Polaris 2879953 User manual

APPLICATION
RANGER 570 CREW
BEFORE YOU BEGIN
Read these instructions and check to be sure all parts and tools are accounted for.
Please retain these installation instructions for future reference and parts ordering
information.
KIT CONTENTS
This Kit includes:
REF QTY PART DESCRIPTION PART NUMBER
1 1 Foam Seal Kit, Roof Perimeter 2205554
2 1 Rear Panel, Roof 5451337 (Black)
5451918 (Camo)
3 1 Front Panel, Roof 5451369 (Black)
5451920 (Camo)
4 1 Foam Seal, Roof Front Panel to Rear Panel 5814120
5* 4 U-Clip, Speed Nut 7081305
6* 8 Torx Screw, Hi/Lo - #14 X 3/4 7519045
7* 4Torx Screw - M6 X 1.0 X 20 7519112
8* 6 Torx Screw - M6 X 1.0 X 25 7519650
Instr 9925231 Rev 03 07/15 Page 1 of 4
P/N 2879953, 2880635
SPORT ROOF KIT

Instr 9925231 Rev 03 07/15 Page 2 of 4
REF QTY PART DESCRIPTION PART NUMBER
9* 8 Washer - 0.20 X 0.67 X 0.048 7556034
1 Instructions 9925231
Items marked (*) are included in Hardware Kit PN 2205553.
TOOLS REQUIRED
• Safety Glasses
• Torx Driver Set
IMPORTANT
Your SPORT ROOF KIT is exclusively designed for your vehicle. Please read the installation instructions
thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to
ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.
APPROXIMATE ASSEMBLY TIME
Approximately 15–20 minutes
INSTALLATION INSTRUCTIONS
1. Place vehicle in “PARK”. Turn key to “OFF”
position and remove from vehicle.
2. Remove roof panels, front
3
and rear
2
, from
shipping box and place upside down on flat
surface. Ensure surface is clean and will not
damage roof panels.
3. If not already installed, press sealing foam
4
into
front channel of rear roof
2
as shown.
4. Optional: Sealant may be applied to rear roof
2
at
each end of sealing foam
4
as shown.

Instr 9925231 Rev 03 07/15 Page 3 of 4
5. With help of an assistant, slide rear roof
2
and
front roof
3
together, compressing foam seal
4
.
Align mounting holes and install eight screws
6
with washers
9
as shown. Torque to specification.
TORQUE
20-24 in-lbs. (2.3-2.7 Nm)
6. If needed, clean lower edges of roof panels at
locations where foam seals from kit
1
will be
installed. Install foam seals along panel edges as
shown.
7. Install four U-clip nuts
5
into front roof mounting
pillars. Ensure nuts are oriented as shown.
8. With help of an assistant, place combined roof
assembly on top of vehicle ROPS so that front
retaining hooks engage slots in upper mount plate,
and middle retaining hooks are on forward side of
ROPS cross-member as shown.
9. With help of an assistant, slide roof assembly
rearward until all retaining hooks are fully seated in
vehicle ROPS as shown.

Instr 9925231 Rev 03 07/15 Page 4 of 4
10.Loosely install rear edge of rear roof panel
2
to
ROPS using four screws
8
as shown
NOTE
Two additional screws
8
are provided for installation
of headliner (sold separately) to underside of rear
roof panel.
11. Loosely install four screws
7
through front upper
mount plate into U-clip nuts
5
as shown.
12.Torque all roof screws
7
8
to specification.
TORQUE
12-15 in-lbs. (1.4-1.7 Nm)