Contactyourlocal
utilitiesorauthorities,asappropriatetodeterminethelocationsofservices.
Makesurethemachinehassufcientclearancetopassinalldirections.Payspecialattentiontooverheadpower
linesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearanceforsafety.Contactlocalauthorities
orutilitiestoobtainsafeclearancedistancesfromhighvoltagepowerlines.
Retractraisedorextendedcomponents,ifnecessary.Removeorlowerradioantennasorotheraccessories.Should
acontactbetweenthemachineandanelectricpowersourceoccur,thefollowingprecautionsmustbetaken:
•Stopthemachinemovementimmediately.
•Applytheparkbrake,stoptheengine,andremovethekey.
•Checkifyoucansafelyleavethecaboryouractualpositionwithoutcontactwithelectricalwires.Ifnot,stayinyour
positionandcallforhelp.Ifyoucanleaveyourpositionwithouttouchinglines,jumpclearofthemachinetomake
sureyoudonotmakecontactwiththegroundandthemachineatthesametime.
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INTRODUCTION
•Donotpermitanyonetotouchthemachineuntilpowerhasbeenshutofftothepowerlines.
Electricalstormsafety
Donotoperatemachineduringanelectricalstorm.
Ifyouareonthegroundduringanelectricalstorm,stayawayfrommachineryandequipment.Seekshelterina
permanent,protectedstructure.
Ifanelectricalstormshouldstrikeduringoperation,remaininthecab.Donotleavethecaboroperator’splatform.
Donotmakecontactwiththegroundorobjectsoutsidethemachine.
Mountinganddismounting
Mountanddismountthemachineonlyatdesignatedlocationsthathavehandholds,steps,orladders.
Donotjumpoffthemachine.
Makesuresteps,ladders,andplatformsremaincleanandclearofdebrisandforeignsubstances.Injurymayresult
fromslipperysurfaces.
Facethemachinewhenmountinganddismounting.
Maintainathree-pointcontactwithsteps,ladders,andhandholds.
Nevermountordismountfromamovingmachine.
Donotusethesteeringwheelorothercontrolsoraccessoriesashandholdswhenenteringorexitingthecabor
operator’splatform.
Workingatheights
Whenthenormaluseandmaintenanceofthemachinerequiresworkingatheights:
•Correctlyuseinstalledsteps,ladders,andrailings.
•Neveruseladders,steps,orrailingswhilethemachineismoving.
•Donotstandonsurfaceswhicharenotdesignatedasstepsorplatforms.
Donotusethemachineasalift,ladder,orplatformforworkingatheights.
Spraying
•Besuretocleanandushallresidualchemicalsfromthesprayerbeforechangingtoanothertypeofchemical.
Onsomemodels,itmaybenecessarytoremovetheendcapsfromthespraybarstothoroughlyushtheboom
plumbing.Insomecasesadecontaminationsolutionisrecommendedbythechemicalmanufacturer.
•Alwaysfollowchemicalmanufacturerssafetyinstructionswhenmixingandapplyingherbicidesandchemicalsto
preventseriousharmtopeopleortheenvironment.
•ObserveallFederalandStateEPAregulationsandallLocal,StateandFederalcodesand/orlawsregardingli-
censing,handling,storage,transportation,applicationandwastedisposalofherbicidesorotherchemicals.
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INTRODUCTION
Rolloverandtipover
•Travelspeedshouldbesuchthatcompletecontrolandmachinestabilityismaintainedatalltimes.Wherepossible,
avoidoperatingnearditches,embankmentsandholes.Reducespeedwhenturning,crossingslopes,andonrough,
slick,ormuddysurfaces.
•Donotoperatetheunitonterrainoutsideitsgradeandstabilitylimits.Operatingthesprayeroutsideitslimitsmay
resultinarolloverortipover.Observetheguidelinesinthismanualwhengoingdownsteephillswithload.
•Operatingtheunitonsteepgradesmayresultinamachineoverturn.Itistheoperator’sresponsibilitytomakea
judgmentifweather,roadorgroundconditionspermitsafeoperationonahillside,ramp,ditchorroughground.
•Usecautionwhenoperatingthemachineonslopes.Raisedequipment,fulltanksandotherloadscanchangethe
centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven
surfaces.
•Donotoperatetheunitnearoronthesoftshouldersofcanals,brooks,otherwaterwaysorbankswhichareunder-
minedbyrodents.Theunitmaysinksidewaysandrollover.
•Donotoperatetheunitonpoorlyconstructedorunderratedramps.Therampsmaycollapseandcausethesprayer
torollover.Alwayschecktheconditionandratingoframpsbeforeuse.
•Donotoperatetheunitwithoutusingtheseatrestraint.
•Donotoperatetheunitbeyonditslimitsofdynamicstability.Highspeed,abruptmaneuversorfastandsharp
corneringincreasetheriskofrollover.
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INTRODUCTION
Basicinstructions-Ecologyandtheenvironment
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Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
ofsomeofthesubstancesrequiredbyadvancedtechnology,soundjudgmentshouldgoverntheuseanddisposalof
productsofachemicalandpetrochemicalnature.
NOTE:Thefollowingarerecommendationsthatmaybeofassistance:
•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.
•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning
agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,use,anddisposeofthese
substances.
•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.
Helpfulhints
•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemsthatmaycauseconsiderable
spillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstancesthatmaybe
harmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,etc.
Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofinaproper
waytocomplywithlocallegislationandavailableresources.
•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshouldnot
beallowedtogetintothesoil,butshouldbecollectedanddisposedofproperly.
•Donotopentheair-conditioningsystemyourself.Itcontainsgasesthatshouldnotbereleasedintotheatmosphere.
YourNEWHOLLANDdealerorairconditioningspecialisthasaspecialextractorforthispurposeandwillhaveto
rechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof
oils,coolant,etc.
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INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing
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Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourNEWHOLLANDSalesandServiceNetworks.
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INTRODUCTION
Basicinstructions-Shopandassembly
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Shimming
Foreachadjustmentoperation,selectadjustingshimsandmeasureindividuallyusingamicrometer,thenaddup
therecordedvalues.Donotrelyonmeasuringtheentireshimmingset,whichmaybeincorrect,ortheratedvalue
indicatedoneachshim.
Rotatingshaftseals
Forcorrectrotatingshaftsealinstallation,proceedasfollows:
•Beforeassembly,allowthesealtosoakintheoilitwillbesealingforatleastthirtyminutes.
•Thoroughlycleantheshaftandcheckthattheworkingsurfaceontheshaftisnotdamaged.
•Positionthesealinglipfacingtheuid;withhydrodynamiclips,takeintoconsiderationtheshaftrotationdirection
andpositionthegroovessothattheywilldeviatetheuidtowardstheinnersideoftheseal.
•Coatthesealinglipwithathinlayeroflubricant(useoilratherthangrease)andllthegapbetweenthesealinglip
andthedustlipondoublelipsealswithgreaseunlessinstructedotherwise.
•Insertthesealinitsseatandpressdownusingaatpunchorsealinstallationtool.Donottapthesealwitha
hammerormallet.
•Whileinsertingtheseal,checkthatitisperpendiculartotheseat;oncesettled,makesurethatitmakescontact
withthethrustelement,ifrequired.
•Topreventdamagingtheseallipontheshaft,positionaprotectiveguardduringinstallationoperations.
O-ringseals
LubricatetheO-ringsealsbeforeinsertingthemintheseats,thiswillpreventthemfromoverturningandtwisting,
whichwouldjeopardizesealingefciency.
Sealingcompounds
Applyoneofthefollowingsealingcompoundsonthematingsurfaceswhenspecied:SILMATE®RTV1473,or
LOCTITE®RTV598orLOCTITE®INSTANTGASKET587BLUE.Beforeapplyingthesealingcompound,preparethe
surfacesasdirectedonproductcontainerorasfollows:
•Removeanyincrustationsusingametalbrush.
•Thoroughlyde-greasethesurfacesusingalocallyapprovedcleaningagentsuchassafetysolventorbrakeparts
cleaner.
Spareparts
Onlyuse"CNHOriginalParts"or"NEWHOLLANDParts".
Onlygenuinesparepartsguaranteethesamequality,durationandsafetyasoriginalparts,astheyarethesame
partsthatareassembledduringstandardproduction.Only"CNHOriginalParts"or"NEWHOLLANDParts"
canofferthisguarantee.
Whenorderingspareparts,alwaysprovidethefollowinginformation:
•Machinemodel(commercialname)andserialnumber
•Partnumberoftheorderedpart,whichcanbefoundinthe"ServicePartsCatalogue",usedfororderprocessing
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