Parker PSUP Series User manual

PSUP Mains module Electromechanical Automation
We reserve the right to make technical changes. 192-120147N9 PSUP Manual 2019-06
The data correspond to the current status at the time of printing.
Installation manual PSUP
Mains modules
192-120147N9 PSUP Manual
2019-06
PSU-Manual-Set
Installations-Handbuch PSUP deutsch
Installation Manual PSUP english
DOC-0006-01
DOC-0006-01

Introduction PSUP Mains module
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192-120147N9 PSUP Manual 2019-06
____________________________
Windows NT®, Windows 2000™, Windows XP™, Windows Vista, Windows 7 are
trademarks of Microsoft Corporation.
Nonwarranty clause
Production site:
We checked the contents ofthis publication for compliance with the associated
hard and software. We can, however, not exclude discrepancies and do therefore
not accept anyliability for the exact compliance. The information in this publication
is regularly checked, necessary corrections will be part of the subsequent
publications.
Parker Hannifin Manufacturing Germany GmbH & Co. KG
Electromechanical & Drives Division [EME]
Robert-Bosch-Strasse 22
77656 Offenburg (Germany)
Tel.: + 49 (0781) 509-0
Fax:+ 49 (0781) 509-98176
Internet: www.parker.com/eme http://www.parker.com/eme
E-mail: [e-mail] mailto:EM-[email protected]
Parker Hannifin GmbH - registered office: Bielefeld HRB 35489
Management Board: Ellen Raahede Secher, Dr.-Ing. Hans-Jürgen Haas, Günter Schrank, Kees Veraart - Chairman of the board of
directors: Hansgeorg Greuner
Parker Hannifin Manufacturing Srl •SSD SBC • Electromechanical & Drives
Division •Via Gounod, 1
I-20092 Cinisello Balsamo (MI), Italy
Tel.: [phone] •Fax: [phone]
E-mail: [email protected] mailto:[email protected] •
Internet: www.parker.com/eme http://www.parker.com/eme
Parker Hannifin Corporation • Electromechanical Automation
5500 Business Park Drive • Rohnert Park, CA94928
Phone #: [phone] • FAX #: [phone]
E-mail: [email protected]om mailto:[email protected] •Internet:
www.compumotor.com http://www.compumotor.com
Italy:
USA:

Parker EME Device assignment
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Contents
1. Introduction ............................................................................................. 4
1.1 Device assignment .................................................................................. 4
1.2 Scope of delivery ..................................................................................... 5
1.3 Packaging, transport, storage ................................................................ 6
1.4 Safety instructions ................................................................................... 7
1.4.1. General hazards ................................................................................................. 7
1.4.2. Safety-conscious working ................................................................................ 7
1.4.3. Special safety instructions ............................................................................... 8
1.5 Warranty conditions ................................................................................ 9
1.6 Conditions of utilization for CE-conform operation ............................ 10
1.7 Conditions of utilization for UL approval PSUP .................................. 11
1.8 Current on the mains PE (leakage current) ......................................... 12
1.9 Supply networks .................................................................................... 12
1.10 EC declaration of conformity PSUP ..................................................... 13
2. Device description ................................................................................ 14
2.1 Meaning of the status LEDs - PSUP (mains module) .......................... 14
2.2 Mounting and dimensions ..................................................................... 15
2.2.1. Mounting and dimensions PSUP10 ............................................................... 15
2.2.2. Mounting and dimensions PSUP20/PSUP30 ................................................ 16
2.3 PSUP Connections ................................................................................ 17
2.3.1. Front connector ............................................................................................... 17
2.3.2. Connections on the device bottom ................................................................ 18
2.3.3. Connections of the axis combination ............................................................ 19
2.3.4. Control voltage 24VDC PSUP (mains module) ............................................. 20
2.3.5. Mains supply PSUP (mains module) X41 ...................................................... 20
2.3.6. Braking resistor / temperature switch PSUP (mains module) .................... 23
2.4 Communication interfaces .................................................................... 24
2.4.1. Adjusting the basic address ........................................................................... 24
3. Technical Characteristics ..................................................................... 25
4. Index ....................................................................................................... 28

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Device assignment
In this chapter you can read about:
............................................................................................................4
Scope of delivery...............................................................................................................5
Packaging, transport, storage............................................................................................6
Safety instructions.............................................................................................................7
Warranty conditions...........................................................................................................9
Conditions of utilization for CE-conform operation ...........................................................10
Conditions of utilization for UL approval PSUP ................................................................11
Current on the mains PE (leakage current)......................................................................12
Supply networks..............................................................................................................12
EC declaration of conformity PSUP .................................................................................13
1.1 Device assignment
This manual is valid for the following devices:
PSUP10D6
PSUP20D6
PSUP30D6
1. Introduction

Parker EME Scope of delivery
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1.2 Scope of delivery
The following items are furnished with the device:
Manuals
Installation manual (German, English)
Device accessories
Device accessories for PSUP
Matching plug for the PSUP connectors X9, X40, X41
2 bus terminal connectors (BUS07/01) for mains module and the last axis
controller in the combination
Explanation:
1Type designation:
The complete order designation of the device (2 - 4).
2PSUPx0:Mains module 3AC 230...480V, nominal power in 1kW (10=10kW)
D6: Designation nominal supply
3Configuration and parameterization interface: USB:USB connection
4 Options: Mxx: I/O extension
5Unique number of the particular device
6Date of factory test
7Nominal supply voltage: Power Input: Input supply data
Power Output: Output data
8CE compliance
9UL certified (corresponding to the logo displayed on the device)
Type specification
plate: PSUP
(example)

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1.3 Packaging, transport, storage
Packaging material and transport
Caution!
The packaging material is inflammable, if it is disposed of improperly by burning,
lethal fumes may develop.
The packaging material must be kept and reused in the case of a return shipment.
Improper or faulty packaging may lead to transport damages.
Make sure to transport the drive always in a safe manner and with the aid of
suitable lifting equipment (Weight (see on page 25)). Do never use the electric
connections for lifting. Before the transport, a clean, level surface should be
prepared to place the device on. The electric connections may not be damaged
when placing the device.
First device checkup
Check the device for signs of transport damages.
Please verify, if the indications on the Type identification plate correspond to your
requirements.
Check if the consignment is complete.
Disposal
This product contains materials that fall under the special disposal regulation from
1996, which corresponds to the EC directory 91/689/EEC for dangerous disposal
material. We recommend to dispose of the respective materials in accordance with
the respectively valid environmental laws. The following table states the materials
suitable for recycling and the materials which have to be disposed of separately.
Material
suitable for
recycling
Disposal
Metal yes no
Plastic materials yes no
Circuit boards no yes
Please dispose of the circuit boards according to one of the following methods:
Burning at high temperatures (at least 1200°C) in an incineration plant licensed in
accordance with part A or B of the environmental protection act.
Disposal via a technical waste dump which is allowed to take on electrolytic
aluminum condensers. Do under no circumstances dump the circuit boards at a
place near a normal waste dump.
Storage
If you do not wish to mount and install the device immediately, make sure to store it
in a dry and clean environment. Make sure that the device is not stored near strong
heat sources and that no metal chippings can get into the device.
Forming the capacitors
Forming the capacitors only required with 400VAC axis controllers and PSUP
mains module
If the device was stored longer than one year, the intermediate capacitors must be
re-formed!
Forming sequence:
Remove all electric connections
Supply the device with 230VAC single phase for 30 minutes
via the L1 and L2 terminals on the device or
multi axis devices via L1 and L2 on the PSUP mains module
Please note in the
event of storage >1
year:

Parker EME Safety instructions
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1.4 Safety instructions
General hazards
In this chapter you can read about:
................................................................................................................7
Safety-conscious working..................................................................................................7
Special safety instructions .................................................................................................8
1.4.1. General hazards
General Hazards on Non-Compliance with the Safety Instructions
The device described in this manual is designed in accordance with the latest
technology and is safe in operation. Nevertheless, the device can entail certain
hazards if used improperly or for purposes other than those explicitly intended.
Electronic, moving and rotating components can
constitute a hazard for body and life of the user, and
cause material damage
Designated use
The device is designed for operation in electric power drive systems (VDE0160).
Motion sequences can be automated with this device. Several motion sequences
can be can combined by interconnecting several of these devices. Mutual
interlocking functions must be incorporated for this purpose.
1.4.2. Safety-conscious working
This device may be operated only by qualified personnel.
Qualified personnel in the sense of these operating instructions consists of:
Persons who, by virtue to their training, experience and instruction, and their
knowledge of pertinent norms, specifications, accident prevention regulations and
operational relationships, have been authorized by the officer responsible for the
safety of the system to perform the required task and in the process are capable
of recognizing potential hazards and avoiding them (definition of technical
personnel according to VDE105 or IEC364),
Persons who have a knowledge of first-aid techniques and the local emergency
rescue services.
persons who have read and will observe the safety instructions.
Those who have read and observe the manual or help (or the sections pertinent
to the work to be carried out).
This applies to all work relating to setting up, commissioning, configuring,
programming, modifying the conditions of utilization and operating modes, and to
maintenance work.
This manual and the help information must be available close to the device during
the performance of all tasks.

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1.4.3. Special safety instructions
Caution!
Due to movable machine parts and high voltages, the device can pose a lethal
danger. Danger of electric shock in the case of non-respect of the following
instructions. The device corresponds to DIN EN 61800-3, i.e. it is subject to
limited sale. The device can emit disturbances in certain local environments. In
this case, the user is liable to take suitable measures.
Check that all live terminals are secured against contact. Perilous voltage levels
of up to 850V occur.
Do not bypass power direct current
Caution!
Due to movable machine parts and high voltages, the device can pose a lethal
danger. Danger of electric shock in the case of non-respect of the following
instructions. The device corresponds to DIN EN 61800-3, i.e. it is subject to
limited sale. The device can emit disturbances in certain local environments. In
this case, the user is liable to take suitable measures.
The device must be permanently grounded due to high earth leakage currents.
The drive motor must be grounded with a suitable protective lead.
The devices are equipped with high voltage DC condensers. Before removing the
protective cover, the discharging time must be awaited. After switching off the
supply voltage, it may take up to 10 minutes (with additional capacity modules it
may take up to 30 minutes) to discharge the capacitors.
Danger of electric shock in case of non respect.
Before you can work on the device, the supply voltage must be switched off at the
L1, L2 and L3 clamps. Wait at least 10 minutes so that the power direct current
may sink to a secure value (<50V). Check with the aid of a voltmeter, if the
voltage at the DC+ and DC- clamps has fallen to a value below 50V.
Danger of electric shock in case of non respect.
Do never perform resistance tests with elevated voltages (over 690V) on the
wiring without separating the circuit to be tested from the drive.
Please exchange devices only in currentless state and, in an axis system, only in
a defined original state.
If the axis controller is replaced, it is absolutely necessary to transfer the
configuration determining the correct operation of the drive to the device, before
the device is put into operation. Depending on the operation mode, a machine
zero run will be necessary.
The device contains electrostatically sensitive components. Please heed the
electrostatic protection measures while working at/with the device as well as
during installation and maintenance.
Operation of the PSUP30 only with line choke.
Attention - hot surface!
The heat dissipater can reach very high temperatures (>70°C)

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Protective seals
Caution!
The user is responsible for protective covers and/or additional safety measures in
order to prevent damages to persons and electric accidents.
Forming the capacitors
Forming the capacitors only required with 400VAC axis controllers and PSUP
mains module
If the device was stored longer than one year, the intermediate capacitors must be
re-formed!
Forming sequence:
Remove all electric connections
Supply the device with 230VAC single phase for 30 minutes
via the L1 and L2 terminals on the device or
multi axis devices via L1 and L2 on the PSUP mains module
1.5 Warranty conditions
The device must not be opened.
Do not make any modifications to the device, except for those described in the
manual.
Make connections to the inputs, outputs and interfaces only in the manner
described in the manual.
Fix the devices according to the mounting instructions. (see on page 15)
We cannot provide any guarantee for other mounting methods.
Device options must be exchanged in the factory to ensure hardware and software
compatibility.
Note on exchange of options
When installing the device, make sure the heat dissipators of the device receive
sufficient air and respect the recommended mounting distances of the devices
with integrated ventilator fans in order to ensure free circulation of the cooling air.
Make sure that the mounting plate is not exposed to external temperature
influences.
Please note in the event of
storage >1 year:

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1.6 Conditions of utilization for CE-conform operation
-Industry and trade -
The EC guidelines for electromagnetic compatibility 2014/30/EU and for electrical
operating devices for utilization within certain voltage limits 2014/35/EU are fulfilled
when the following boundary conditions are observed:
Operation of devices only in the state in which they are delivered.
A mains filter is required in the mains input line if the motor cable exceeds a certain
length. Filtering can be provided centrally at the system mains input or separately
for each axis system.
The following mains filters are available for independent utilization:
Use of the devices in the industrial area (limit values class C3 in accordance
with EN 61800-3)
Device: PSU
Limit value
class
Reference: Axis system
with motor cable
Mains filter
Order No.:
P10
C3
< 6 x 10 m
NFI03/01
P10
C3
< 6 x 50 m
NFI03/02
P20
C3
< 6 x 50 m
NFI03/03
P30
C3
< 6 x 50 m
NFI03/03
unshielded:
Connection length: Connection between mains filter and device:
< 0.5 m
shielded
< 5 (fully shielded on ground - e.g. ground of control cabinet)
Connect the filter housing and the device to the cabinet frame, making sure that the
contact area is adequate and that the connection has low resistance and low
inductance.
Never mount the filter housing and the device on paint-coated surfaces!
Signal lines and power lines should be installed as far apart as possible.
Signal lines should never pass close to excessive sources of interference
(motors, transformers, contactors etc.).
Do not place mains filter output cable parallel to the load cable.
Make sure to use only the accessories recommended by Parker
Connect all cable shields at both ends, ensuring large contact areas!
This is a product in the restricted sales distribution class according to EN 61800-3.
In a domestic area this product can cause radio frequency disturbance, in which
case the user may be required to implement appropriate remedial measures.
Mains filter:
Grounding:
Cable installation:
Accessories:
Warning:

Parker EME Conditions of utilization for UL approval PSUP
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1.7 Conditions of utilization for UL approval PSUP
UL approval for mains modules PSUP
Conform to UL:
in accordance with UL508C
Certified
E-File_No.: E142140
The UL approval is documented by a
“UL” logo on the device (type
specification plate).
UL approval PSUP30 in preparation!
Conditions of utilization
The devices are only to be installed in a degree of contamination 2 environment
(maximum).
The devices must be appropriately protected (e.g. by a switching cabinet).
Tightening torque of the field wiring terminals ( green Phoenix plugs)
Device X40: Ballast resistor X41: Mains connector X9: 24VDC
PSUP10 0.5 Nm (4.43Lb.in) 1.2 Nm (10.62Lb.in) 1.2 Nm
(10.62Lb.in)
PSUP20 0.5 Nm (4.43Lb.in) 1.7 Nm (15Lb.in) 1.2 Nm
(10.62Lb.in)
PSUP30 UL approval in preparation
Temperature rating of field installed conductors shall be at least 60°C. Use
copper lines only
Please use the cables described in the accessories chapter, they feature a
temperature rating of at least 60°C.
Maximum Surrounding Air Temperature: 40°C.
Control voltage supply (24VDC) only permissible with "class 2" power supply.
Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes and 480 volts maximum and protected by (see below).
The devices need a "branch circuit protection".
PSUP10D6
Maximum fuse rating per
device
Measure for line and device protection:
MCB miniature circuit breaker (K characteristic) 25A in
accordance with UL category DIVQ
(ABB) S203UP-K25 (480VAC)
PSUP20D6
Maximum fuse rating per
device
2 special purpose fuses in line
are required
Cable protection measure:
MCB (K characteristic) with a rating of 50A / 4xxVAC
(depending on the input voltage).
(ABB) S203U-K50 (440VAC)
Device protection measure:
Fuses 80A / 700VAC per supply leg in accordance with UL
category JFHR2:
Bussmann 170M1366 or 170M1566D
Caution!
Risk of electric shock.
Discharge time of the bus capacitor is 10 minutes.

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1.8 Current on the mains PE (leakage current)
This product can cause a direct current in the protective lead. If a residual current
device (RCD) is used for protection in the event of direct or indirect contact, only a
type B (all current sensitive) RCD is permitted on the current supply side of this
product . Otherwise, a different protective measure must be taken, such as
separation from the environment by doubled or enforced insulation or separation
from the mains power supply by means of a transformer.
Please heed the connection instructions of the RCD supplier.
Mains filters do have high leakage currents due to their internal capacity. An
internal mains filter is usually integrated into the servo controllers. Additional
discharge currents are caused by the capacities of the motor cable and the motor
winding. Due to the high clock frequency of the power output stage, the leakage
currents do have high-frequency components. Please check if the FI protection
switch is suitable for the individual application.
If an external mains filter is used, an additional leakage current will be produced.
The figure of the leakage current depends on the following factors:
Length and properties of the motor cable
Switching frequency
Operation with or without external mains filter
Motor cable with or without shield network
Motor housing grounding (how and where)
Remark:
The leakage current is important with respect to the handling and usage safety of
the device.
A pulsing leakage current occurs if the supply voltage is switched on.
The device must be operated with effective grounding connection, which must
comply with the local regulations for high leakage currents (>3.5 mA).
Please note:
Due to the high leakage currents it is not advisable to operate the servo drive with
an earth leakage circuit breaker.
1.9 Supply networks
This product is designed for fixed connection to TN networks (TN-C, TN-C-S or TN-
S). Please note that the line-earth voltage may not exceed 300VAC.

When grounding the neutral conductor, mains
voltages of up to 480VAC are permitted.

When grounding an external conductor (delta
mains, two-phase mains), mains voltages (external
conductor voltages) of up to 240VAC are
permitted.
Devices which are to be connected to an IT network must be provided with a
separating transformer. Then the devices are operated locally as in a TN network.
The secondary sided center of the separating transformer must be grounded and
connected to the PE connector of the device.
Caution!

Parker EME EC declaration of conformity PSUP
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1.10 EC declaration of conformity PSUP

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Meaning of the status LEDs - PSUP (mains module)
In this chapter you can read about: .......................................................14
Mounting and dimensions................................................................................................15
PSUP Connections..........................................................................................................17
Communication interfaces ...............................................................................................24
2.1 Meaning of the status LEDs - PSUP (mains module)
PSUP Status LEDs Left LED (green) Right LED (red)
Control voltage 24 VDC is missing off off
Error of mains module* off on
Address assignment CPU active or incorrect wiring flashes quickly -
Address assignment CPU completed flashes slowly -
Device state: INIT
Mains voltage is missing or built up
flashes flashes quickly
Device state: ERROR
One or multiple errors occured flashes on
Device state: RUN on off
Device in bootloader state flashes slowly flashes slowly
*can be read out in each axis controller
Caution!
When the control voltage is missing there is no indication whether or not high
voltage supply is available.
2. Device description

Parker EME Mounting and dimensions
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2.2 Mounting and dimensions
During operation, the device radiates heat (power loss). Please provide for a
sufficient mounting distance below and above the device in order to ensure free
circulation of the cooling air. Please do also respect the recommended distances of
other devices. Make sure that the mounting plate is not exhibited to other
temperature influences than that of the devices mounted on this very plate. The
devices must be mounted vertically on a level surface. Make sure that all devices
are sufficiently fixed.
2.2.1. Mounting and dimensions PSUP10
The devices are force-ventilated via a ventilator fan fixed to the lower part of
the heat dissipator!
Mounting spacing: At the top and below: at least 100mm
Information on
PSUP10D6
2 socket head screws M5
Mounting:
50mm
360mm
263mm
46mm
50,5mm
400mm
90°
Tolerances: DIN ISO 2768-f
Ventilation:

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2.2.2. Mounting and dimensions PSUP20/PSUP30
Information on
PSUP20/PSUP30
4 socket head screws M5
Mounting:
100mm
360mm
263mm
96mm
400mm
90°
50,5mm 50,5mm
101mm
Tolerances: DIN ISO 2768-f

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2.3 PSUP Connections
Front connector
In this chapter you can read about:
...............................................................................................................17
Connections on the device bottom...................................................................................18
Connections of the axis combination................................................................................19
Control voltage 24VDC PSUP (mains module) ................................................................20
Mains supply PSUP (mains module) X41.........................................................................20
Braking resistor / temperature switch PSUP (mains module) ...........................................23
2.3.1. Front connector
X9
X3
S1
LED1
1
P
Mains module PSUP
LED1
Status LEDs Mains module
S1
Basic address
X3 Configuration interface (USB)
X9
Supply voltage 24VDC
1
Behind the yellow protective covers you can find the
rails for the supply voltage connection.
Supply voltage 24VDC

DC power voltage supply

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2.3.2. Connections on the device bottom
Caution - Risk of Electric Shock!
Always switch devices off before wiring them!
Dangerous voltages are still present until 10 min. after switching off the power
supply.
Caution!
When the control voltage is missing there is no indication whether or not high
voltage supply is available.
Attention - PE connection!
PE connection with 10mm2via a grounding screw at the bottom of the device.
Attention - hot surface!
The heat dissipater can reach very high temperatures (>70°C)
P
Mains module PSUP
X40
Ballast resistor
X41
Power supply
1
Central ground connection for the axis system,
with 10mm
2
to the ground screw on the housing.
4
Fan*
* is internally supplied.
Line cross-sections of the power connections
PSUP10
Mains supply: 0.5 ... 6 mm2(AWG: 20 ... 10)
Braking resistor: 0.25 ... 4 mm
2
(AWG: 23 ... 11)
PSUP20 & PSUP30
Mains supply: 0.5 ... 16 mm
2
(AWG: 20 ... 6)
Braking resistor: 0.25 ... 4 mm
2
(AWG: 23 ... 11)

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2.3.3. Connections of the axis combination
The axis controllers are connected to the supply voltages via rails.
Supply voltage 24VDC
DC power voltage supply
The rails can be found behind the yellow protective covers. In order to connect the
rails of the devices, you may have to remove the yellow plastic device inserted at
the side.
CAUTION: Risk of Electric Shock
Caution - Risk of Electric Shock!
Please note before opening:
Warning - Possible risk of electric shock; disconnect power before removing
cover.
Caution! - Dangerous electric voltage! Respect discharge time.
Caution - Risk of Electric Shock!
Always switch devices off before wiring them!
Dangerous voltages are still present until 10 min. after switching off the power
supply.
Caution!
When the control voltage is missing there is no indication whether or not high
voltage supply is available.
Protective seals
Caution - Risk of Electric Shock!
In order to secure the contact protection against the alive rails, it is absolutely
necessary to respect the following:
Insert the yellow plastic comb at the left or right of the rails.
Make sure that the yellow plastic combs are placed at the left of the first device
and at the right of the last device in the system and have not been removed.

Setup of the devices only with closed protective covers.
1
24VDC
2
GND24V
3
-HV DC
4
PE
5
+HV DC
Note:
External components may not be connected to the rail system.
PSUP10: 2400 µF
Maximum capacity in the axis system:
PSUP20 & PSUP30: 5000 µF

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100 µF per kW of the temporal medium value of the total power (transmissions +
power dissipation) in the axis system.
Reference value for the required capacity in an axis system
Example: PSUP20 (1175 µF) with one axis controller (440 µF)
Total power 15 kW, 100 µF/kW => 1500 µF required in the axis system.
Axis system: 1615 µF are sufficient.
Protective seals
Caution!
The user is responsible for protective covers and/or additional safety measures in
order to prevent damages to persons and electric accidents.
2.3.4. Control voltage 24VDC PSUP (mains module)
Connector X9
Pin
Designation
Line cross sections:
minimum: 0.5mm2with conductor sleeve
maximum: 6mm2with conductor sleeve
(AWG: 20 ... 10)
1 +24 V
2 GND24V
Control voltage 24 VDC PSUP
Device type
PSUP
Voltage range
21 - 27VDC
Ripple 0.5Vpp
Requirement according to safe extra low voltage
(SELV) yes (class 2 mains module)
Current drain PSUP PSUP10: 0.2A
PSUP20 / PSUP30: 0.3A
2.3.5. Mains supply PSUP (mains module) X41
By cyclically switching on and off the power voltage, the input current
limitation can be overloaded, which may cause damage to the device.
Wait at least one minute between two switching on processes!
Operation of the PSUP30 only with mains filter!
Connector X41
Pin
Designation
PE Earth conductor
L3 Phase 3
L2 Phase 2
L1 Phase 1
Device protection