New Holland SF110 Operating instructions

87045631 11/04
SERVICE
REPAIR
MANUAL
NEW HOLLAND
SF110
SF115

REPAIRMANUAL
SF110
SF115
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Contents
INTRODUCTION
DISTRIBUTIONSYSTEMSA
POWERPRODUCTIONB
TRAVELLINGD
BODYANDSTRUCTUREE
FRAMEPOSITIONINGF
WORKINGARMH
FIELDPROCESSINGL
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INTRODUCTION
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Contents
INTRODUCTION
Legaladvice(-A.10.A.10)
SF110,SF1153
Foreword(-A.10.A.40)
SF110,SF1154
Safetyrules(-A.50.A.10)
SF110,SF11510
Decals(-A.50.A.30)
SF110,SF11516
Decals(-A.50.A.30)
SF110,SF11519
Torque(-A.90.A.10)
SF110,SF11522
Basicinstructions(-A.90.A.05)
SF110,SF11524
Basicinstructions(-A.90.A.05)
SF110,SF11525
Conversionfactors(-A.92.A.21)
SF110,SF11527
Abbreviation(-A.92.A.20)
SF110,SF11529
Generalspecication(-A.92.A.10)
SF110,SF11531
Dimension(-A.92.A.30)
SF110,SF11533
Dimension(-A.92.A.30)
SF110,SF11536
Weight(-A.92.A.40)
SF110,SF11539
Weight(-A.92.A.40)
SF110,SF11541
Productidentication(-A.80.A.10)
SF110,SF11542
Productidentication(-A.80.A.10)
SF110,SF11543
Productidentication(-A.80.A.10)
SF110,SF11544
Productidentication(-A.80.A.10)
SF110,SF11545
Productidentication(-A.80.A.10)
SF110,SF11546
Productidentication(-A.80.A.10)
SF110,SF11547
Partidentication(-A.80.A.20)
SF110,SF11548
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INTRODUCTION
Legaladvice(-A.10.A.10)
SF110,SF115
Allrepairandmaintenanceworkslistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven;andusing,wheneverpossible,thespecialtools.
Anyonewhocarriesouttheaboveoperationswithoutcomplyingwiththeproceduresshallberesponsibleforthe
subsequentdamages.Themanufacturerandalltheorganizationsofitsdistributionchain,including-without
limitation-national,regional,orlocaldealers,rejectanyresponsibilityfordamagesduetotheanomalousbehavior
ofpartsand/orcomponentsnotapprovedbythemanufacturerhimself,includingthoseusefortheservicingorrepair
oftheproductmanufacturedormarketedbythemanufacturer.Inanycase,nowarrantyisgivenorattributedonthe
productmanufacturedormarketedbythemanufacturerincaseofdamagesduetoananomalousbehaviororparts
and/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,aswellasthesuitthelawregulationsofdifferentcountries.
Incastofdisagreement,refertoyourSalesandServiceNetworks.
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INTRODUCTION
Foreword(-A.10.A.40)
SF110,SF115
ASISTlinkedtoTechnicalInformation
ThismanualhasbeenproducedbyanewtechnicalinformationsystemwhichispartofASIST.Thisnewsystem
isdesignedtodelivertechnicalinformationelectronicallythroughASIST ,alsoonCDROMandinpapermanuals.
AcodingsystemcalledICEhasbeendevelopedtolinkthetechnicalinformationtoASISTandtootherProduct
Supportfunctionse.g.Warranty.
Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomers
machine.Whenacustomerhasaconcernonhismachineitisusuallybecauseafunctionorsystemonhismachine
isnotworkingatall,isnotworkingefciently,orisnotrespondingcorrectlytohiscommands.Whenyourefertothe
technicalinformationinthismanualtoresolvethatcustomersconcern,youwillndalltheinformationclassied
usingthenewICEcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthe
technicalinformationforthatfunctionorsystemthenyouwillndallthemechanical,electricalorhydraulicdevices,
components,assembliesandsub-assembliesforthatfunctionorsystem.Youwillalsondallthetypesofinformation
thathavebeenwrittenforthatfunctionorsystem,thetechnicaldata(specications),thefunctionaldata(howit
works),thediagnosticdata(faultcodesandtroubleshooting)andtheservicedata(remove,installadjust,etc.).
ByintegratingthisnewICEcodingintotechnicalinformationandASIST,youwillbeabletosearchandretrievejust
therightpieceoftechnicalinformationyouneedtoresolvethatcustomersconcernonhismachine.Thisismade
possiblebyattaching3categoriestoeachpieceoftechnicalinformationduringtheauthoringprocess.
TherstcategoryistheLocation,thesecondcategoryistheInformationTypeandthethirdcategoryistheProduct:
•LOCATION-isthecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingto
describee.g.Fueltank.
•INFORMATIONTYPE-isthepieceoftechnicalinformationthathasbeenwrittenforaparticularcomponentor
functiononthemachinee.g.CapacitywouldbeatypeofT echnicalDatathatwoulddescribetheamount
offuelheldbytheFueltank.
•PRODUCT-isthemodelthatthepieceoftechnicalinformationiswrittenfor.
Everypieceoftechnicalinformationwillhavethose3categoriesattachedtoit.Youwillbeabletouseany
combinationofthosecategoriestondtherightpieceoftechnicalinformationyouneedtoresolvethatcustomers
concernonhismachine.
Thatinformationcouldbe:
•thedescriptionofhowtoremovethecylinderhead
•atableofspecicationsforahydraulicpump
•afaultcode
•atroubleshootingtable
•aspecialtool
HowtoUsethisManual
ThismanualisdividedintoSections.EachSectionisthendividedintoChapters.Contentspagesareincludedat
thebeginningofthemanual,theninsideeverySectionandinsideeveryChapter.AnalphabeticalIndexisincluded
attheendofaChapter.Pagenumberreferencesareincludedforeverypieceoftechnicalinformationlistedin
theChapterContentsorChapterIndex.
EachChapterisdividedintofourInformationtypes:
•TechnicalData(specications)forallthemechanical,electricalorhydraulicdevices,componentsand,
assemblies.
•FunctionalData(howitworks)forallthemechanical,electricalorhydraulicdevices,componentsand
assemblies.
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INTRODUCTION
•DiagnosticData(faultcodes,electricalandhydraulictroubleshooting)forallthemechanical,electricalor
hydraulicdevices,componentsandassemblies.
•Servicedata(removedisassembly,assemble,install)forallthemechanical,electricalorhydraulicdevices,
componentsandassemblies.
Sections
Sectionsaregroupedaccordingtothemainfunctionsorasystemsonthemachine.EachSectionisidentiedby
aletterA,B,Cetc.TheamountofSectionsincludedinthemanualwilldependonthetypeandfunctionofthe
machinethatthemanualiswrittenfor.EachSectionhasaContentspagelistedinalphabetic/numericorder.This
tableillustrateswhichSectionscouldbeincludedinamanualforaparticularproduct.
SECTION
A-DistributionSystems
B-PowerProduction
C-PowerTrain
D-Travelling
E-BodyandStructure
F-FramePositioning
G-T oolPositioning
H-WorkingArm
J-T oolsandCouplers
K-CropProcessing
L-FieldProcessing
PRODUCT
TractorsXXXXXXXX
Vehicleswithworkingarms:backhoes,
excavators,skidsteers,.....
XXXXXXXXX
Combines,forageharvesters,balers,....XXXXXXXX
Seeding,planting,oating,spraying
equipment,....
XXXXXXXXX
Mountedequipmentandtools,.....XXXX
SECTIONLETTERDESCRIPTION
DISTRIBUTION
SYSTEMS
AThisSectioncoversthemainsystemsthatinteractwithmostof
thefunctionsoftheproduct.Itincludesthecentralpartsofthe
hydraulic,electrical,electronic,pneumatic,lightingandgrease
lubricationsystems.Thecomponentsthatarededicatedtoa
specicfunctionarelistedintheChapterwhereallthetechnical
informationforthatfunctionisincluded.
POWER
PRODUCTION
BThisSectioncoversallthefunctionsrelatedtotheproduction
ofpowertomovethemachineandtodrivevariousdevices.
Inthecaseofapulled-typemachine,thisSectioncoversthe
powertake-offfunctionwherepowerisprovidedfromthetowing
machine.
POWERTRAINCThisSectioncoversallthefunctionsrelatedtothetransmission
ofpowerfromtheenginetotheaxlesandtointernalorexternal
devices.ThisSectionalsocoversthepowertake-offfunction
wherepowerisprovidedtothepull-typemachineandadditional
ProcessDrivefunctions.
TRAVELLINGDThisSectioncoversallthefunctionsrelatedtomovingthe
machine,includingtracks,wheels,steeringandbraking.Itcovers
alltheaxlesbothdrivenaxlesandnon-drivenaxles,includingany
axlesuspension.
BODYAND
STRUCTURE
EThisSectioncoversallthemainfunctionsandsystemsrelatedto
thestructureandthebodyofthemachine,includingtheframe,
theshields,theoperatorscabandtheplatform.Thefunctions
relatedtothepositioningofthemachineframeareincludedin
SectionF ,FramePositioning.
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INTRODUCTION
SECTIONLETTERDESCRIPTION
FRAMEPOSITIONINGFThisSectioncoversallthemainfunctionsandsystemsrelatedto
positioningofthemachineframeortopositioningtheattachment
onthesupportingmachineframe.
TOOLPOSITIONINGGThisSectioncoversallthefunctionsrelatedtothenaland/or
automaticpositioningofthetooloncethetoolispositionedusing
theWorkingArmorthemachineframe.
WORKINGARMHThisSectioncoversallthefunctionsrelatedtothearticulated
orsinglearmsmountedonthefrontorrearofthemachine.A
workingarmcanhavevarioustoolsandquickcouplersmounted
ontoit.ThetoolsandquickcouplersareincludedinSection
J,T oolsandCouplers.
TOOLSAND
COUPLERS
JThisSectioncoversallthefunctionsrelatedtothespecictools
thatmountonthefront,rearorbesidethemachine.Thetools
describedherecanbemountedwiththepositioningsystems
(lifting,sideshift,swing)listedinSectionGToolPositioning.This
Sectioncoversallthequickcouplingsystems,locatedbetween
thetoolandthepositioningsystem.Thetoolsusedforeld
preparation,soilpreparationandtreatment,plantingandseeding
areincluded.
CROPPROCESSINGKThisSectioncoversallthefunctionsrelatedtocropprocessing.
FIELDPROCESSINGLThisSectioncoversalltheeldprocessingfunctionsofthe
machine.
Thismanualcontainsthesesections.
Contents
INTRODUCTION
DISTRIBUTIONSYSTEMSA
POWERPRODUCTIONB
TRAVELLINGD
BODYANDSTRUCTUREE
FRAMEPOSITIONINGF
WORKINGARMH
FIELDPROCESSINGL
YourmanualcontainstheseSections.ThecontentsofeachSectionareexplainedoverthefollowingpages.
SectionContents
SECTIONA,DISTRIBUTIONSYSTEMS
Contents
DISTRIBUTIONSYSTEMS-A
LIGHTINGSYSTEMA.40.A
SF110,SF115
ThisSectioncoversthemainsystemsthatinteractwithmostofthefunctionsoftheproduct.Itincludesthecentral
partsofthehydraulic,electrical,electronic,pneumatic,lightingandgreaselubricationsystems.Thecomponents
thatarededicatedtoaspecicfunctionarelistedintheChapterwhereallthetechnicalinformationforthatfunction
isincluded.
SECTIONB,POWERPRODUCTION
Contents
POWERPRODUCTION-B
PTOPOWERINB.90.A
SF110,SF115
Thissectioncoversallthefunctionsrelatedtotheproductionofpowertomovethemachineandtodrivevarious
devices.Inthecaseofapulled-typemachine,thisSectioncoversthepowertake-offfunctionwherepoweris
providedfromthetowingmachine
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INTRODUCTION
SECTIOND,TRAVELLING
Contents
TRAVELLING-D
REARAXLED.12.A
SF110,SF115
WHEELSANDTRACKSWheelsD.50.C
SF110,SF115
ThisSectioncoversallthefunctionsrelatedtomovingthemachine,includingtracks,wheels,steeringandbraking.
Itcoversalltheaxlesbothdrivenaxlesandnon-drivenaxles,includinganyaxlesuspension.
SECTIONF,FRAMEPOSITIONING
Contents
FRAMEPOSITIONING-F
TRAVELLINGFoldingF.10.E
SF110,SF115
STABILISINGWorkingstabilisingF.20.
SF110,SF115
ThisSectioncoversallthemainfunctionsandsystemsrelatedtothepositioningofthemachineframeorto
positioningtheattachmentonthesupportingmachineframe.
SECTIONH,WORKINGARM
Contents
WORKINGARM-H
BOOMtiltH.20.C
SF110,SF115
BOOMUnfoldH.20.G
SF110,SF115
HITCHFrontHitchH.10.B
SF110,SF115
BOOMLevellingH.20.H
SF110,SF115
BOOMStabilisingH.20.J
SF110,SF115
ThisSectioncoversallthefunctionsrelatedtothearticulatedorsinglearmsmountedonthefrontorrearofthe
machine.Aworkingarmcanhavevarioustoolsandquickcouplersmountedontoit.
SECTIONL,FIELDPROCESSING
Contents
FIELDPROCESSING-L
SPRAYINGL.20A
SF110,SF115
SPRAYINGPressuresystemL.20.B
SF110,SF115
SPRAYINGPlumbingsystemL.20.C
SF110,SF115
SPRAYINGEndmarkerL.20.D
SF110,SF115
ThisSectioncoversalltheeldprocessingfunctionsofthemachine.
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INTRODUCTION
Chapters
EachChapterisidentiedbyaletterandnumbercombinatione.g.SprayingL.20.A.Therstletterisidenticalto
theSectionletteri.e.ChapterL.10.aisinsideSectionL,FieldProcessing.TheChapterContentslistsallthe
"TechnicalData"(specications),"FunctionalData"(howitworks),"ServiceData"(remove,installadjust,etc..)
and"DiagnosticData"(faultcodesandtroubleshooting)thathavebeenwritteninthatChapterforthatfunctionor
systemonthemachine.
Contents
FIELDPROCESSING-L
SPRAYING-20.A
TECHNICALDATA
ElectronicControl-Calibration(L20.A-D30.A10)6
SF110FlexControl,SF115FlexControl
FUNCTIONALDATA
Command
Command-DetailedView(L.20.A.05-C.10.A.50)12
SF1103SwitchController,SF1153SwitchController
SERVICE
Windscreen
Windscreen-Assemble(L.20.A.10-F.10.A.20)48
SF110WheeledBoom,SF115WheeledBoom
DIAGNOSTIC
SPRAYING-Incorrectalignment(L.20.A-G.20.C.32)64
SF110WheeledBoom,SF115WheeledBoom
TheChapterIndexlistsinalphabeticalorderallthetypesofinformation(calledInformationUnits)thathavebeen
writteninthatChapterforthatfunctionorsystemonthemachine.
Contents
FIELDPROCESSING-L
Command-DetailedView(L.20.A.05-C.10.A.50)12
SF1103SwitchController,SF1153SwitchController
Command-DetailedView(L.20.A.05-C.10.A.50)18
SF1106SwitchController,SF1156SwitchController
Command-ElectricalSchema(L.20.A.05-C.20.A.40)22
SF1106SwitchController,SF1156SwitchController
Command-Explodedview(L.10.A.05-C.10.A.20)14
SF1106SwitchController,SF1156SwitchController
InformationUnitsandInformationSearch
Eachchapteriscomposedofinformationunits.EachinformationunithastheICEcodeshowninparentheseswhich
indicatesthefunctionandthetypeofinformationwritteninthatinformationunit.Eachinformationunithasapage
referencewithinthatChapter.Theinformationunitsprovideaquickandeasywaytondjusttherightpieceof
technicalinformationyouarelookingfor.
exampleinformationunitStackvalve-SectionalView(A.10.A.18-C.10.A.30)
InformationUnitICEcodeA10.A18C10.A.30
ICEcodeclassicationDistribution
systems
Primary
hydraulic
power
StackvalveFunctional
data
Sectionalview
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INTRODUCTION
CRIL03J033E011
Navigatetothecorrectinformationunityouaresearchingforbyidentifyingthefunctionandinformationtype
fromtheICEcode.
•(1)Functionand(2)Informationtype.
•(A)correspondstothesectionsoftherepairmanual.
(B)correspondstothechaptersoftherepairmanual.
(C)correspondstothetypeofinformationlistedinthechaptercontents,T echnicaldata,FunctionalData,
DiagnosticorService.
(A)and(B)arealsoshowninthepagenumberingonthepagefooter.
THERESTOFTHECODINGISNOTLISTEDINALPHA-NUMERICORDERINTHISMANUAL.
•Youwillndatableofcontentsatthebeginningandendofeachsectionandchapter.
Youwillndanalphabeticalindexattheendofeachchapter.
•Byreferringto(A),(B)and(C)ofthecoding,youcanfollowthecontentsorindex(pagenumbers)andquickly
ndtheinformationyouarelookingfor.
PageHeaderandFooter
Thepageheaderwillcontainthefollowingreferences:
•SectionandChapterdescription
Thepagefooterwillcontainthefollowingreferences.
704043S2
PageFooterInformation
Printedreferencesfoundatthebaseofeachpagethenequateto
•ThepublicationnumberforthatManual,SectionorChapter(87045631).
•Revisionnumberofthepublication(1)
•Publicationdate(21/10/2004)
•Chapterreference(n/a)
•Pagereference(8)
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INTRODUCTION
Safetyrules(-A.50.A.10)
SF110,SF115
0960012c1
Thesafety-alertsymbolisusedtodenotepossibledangerandcareshouldbetakentopreventbodilyinjury.This
symbolmeansATTENTION!BECOMEALERT!YOURSAFETYISINVOLVED!Thissymbolappearswithtext
reading"Danger!","Caution!",or"Warning!".Thesewordsindicatethreelevelsofpossiblehazards,whichare
describedbelow.
DANGER!-Indicatesanimmediatehazardoussituationwhichifnotavoided,willresultindeathorseriousinjury.
ThecolorassociatedwithDangerisRED.
WARNING!-Indicatesapotentiallyhazardoussituationthatifnotavoided,couldresultindeathorseriousinjury.
ThecolorassociatedwithWarningisORANGE.
CAUTION!-Indicatesapotentiallyhazardoussituationwhichifnotavoided,mayresultinminorormoderateinjury.
Itmayalsobeusedtoalertagainstunsafepractices.ThecolorassociatedwithCautionisYELLOW.
ACAREFULOPERATORISTHEBESTINSURANCEAGAINSTANACCIDENT .
CAUTION
M870-Userubbergloves,protectiveeyewearandprotectiveclothingwhencleaningorworkingwith
componentscoveredwithactivechemical.
CAUTION
M871-Shutdownthemachine,removekey,besureallmovingpartshavestoppedandallpressureinthe
systemsisrelievedbeforecleaning,adjustingorlubricatingtheequipment.
CAUTION
M880-Alwaysbecertainthatallpressureinthehydrauliccircuitsisrelievedbeforeservicingor
disconnectingthehydraulics.
GENERALSAFETYPRACTICES
•REVIEWthismanualbeforeeachseasonofuse.
•NEVERallowanyoneunfamiliar,untrained,orcomplacenttooperatetheimplement.
•USEEXTREMECAREwhencleaning,lling,oradjustingtheimplement.
•MAINTAINYOURIMPLEMENTinproperworkingcondition.Unauthorizedmodicationstothemachinemay
impairfunctionand/orsafetyandaffectmachinelife.
•KEEPCHILDRENAWAYfromchemicalsandequipment.
•PARKONLEVELGROUNDandblockadequately.
•AVOIDmovingmachines.
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INTRODUCTION
098001M12
•DISENGAGEPOWERANDSHUTDOWNthetractorengine(removethekeyfromthetractorignition)and
becertainthatallmovingpartshavestopped,andallpressureinthesystemisrelievedbeforecleaning,
adjusting,orlubricatingtheequipment.
192169C3
•KNOWtheoperator’smanualwell.
•KEEPserviceareaclean.
098002M14
•DONOTentertankunlessanotherpersonispresent.
196149S5
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INTRODUCTION
•DONOTentertightareas.
•BECERTAINmachineistagged’OutofOrder’orworkareaissupervised.
•DONOTworkaroundrotatingequipment.Looseclothing,rings,watches,etc.maygetcaughtandcause
seriousinjury.
097001M16
•BECERTAINallmovingpartshavestoppedbeforeservicing.
098004M17
•AVOIDtoxicvapors.Breathecleanair.
0960039m18
•DONOTpermitsmoking.
196150M19
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INTRODUCTION
•WEARprotectiveclothing.
192078M110
•AIRANDAIRHOSES
COMPRESSORHOSESmaymoveunexpectedlywhensuddenlydisconnected.
098005M111
•USEPROPERairnozzles.Neverusecompressedairtocleanoffclothesorotherwisedirectittowardyourself.
098006M112
•AVOIDgettingchemicalsintoeyes.Useeyeprotection.
098007M113
•HYDRAULICSANDHYDRAULICLEAKS
AVOIDhigh-pressureuids.
•ESCAPINGHYDRAULICFLUIDISASERIOUSHAZARD.Escapinghydraulicuidthatisunderpressure
canpenetratetheskincausingseriousinjury.Relievepressurebeforedisconnectingthehydrauliclines.
Check/tightenallconnectionsBEFOREapplyingpressure.
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INTRODUCTION
000002C14
•BEWAREexcessivehydraulicpressure.Explosivestructuralfailurecanresult.
•BEWAREairlocksincylinders.Largecylinderdisplacementscanoccurwithouthydraulicoilow.
•SHIELDS
REPAIRanydamagedshields.
•KEEPallshieldsinplace.
•BEEXTRACAUTIOUSwhenrepairingorservicingwithoutprotectiveshields.
098008M115
•ELECTRICAL
REMOVEthegroundwiretoavoidarcingcontacts.
•REMOVEthegroundwirewhenwelding.
098009M116
•TIRES
USEACAGEifpossiblewhensettingtiresonrims.
•AVOIDexcessiveairpressure.
•DONOTOVER-INFLATEtires.NEVERleanoveratirewhileinatingit.
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INTRODUCTION
960041M117
WARNING
M169B-Donotremove,installormakerepairstoatireonarim.Takethetireandrimtoatireshopwhere
personswithspecialtrainingandspecialsafetytoolsareavailable.Ifthetireisnotincorrectpositionon
therim,oriftoofullofair,thetirebeadcanloosenononesideandcauseairtoleakathighspeedand
withlargeforce.Becausetheairleakcanthrustthetireinanydirection,andwithmuchforce,youwill
beindangerofinjury.
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INTRODUCTION
Decals(-A.50.A.30)
SF110,SF115
704010C1
SafetyDecalLocations-WheeledBoomSprayer
RefertoDecalDescriptions
1.Danger-RotatingSprayBoomHazard
SQ780252
2.Danger-Falling&RaisingDiscStandClear
SP920283
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INTRODUCTION
3.Caution-EngageTransportLocks
SQ780274
4.Danger-HydraulicFoldoutHazard
SQ780265
5.Caution-OperationandService
GD500726
6.Caution-KeepTankLidClosed
SQ780287
7.Warning-AvoidChemicalExposure
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