Nogueira NSG-9200 User manual

Silo Grain - Ensiladora para granos
NSG-9200
Instructions Manual
Manual de Instrucciones

Dear Owner
Congratulations on your purchase of the NSG-9200 Grain Silo Filler Machine.
This product is the highest quality, specially designed to meet your needs.
This manual contains operating instructions and when properly abided by
assures good operation, safety, and durability of your NSG-9200 Nogueira. We
recommend carefully reading it before beginning to operate the machine.
The manufacturing serial number is engraved on the machine housing; write
this number on the guarantee certificate in the end of this manual. This
information is very important for identifying your machine when technical
support or part replacement are needed.
Nogueira S/A is always at your disposition, ready to answer any question,
request for information, and supply efficient and permanent technical support.
The images displayed in this manual are only for illustrative purposes. Thus to facilitate your
viewing, the images show cutaway or the safety shielding removed to display it more clearly.
Do no operate the machine under any circumstances without these respective protective
shields. The reproduction of this manual is not permitted without previous authorization in
writing from Nogueira Indústria e Comércio de Implementos e Máquinas Agrícolas S/A.
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NSG-9200
English

4Instructions manual
Index
Note:
1- Nogueira máquinas aims its products to be constantly getting upgraded and improved in
addition to having its own right to introduce changes in its components and accessories
without prior notice.
2- Illustrations in this manual are merely illustrative.
Introduction 03
Environmental conservation 05
Safety 06
Safety adhesive labels 09
Introducing the grain silo filler 11
Application 12
Operation 12
Actuation 12
The NSG-9200 is supplied with 12
Hopper assembly 13
Operating position 13
Coupling to the tractor 17
Leveling 18
Preparation and installing the driveshaft 19
Preparation of the terrain 21
Installing the bag 22
Brake adjustment 25
Initial operation 26
Concluding the operation 27
Recommendations 28
Cutting the bag 28
Maintenance 29
Lubrication 31
Changing the brake fluid 31
Bleeding the brakes 33
Preventive maintenance 34
Technical specifications 35
Practical guideline 36
Additional information 38
Technical support 39
Warranty certificate 40
Warranty control 41

5
NSG-9200
Environmental conservation
Nogueira is continually concerned with the environmental conservation, in the
development phase, as well in the utilization of processes and materials ecologically
appropriate in its production and its products.
PROTECT AND RESPECT THE ENVIRONMENT, remember that conservation is the
social responsibility of everyone. These concepts include compliance with legally
defined disposal of used lubrication products and fluids, old tires, and packaging. Never
dispose of these products or empty packaging in swamplands, lakes, rivers, puddles
etc. Share these recommendations with others and make other people aware of the
importance of conserving the environment.
English

Safety
6Instructions manual
The Nogueira Company is concerned about the safety of people involved in operating and performing
maintenance procedures on the NSG-9200
In developing this design, we have considered every detail in order to avoid unexpected accidents
while operating it.
We have developed safety shielding and eliminated dangerous situations. Remember, keeping
people healthy and their physical integrity must always be considered to the upmost.
We have prepared this manual to make you familiar with your NSG-9200 and, so that you can use it
correctly and safely.
We recommend carefully reading it before operating the machine the first time. If you have any doubts
or questions, please get in touch with us at your Nogueira reseller or our Technical support department.
SAFETY WARNINGS
Safety Warning Symbol
The safety warnings alert on situations which may impose any type of
danger. They are accompanied by instructions for keeping the
operator and other users safe.
DANGER WARNINGS!
CAUTION WARNINGS!
These warning refer to dangerous situations, which may result in serious accidents and be life
threatening, if the instructions are not strictly abided by.
This type warns on dangerous situations and informs on necessary precautions in order to avoid any
possible accidents.

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NSG-9200
Safety
- Read the instructions manual before turning on the machine. Pay attention and respect all the
operating and safety recommendations while operating the machine. SHARE THIS INFORMATION
WITHALLOTHER USERS.
- Do not operate the machine while or after drinking alcoholic beverages or medications which affect
your normal condition. Pay attention to what you are doing and use your good sense. Any lack of
attention while operating the machine can result In a serious accident.
- Disconnect from the power take-off, the tractor motor, and remove the key from the ignition before
performing any adjustment, lubrication, or any maintenance job on the machine. Never try to perform
any repairs while the machine is turned on.Always pay complete attention!
- Before turning on the machine, check to see if there are no tools or any other object on it.
- Look around the machine before operating it. Keep animals and spectators at a safe distance, away
from the power supply area. Pay special attention to any children nearby.
- Dress appropriately for operating the machine. Keep long hair tied up and do not wear loose-fitting
clothing. Remove rings, chains, and any other objects which can become stuck in the moving parts or
mechanisms.
- Wear personal protective equipment - PPE while operating the machine. Exposure to noise for
prolonged period can cause hearing damage or loss. Wear earplugs and safety glasses.
- Never try to clean or unblock the worm gear while the machine is turned on. This type of procedure
can only be done while the power take-off is disconnected, the key is removed from the ignition, and
the machine is completely motionless.
- Never try to open the machine while it is operating.
- Never touch the belts, worm gear, or any other moving part while the machine is on. Keep your hands
away from moving parts and components.
- Keep the safety labels in good condition and legible. Replace them whenever necessary.
-Keep the shields and protections in the proper places and do not operate the machine without them.
- It is prohibited for people to stand on any part of the machine while operating. Whenever it is
necessary to get on the machine for any adjustment or repair, disconnect the power take-off from the
tractor and wait until the components/parts are completely motionless.
- Moving parts, due to inertia, continue moving even after the machine is turned off. Before touching
any part, disconnect from its actuation source, look, and listen to make sure there is no movement.
Only touch a part when you are sure, it is motionless.Always pay attention!
- Do not place the machine on cement blocks, hollow bricks, or other supports which can crush from a
prolonged weight load.
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Safety
8Instructions manual
- Do not work under a machine lifted by only jacks; always use a safe support base.
- If you notice any abnormality in the operation: vibrations, different noises etc., turn off the machine
immediately. Check and eliminate the cause before turning on again.
- Never operate the machine in closed surroundings and without any ventilation, the gases released
from the tractor motor are highly toxic to your health.
- Do not use the driveshaft without the safety shield installed.
- The tractor must always be maneuverable. Place enough counterweights on the tractor, so that the
front tires stay in firm contact with the ground.
- Be especially careful when coupling and detaching the machine from the tractor. Pay attention to the
coupling pins to make sure they are latched.Always use the cotter pins to avoid the pins from releasing
accidentally.
- Be especially careful when operating on sloped terrain. If you notice any imbalanced signs, reduce
acceleration. Keep the tractor transmission always engaged when going down slopes.
- When driving the tractor with the machine on public roadways, obey the current valid legislation
regarding the maximum height and width for transport. Pay close attention to the height of the load,
especially when going under overpasses.
- Never leave the tractor when the machine is turned on. Stop the motor, disconnect the power take-off,
engage the parking brake, and remove the ignition key before leaving.
- When maneuvering the machine connected to the tractor, make sure there is enough space to
perform the movements.
-Always adapt the tractor speed to the local conditions. Avoid making sharp or sudden turns on sloped
locations. When towing a load which is heavier than the tractor, do not exceed 16 km/hour.
- Using this equipment for applications not mentioned in this manual and considered as unacceptable
and unauthorized by the manufacturer; adaptations or replacing after-market parts causing a negative
impact on its operation, or endanger the operator will revoke the manufacturer’s guarantee.
- Be prepared for any possible accident. Keep a first-aid kit on hand and easily accessible and know
how to use it.
- Comply with safety recommendations and pay close attention. Any lack of attention during the
operation may result in accidents.

Read the instruction manual before turning on
the machine. Pay close attention to all the
operating and safety recommendations, in
order to avoid any unexpected accidents that
may occur while operating the machine.
Do not utilize the driveshaft without the safety
shielding. Keep away while it is operating.
Contact with the moving driveshaft can cause
a serious accident.
Keep away and never put your hands near the
worm gear while the machine is on. Touching
the worm gear can cause a serious accident.
Keep away from the articulating area between
the machine and the tractor. Sideways
movement of the machine can reach you,
causing an accident.
Turn off the tractor and remove the key from
the ignition before performing any
maintenance, adjustment, lubrication,
cleaning jobs etc., on the machine. Thus you
will avoid any accidental actuation and avoid
dangerous situations that may cause serious
accidents.
Do not approach the machine before it is
completely motionless. Remember moving
parts do not stop immediately after turning off
the machine. Some parts are also
imperceptible when moving and it is not
possible to see their movement.
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NSG-9200
Safety adhesive labels
English

Do not open or remove covers and safety
shields on the machine while operating.
Keep the hands away from gears and other
moving parts, as their movement can catch
them and cause injuries.
When operating the harvester, wear personal
protective equipment (PPE). Prolonged
exposure to noise, without noise protection
can cause hearing loss.
This displays the RPM (revolutions per
minute) and the rotation direction of the power
take-off.
10 Instructions manual
Safety adhesive labels

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NSG-9200
Introducing the grain silo filler
fig.01
fig.02
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12 Instructions manual
Application
The grains are placed into the hopper and flow by
gravity until the worm gear, where they will be
moved into the bag. As the product is deposited
inside the bag, the tractor pushes it forward,
stretching the bag until it is full.
‘The braking pressure of the wheels on the Grain
silo filler controls the density of the product inside
the bag.
The is actuated by the power take-off
on agricultural tractors, with a power supply of at
least 25 hp, rotating at 540 rpm.
NSG-9200
- Instruction manual (01);
- Elastic strap (01);
- Polyethylene hopper (01);
- Driveshaft (01).
The NSG-9200 Grain Silo filler was designed to fill polyethylene bags with grains safely and
economically. It high level operating capacity, plus its storage option for crops, helps you to avoid high
overhead and high costs of cutting the harvest, making it possible for the producer to commercialize at
the optimal time based on market conditions.
“This machine is not recommended for processing rice, as it will prematurely wear out, due to the
abrasive worm gear operation. Thus, if the user uses it for such a purpose, the user will be completely
liable”.
WARNING!
Operation Actuation
The NSG-9200 is supplied with
fig.03

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NSG-9200
The hopper is supplied disassembled from the
machine. The following instructions show the
correct assembly procedures.
2- Assemble the 3 strips using the fastening
screws, inside the hopper.
3- Fasten the hopper using the fasteners.
1- Fit the hopper inside the filling box.
The is shipped from the factory
assembled in the transport position (fig,07). So,
to place it in the operating position (fig.08), it will
be necessary to install the two wheels and the
head bar. The following instructions show how to
correctly perform this operation.
The machine must be disconnected
from the tractor.
NSG-9200
NOTE:
Hopper assembly Operating position
fig.04
fig.05
fig.06
fig.07
fig.08
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14 Instructions manual
Operating position (continuation)
1- Place the foot support base in the above
displayed position. If it is necessary lift the
machine a little using the jack.
4- Using the jack, lift the machine and remove
the previously mentioned wheel.
5- Disassemble the wheel bracket (used only in
the transport position).
6- Place the wheel in the above displayed
position.
2- Remove the jack from the head bar and place it
in the above displayed.
3- Just loosen the four screws holding the above
mentioned wheel support.
fig.09
fig.10
fig.12
fig.13
fig.11
fig.14

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NSG-9200
Operating position (continuation)
7- Remove the head bar and place it in the above
indicated position.
8- Place the jack in the above displayed position in
the picture.
9- Using the jack, lift the machine and remove the
above displayed wheel.
10- Remove the wheel bracket (used only in the
transport position).
11- Place the wheel in the above displayed
position.
12- Remove the jack from the machine and
place it on the head bar.
fig.16 fig.19
fig.20
fig.17
fig.18
fig.21
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16 Instructions manual
Operating position (continuation)
13- Finally, connect the brake hoses to the two
wheels.
The assembled in the operating
position.
Follow the previous instructions,
inversely, in order to position the grain silo filler in
the transport position.
NSG-9200
NOTE:
NOTE: The instructions of bleeding the brakes
are found in this manual.
Important!
Whenever changing the position of the wheels
or disconnecting the brake hoses, it is
necessary to bleed the hydraulic circuit, to
remove the existing air. This procedure is
necessary to ensure perfect operation of the
brake system.
fig.22
fig.23

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NSG-9200
Coupling to the tractor
Place the machine and the tractor on a flat location, align the head bar (machine) to the towing bar
(tractor).
Put the tractor into reverse gear, fitting the towing bar into the machine connector. Use the jack to
adjust the height of the machine connector.
Place the connection pin and lock it using the
cotter pin.
After coupling, remove the jack and place it in the
transport position.
Remember after placing the cotter pin (fig.25) and check if the connector pin
is well-latched. Accidental uncoupling of the machine, when towed, can
result in a serious accident.
fig.24
fig.25 fig.26
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18 Instructions manual
Leveling
It is important for the Grain Silo Filler Machine to be level so that the distribution of the product is
uniform in the bag. Before starting to operate, look at the machine sideways (fig.27). If it is unleveled, it
is possible to adjust the height of the connector as shown in the following instructions.
ADJUSTING THE CONNECTOR HEIGHT:
1- Remove the two screws and nutsA(fig.28).
2- Reposition the connector as necessary.
3- Replace the fastening screws and nuts.
Side view of the leveled Grain Silo Filler machine. fig.27
fig.28

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NSG-9200
Preparation and installing the driveshaft
Verify if the length of the driveshaft is appropriate for the tractor used.
Uncouple the two parts of the driveshaft.
Couple the male side to the machine and the
female side to the tractor.
Place both sides of the driveshaft side-by-side.
There must be at least 20 cm play on the MALE
and FEMALE ends, as shown on the following
picture.
Before cutting the driveshaft, check all possible
positions for using the driveshaft in the original
size. Try to adjust the tractor towing bar, (in case
of any doubts, consult the respective manual).
If it is not possible to use it in the original length,
mark the driveshaft ends where they need to be
cut.
Remove it from the machine and the tractor and
cut to size.
fig.29
fig.30
fig.31
fig.32
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20 Instructions manual
Preparation and installing the driveshaft (continuation)
- The pieces cut from the male and female sides
of the driveshaft must be the same length.
- See the instruction pamphlet on cutting the
driveshaft fastened to the driveshaft.
Do the finishing on the cut ends using a file.
Lubricate them by applying a thin coating of
grease. Fit the two parts of the driveshaft
together. Make sure the forks are alligned.
AFTER CUTTING:
- It is necessary to check the length of the
driveshaft when using a different model of tractor.
- Clean and lubricate the power take-off (in the
tractor and the machine) before connecting the
driveshaft.
- After installing the driveshaft, fasten the safety
chains and leave some play for the articulation of
possible working conditions.
- It is the exclusive responsibility of the authorized
Nogueira reseller to perform the preparation of
the driveshaft axle and the first test run of the
machine.
Disconnect the power take-off when
maneuvering the coupled machine.
KEEPING THE FORKS ALIGNED
Never use the driveshaft without the safety
shielding cover. Touching the moving
driveshaft can result in a serious accident.
Keep away from the machine when it is
operating.
fig.33
fig.34