Parker DFB Series User manual

Bulletin HY11-5715-669/UK
Proportional Directional
Control Valve
Parker Hannifin GmbH
Hydraulic Controls Division
Gutenbergstr. 38
41564 Kaarst, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]
Copyright © 2010, Parker Hannifin GmbH
Operation Manual
Series D*FB / D*1FB with
Integrated Electronics
D*FB Design t12
D*1FB Design t10
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D_FB-D_1FB 5715-669 UK.indd CM
Prop. Directional Control Valve
Series D*FB / D*1FB
Operation Manual
Parker Hannifin GmbH
Hydraulic Controls Division
Note
This document and other information from Parker Hannifin GmbH, its
subsidiaries, sales offices and authorized distributors provide product
or system options for further investigation by users having technical
expertise.Before you select or use any product or system it is important
that you analyse all aspects of your application and review the informa-
tion concerning the product or system in the current product catalogue.
Due to the variety of operating conditions and applications for these
products or systems, the user, through his own analysis and testing,
is solely responsible for making the final selection of the products and
systems and assuring that all performance and safety requirements of
the application are met. The products are subject to change by Parker
Hannifin GmbH at any time without notice.
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Prop. Directional Control Valve
Series D*FB / D*1FB
Operation Manual
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D_FB-D_1FB 5715-669 UK.indd CM
Parker Hannifin GmbH
Hydraulic Controls Division
Chapter Page
1. Introduction 4
Order Code D*FB 4
Order Code D*1FB 5
Name Plate Example 6
Block Diagram of Integral Electronics 6
Characteristics of Valve Driver 6
Technical Data 7
Signal Flow Diagram 8
2. Safety Instructions 9
Symbols 9
Marking, Name Plates 9
Work at the Valve 9
3. Important Details 9
Intended Usage 9
Common Instructions 9
Liability 9
Storage 9
4. Mounting / Installation 10
Scope of Supply 10
Mounting 10
Operation Limits 10
Pressure Fluids 10
Electrical Connection 11
Electrical Interfacing 12
5. Operation Instructions 18
ProPxD parameterizing software 18
Screenshot 18
Hardware requirements 18
Cable Specification 18
Parametrizing connection 19
Parametrizing cable 19
Program Installation 19
Software Operating 19
Parameter overview for basic mode 21
Individual Description of Basis-Parameters 22
Parameter overview for expert mode 23
Individual Description of Expert Parameters 23
Error messages 24
Air Bleeding of Hydraulic System 25
Filter 25
Flushing 25
6. Maintenance 25
7. Trouble Shooting 26
8. Accessories / Spare Parts 27
Accessories 27
Spare Parts 27
9. Repair / Service 28
10. Additional Information 28
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D_FB-D_1FB 5715-669 UK.indd CM
Prop. Directional Control Valve
Series D*FB / D*1FB
Operation Manual
Parker Hannifin GmbH
Hydraulic Controls Division
1. Introduction
Ordering Code D*FB
Nominal
size
Direct.
control
valve
Spool-
type
(see
catalogue)
Command-
signal
Seal
NBR
(different seal
compound by
request)
Design
series
Option
DN
FB0
Code Nominal size
1 NG06 / CETOP 3
3 NG10 / CETOP 5
Code Spool position
C
E
K
Code Command
signal Function Connection Option
F0 0...+/-10V 0...+10V > P-A 6 + PE Pot.-supply
S0 4...20mA 12...20mA > P-A 6 + PE –
W5 1) 0...+/-10V
4...20mA
0...+10V > P-A
12...20mA > P-A 11 + PE
Pot.-supply &
command preset
channel
D*FB
Spool
position
Code Design
0Spool/sleeve
design
3Spool/body
design
Design
1) Factory set +/-10V
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Prop. Directional Control Valve
Series D*FB / D*1FB
Operation Manual
5
D_FB-D_1FB 5715-669 UK.indd CM
Parker Hannifin GmbH
Hydraulic Controls Division
Ordering Code D*1FB
D
Direct.
control
valve
Spool
type
(see
catalogue)
Spool
position
Proportional
control
NG06
pilot *
Command
signal
N
1B
Seal
NBR
(other seal
compound
on request)
Design
series
Flow
(see
catalogue)
Pilot
connection
FC
Nominal
size
Valve
accessories
Option
Code Valve
accessories
0 Standard
8 Monitor switch
Code Command
signal Function Connec- tion Option
F0 0...±10V 0...+10V > P-B 6 + PE Pot.-supply
M0 0...±10V 0...+10V > P-A 6 + PE Pot.-supply
S0 4...20mA 12...20mA > P-A 6 + PE —
G0 0...±20mA
0...+20mA > P-B 6 + PE —
W5 0...±10V
4...20mA
0...+10V > P-A
12...20mA > P-A 11 + PE
Pot.-supply
& command
preset
channels
1) with enlarged connections
Ø 32 mm
Code Nominal size
3 NG10 / CETOP05
4 NG16 / CETOP07
9 1) NG25 / CETOP08
11 NG32 / CETOP10
Code Inlet Drain
1 internal external
2 external external
4 internal internal
5 external internal
* as D1FV* separately available
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D_FB-D_1FB 5715-669 UK.indd CM
Prop. Directional Control Valve
Series D*FB / D*1FB
Operation Manual
Parker Hannifin GmbH
Hydraulic Controls Division
Parker D*FB/D*1FB proportional directional control
valves have an integral electronic and requires only
one sole electrical common for the control system.
Different flow sizes, as well as command signal op-
tions are available to achieve an optimal adaption
for different applications.
Characteristics of Valve Driver
The described integral electronic driver combines
all necessary functions for the optimal operation of
the valve. The most important features are:
• digital circuit design
• high dynamic constant current solenoid con-
trol
• differential input stage with various command
signal options
• four quadrant ramp function
• MIN adjustment for deadband compensation
• MAX adjustment to match the command signal
span to the valve operating range
• optional reference outputs +/-10 V for potenti-
ometer supply
• optional four parametrizable preset recall
channels
• standard central connection
• compatible to the relevant European EMC-
standards
• comfortable interface program
Name Plate Example Block Diagram of Integral Electronics
Code F0/M0 (6+PE)
Code S0/G0 (6+PE)
Code W5 (11+PE)
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S0: 4...12...20mA
G0: 0...±20mA
18
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Prop. Directional Control Valve
Series D*FB / D*1FB
Operation Manual
7
D_FB-D_1FB 5715-669 UK.indd CM
Parker Hannifin GmbH
Hydraulic Controls Division
Technical Data
General
Model Proportional directional control valve, direct operated (D*FB), pilot
operated (D*1FB)
Drive Proportional solenoid
Mounting Pattern NG6 (CETOP 3) / NG10 (CETOP 5)
NG16 (CETOP 7) / NG25 (CETOP 8) / NG32 (CETOP 11)
Installation Position Any
Hysteresis D1FB*0/D3FB*0 [%] < 4
D3FB*3/D*1FB [%] < 5
Ambient Temperature Range [°C] -20...+60
Protection Class NEMA 4 (IP 65) acc. EN 60529
Vibration Strength [G] 10 Sinus 5...2000 Hz acc. IEC 68-2-6
30 Random noise 20...2000 Hz acc. IEC 68-2-36
15 Shock acc. IEC 68-2-27
Weight [kg] NG6: 3 / NG10: 7 / NG16: 11 / NG25: 19.5 / NG32: 61
Hydraulic
Fluid Rate Hydraulic oil acc. DIN 51524...535, other on request
Viscosity [SSU] 140...370
Fluid Temperature [°C] -20...+60
Cleanliness Purity level class acc. NAS 1638: class 7
Operating Pressure max. (D*FB)
Pilot oil intern (D*1FB):
Pilot oil extern (D*1FB):
[bar]
[bar]
[bar]
350 for ports P, A, B / 210 for port T
350 for ports P, A, B, X / 185 for T, Y
350 for ports P, A, B, T, X / 185 for Y
Electrical
Duty Ratio % 100
Supply Voltage Us VDC 18...30, ripple < 5% eff., surge free
Current Consumption max. A D1FB: 1.5 / D3FB: 2.0 / D*1FB: 1.5
Pre-Fusing A D1FB: 2.0 / D3FB: 2.5 / D*1FB: 2.0
Potentiometer supply Up V ± 10 / ± 5 % max. 10 mA
Command Signal Options Uc
Ic
V
mA
mA
Codes F0, M0, W5: +10...0...-10, ripple < 0.01 % eff., surge free,
Ri = 100 kOhm
Codes S0 & W5: 4...12...20, ripple < 0.01 % eff., surge free,
Ri = 200 Ohm
< 3.6 mA = enable off, > 3.8 mA = enable on (acc. NAMUR NE43)
Code G0: +20...0...-20, ripple < 0.01 % eff., surge free,
Ri = 200 Ohm
Differential Input Voltage max. V Codes F0, M0, S0, G0: 30 for terminal D and E against PE (terminal G)
V 11 for terminal D and E against 0V (terminal B)
V Code W5: 30 for terminal 4 and 5 against PE (terminal PE)
V 11 for terminal 4 and 5 against 0V (terminal 2)
Channel Recall Signal Uch V 0...2.5: Off / 5...30: On / Ri = 100 kOhm
Adjustment Ranges Min % 0...50
Max % 50...100
Ramp s 0...32.5
Interface RS 232C, parametrizing connection 5pole
EMC EN 61000-6-2, EN 61000-6-4
Central Connection Codes F0, M0, S0, G0: 6 + PE acc. EN 175201-804
Code W5: 11 + PE acc. EN 175201-804
Cable Specification mm² Codes F0, M0, S0, G0: 7 x 1.0 (AWG16) overall braid shield
mm² Code W5: 11 x 1.0 (AWG16) overall braid shield
Cable Length max. m 50
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D_FB-D_1FB 5715-669 UK.indd CM
Prop. Directional Control Valve
Series D*FB / D*1FB
Operation Manual
Parker Hannifin GmbH
Hydraulic Controls Division
Signal flow diagram
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Prop. Directional Control Valve
Series D*FB / D*1FB
Operation Manual
9
D_FB-D_1FB 5715-669 UK.indd CM
Parker Hannifin GmbH
Hydraulic Controls Division
2. Safety Instructions
Please read the operation manual before instal-
lation, startup, service, repair or stocking! Paying
no attention may result in damaging the valve or
incorporated system parts.
Symbols
This manual uses symbols which have to be fol-
lowed accordingly:
Instructions with regard to the warranty
Instructions with regard to possible
damaging of the valve or linked system
components
Helpful additional instructions
Marking, Name Plates
Instructions applied on the valve, i.e. wiring dia-
grams and name plates, must be observed and
maintained legibly.
Work at the Valve
Workings in the area of installation, commissioning,
maintenance and repair of the valve may only be
allowed by qualified personnel.This means persons
which have, because of education, experience and
instruction, sufficient knowledge on relevant direc-
tives and approved technical rules.
3. Important Details
Intended Usage
This operation manual is valid for proportional
directional control valves D*FB/D*1FB series. Any
different or beyond it usage is deemed to be as not
intended.The manufacturer is not liable for warranty
claims resulting from this.
Common Instructions
We reserve the right for technical modifications of
the described product. Illustrations and drawings
within this manual are simplified representations.
Due to further development, improvement and
modification of the product the illustrations might
not match precisely with the described valve. The
technical specifications and dimensions are not
binding.No claim may resulting out of it.Copyrights
are reserved.
Liability
The manufacturer does not assume liability for
damage due to the following failures:
• incorrect mounting / installation
• improper handling
• lack of maintenance
• operation outside the specifications
Do not disassemble the valve! In case of
suspicion for a defect please return the valve
to the factory.
Storage
In case of temporary storage the valve must be
protected against contamination, atmospheric ex-
posure and mechanical damages. Each valve has
been factory tested with hydraulic oil, resulting in
protection of the core parts against corrosion. Yet
this protection is only ensured under the following
conditions:
Outdoor storage or within sea and tropical
climate will lead to corrosion and might disable
the valve!
Storage
period Storage requirements
12 months constant humidity < 60% as well
as constant temperature < 25°C
6 months varying humidity as well as
varying temperature < 35°C
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D_FB-D_1FB 5715-669 UK.indd CM
Prop. Directional Control Valve
Series D*FB / D*1FB
Operation Manual
Parker Hannifin GmbH
Hydraulic Controls Division
4. Mounting / Installation
Scope of Supply
Please check immediately after receiving the valve,
if the content is matching with the specified scope
of supply. The delivery includes:
• valve
• operation manual
The central connector assembly as well as the
parametrizing cable has to be ordered separately
and are not included in the delivery.
Please check the delivery immediately after
receiving the shipment for apparent damages
due to shipping. Report shipment losses at
once to the carrier, the insurance company
and the supplier!
Mounting
• Compare valve type (located on the name plate)
with part list resp. circuit diagram.
• The valve may be mounted fix or movable in
any direction.
• Verify the mounting surface for the valve. Une-
veness of 0.01 mm/100 mm, surface finish of
6.3 μm are tolerable values.
Keep clean valve mounting surface and work
environment!
• Remove protection plate from the valve moun-
ting surface
• Check the proper position of the valve ports
and the O-rings.
• Mounting bolts:
D1FB: 4 pcs. M5x30
D3FB: 4 pcs. M6x40
D31FB: 4 pcs. M6x40
D41FB: 2 pcs. M6x55 / 4 pcs. M10x60
D91FB: 6 pcs. M12x75
D111FB: 6 pcs. M20x90
use property class 12.9, DIN 912
Parker offers bolt kits:
D1FB:BK375, D3FB: BK385, D31FB:BK385,
D41FB: BK320, D91FB: BK360, D111FB:
BK386
• Tighten the bolts crisscross with the following
torque values:
D1FB: 7.6 Nm / D3FB: 13.2 Nm
D31FB: 13.2 Nm, D41FB: 13 (63) Nm, D91FB:
108 Nm, D111FB: 517 Nm
Insufficient condition of the valve mounting
surface migth create malfunction!
Incorrect mounting resp. bolt torque may
result in abrupt leakage of hydraulic fluid on
the valve ports.
Operation Limits
The valve may be operated within the determined
limits only. Please refer to the “technical data“ sec-
tion as well as to the “characteristic curves“ in the
catalog.
Follow the environmental conditions! Unallo-
wable temperatures, shock load, aggresive
chemicals exposure, radiation exposure,
illegal electromagnetic emissions may result
in operating trouble and may lead to failure!
Follow the operating limits listed in the “spe-
cifications“ table!
Pressure Fluids
The following rules applies for the operation with
various pressure fluids:
The above information serves for orientation
and does not substitute user tests among the
particular operating conditions.Particularly no
liabiliy for media compatibility may be derived
out of it.
mineral oil usable without restriction
HFA oil-in-water emulsion consultation required
HFB water-in-oil emulsion consultation required
HFC aqueous solution (glycols) consultation required
HFD unhydrous fluids (Phosphor-Ester) consultation required
For detailed information concerning pressure
fluids note VDMA-document 24317 as well
as DIN 51524 & 51502.
Special gaskets may be available depending
on the utilized fluid.
In case of insecurity please consult the fac-
tory.
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