Pride Sonic User manual

Sonic
Pride Mobility Products
UK
ACN# 088 609 661

Page 2 www.pridemobility.com Rev. S/072706
Jazzy 1100Sonic
Copyright © 2006
Pride Mobility Products
INFMANU2527/Rev.S/072706
Introduction
Your new Pride Illustrated Parts Breakdown (IPB) Manual has been compiled from the latest product information available
at the time of publication. Pride Mobility Products reserves the right to make changes and updates to this manual and to the
product(s) it represents. Any changes, updates, or improvements to the product(s) may result in slight differences between
this manual and the product you purchased.
An IPB is an illustrated parts listing of all product components which have maintenance significance. IPB’s utilize “ex-
ploded” drawings to detail the individual components for each assembly and an itemized list of reference numbers, part
numbers, descriptions, and quantities per assembly. Some parts may be included in an assembly but may not be available for
purchase separately. Refer to the parts list to locate the part numbers for assemblies and components for ordering what you
need.
To achieve proper identification and relationship of detail parts and next higher assemblies, parts listings are presented in a
convenient alphanumeric reference system. Reference numbers for parent assemblies identify one part number that can be
used to order all of the components listed within it. Components of an assembly will have the same alpha character as its
parent assembly.
For example, the parent assembly part number using reference number of A1 — A4 is the only number you need to place
an order for parts with references of A1, A2, A3, and A4. Instead of ordering 4 separate parts, use the parent assembly
part number to get the complete assembly.
Master assembly part numbers have reference numbers that include several subassemblies. By ordering parts using master
assembly part numbers, you can save a lot of time and reduce the chance for error.
For example, A1 — G10, a master assembly reference number, includes all components of assemblies A, B, C, D, E, F,
and G. Use caution when ordering assemblies. Check to see if a master assembly part number exists for the components
that you need. If an entire master assembly is not needed, then the individual assembly part number (i.e. for reference
number G1 — G10) will be sufficient to use for ordering.
Asterisks (*) and NOTES are used throughout this service manual to point out important information regarding assembly
structure and contents.
For example, in some illustrations, only the left OR right side is shown. In other drawings, only the front OR back is
depicted. The part numbers for ALL components are listed. An asterisk will also be used to indicate which components
are not illustrated.
Thank you for choosing products from Pride Mobility Products.

Jazzy 1100
Rev. S/072706 www.pridemobility.com Page 3
Sonic Table Of Contents
SECTION I.
Frame Assembly .......................................................................................................................................................................................... 4
Tiller ..................................................................................................................................................................................................... 4
Front ..................................................................................................................................................................................................... 6
Fork ...................................................................................................................................................................................................... 8
Rear .................................................................................................................................................................................................... 10
Seat ..................................................................................................................................................................................................... 12
Basket ................................................................................................................................................................................................. 14
SECTION II.
Drive Assembly ......................................................................................................................................................................................... 16
SECTION III.
Electronics Assembly ................................................................................................................................................................................. 18
Console ............................................................................................................................................................................................... 18
SECTION IV.
Shroud Assembly ....................................................................................................................................................................................... 20
Front ................................................................................................................................................................................................... 20
Rear .................................................................................................................................................................................................... 24
SECTION V.
Wheel Assembly ........................................................................................................................................................................................ 26
Front ................................................................................................................................................................................................... 26
Rear .................................................................................................................................................................................................... 27
SECTION VI.
Owner’s Package ....................................................................................................................................................................................... 28
SECTION VII.
Decal Package ........................................................................................................................................................................................... 29
APPENDIX A.
Electrical System Diagram ........................................................................................................................................................................ 30

Page 4 www.pridemobility.com Rev. S/072706
Jazzy 1100SonicI. Frame Assembly — Tiller
A2
A3
A5
A7
A6
A4
A1
A4
B1
B7
B3
B2 B5
B6
B8
B4

Jazzy 1100
Rev. S/072706 www.pridemobility.com Page 5
Sonic I. Frame Assembly — Tiller
A1 — A7
A1
A2
A3
A4
A5
A6
A7
B1 — B8
B1
B2
B3
B4
B5
B6
B7
B8
REF #
FRMASMB3745
DWR9905E030
DWR9905H010
DWR1020H001
DWR9905C015
PROHDLC1042
SCRSHCS1069
NUTNYLK1019
FRMASMB3749
DWR9905C003
SCRSHCS1111
NUTNYLK1019
DWR9905C004
SPGRAW1004
DWR9998A016
SCRHHCS1364
DWR9998B010
PART #
TILLER,ASSY,SC50, SONIC, VERSION 2
TILLER,WELDMENT,SC50, SONIC, VERSION 2,E-9905-030
ELECTRONIC,HARNESS,TILLER, FRONT TO REAR,SONIC,H-9550-010
TILLER,BOOT,RUBBER, FRONT TO REAR,H-1020-001
GRIP,5.25"L,HAND,BLACK,FOAM,C-9905-015
HAND GRIP,RUBBER,TRANSPORTATION, SC50
SCREW, SHCS,BZ,M6-1.0 X 35 MM
NUT,NYLOCK,BLACK ZINC,M6-1.0
TILLER,ASSY,PIVOT, UPPER AND LOWER,SC50 SONIC
TILLER,KNUCKLE,ADJUST, BOTTOM, SONIC,C-9905-003
SCREW,SHCS,BLACK ZINC,M6-1.0 X 40MM,GRADE 12.9
NUT,NYLOCK,BLACK ZINC,M6-1.0
TILLER,KNUCKLE,ADJUST,TOP,C-9905-004
SPRING,MUSIC WIRE,3/8" X 1 1/2",TILLER,REVO,13.72MM OD X 25.4MM FREE LENGTH,A-
9998-023
SPACER, NYLON,11MM ID X 20MM OD X 1.5MM THK
SCREW,HHCS,BLACK ZINC,M10-1.5 X 60MM,GRADE 8.8
TILLER,KNOB,ADJUSTMENT, REVO,B-9998-010
DESCRIPTION
1
1
1
1
2
1
2
2
1
1
2
2
1
1
1
1
1
QTY

Page 6 www.pridemobility.com Rev. S/072706
Jazzy 1100SonicI. Frame Assembly — Front
A10
A16
A17
A14
A15
A15
A19
A9
A8
A4
A5
A5
A5
A5
A4
A4
A11
A18
A18
A20
A20
A12
A2
A7
A6
A1
A13
A3
B1

Jazzy 1100
Rev. S/072706 www.pridemobility.com Page 7
Sonic I. Frame Assembly — Front
A1 — A20
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
REF #
FRMASMB4087
DWR9905E001
CTLDC1248
VELDBLS1001
PLSTIE1006
PLSTIE1003
DWR9905H002
DWR1020H002
SPGRAW1064
DWR9905A013
DWR9905C016
SCRPPH1050
SCRSHFH1025
NUTNYLK1019
DWR9905E027
SCRPPH1044
DWR9905D020
DWR9905D023
SCRHHCS1173
DWR9905A008
WASSTND1026
ELEASMB4754
PART #
FRAME,ASSY,FRONT,SC50INT, SONIC INTERNATIONAL, OFFBOARD CHARGER READY
FRAME,FRONT WELDMENT,SONIC
CONTROLLER,CURTIS,40AMP,SONIC
REUSABLE FASTENER,1/2"W X 8"L,HOOK & LOOP
TIE WRAP,BLACK,3/4" X 3/4",CANAMOUNT, HOLDER
TIE WRAP,BLACK,7"
ELECTRONIC,HARNESS, BATTERY BOX,FRONT-TO-REAR, SONIC
BOOT,RUBBER, FRONT-TO-REAR, BATTERY BOX SECTION,H-1020-002
SPRING,15.5MM FL X 0.90MM WIRE DIA X 10.80MM OD X RATE: 2.46N/MM,(LEE SPRING: LCM-
090F-3)
BUSHING,BLACK,ZINC,4MM ID X 6MM OD X 3.81MM TH,SONIC
KNOB,STEERING LOCK, SONIC,C-9905-016
SCREW,PPH,BLACK ZINC,M4-.7 X 10MM
SCREW, SHFH,BLACK,M6-1.0 X 10MM
NUT,NYLOCK,BLACK ZINC,M6-1.0
GUARD,TOE, BLACK, PLASTIC, SONIC,E-9905-027
SCREW,PPH,BLACK ZINC,M4-.7 X 12MM
BUMPER,FRONT,LEFT, BLACK, SELF SKINNING FOAM, SONIC,D-9905-020
BUMPER,FRONT,RIGHT, BLACK, SELF SKINNING FOAM, SONIC,D-9905-023
SCREW, HHCS,ZINC,M6 x 1 x 15MM
LATCH,BRACKET,CATCH, SC50,A-9905-008
WASHER, FLAT,ZINC,M4
ELECTRONIC,ASSY,CHARGER,OFFBOARD,LOW INHIBIT,100V-240V,2 AMP,W/XLR HARNESS,
CE/CUL/UL/TUV APPROVED,(UNIVERSAL:24BC2000T-4),W/UNITED KINGDOM POWERCORD
DESCRIPTION
1
1
1
1
3
4
1
1
1
1
1
1
2
2
1
4
1
1
6
1
4
1
QTY

Page 8 www.pridemobility.com Rev. S/072706
Jazzy 1100SonicI. Frame Assembly — Fork
A8
A7
A6
A4
A4
A4
A4
A2
A3 A3
A5
A5
A1
B1
B4
B3
B2
B6
B4
B5
A7
*Note: If an item has no callout, it is being shown for assembly purposes.

Jazzy 1100
Rev. S/072706 www.pridemobility.com Page 9
Sonic I. Frame Assembly — Fork
A1 — B6
A1
A2
A3
A4
A5
A6
A7
A8
B1 — B6
B1
B2
B3
B4
B5
B6
REF #
FRMASMB3746
DWR9905D006
DWR9905D005
DWR9905D004
SCRPPH1128
DWR9905A011
SCRHHCS1146
DWR9998A008
NUTNYLK1011
HDWASMB1000
WASLOCK1021
INDPART1820
INDPART1804
INDPART1821
INDPART1803
INDPART1819
PART #
FORK,ASSY,SONIC
FORK,WELDMENT,SONIC,D-9905-006
PLASTIC,FENDER,MAIN,SONIC
FRAME,FENDER,PLASTIC, SIDE, SONIC,D-9905-004
SCREW, PPH,BLACK,M3.5-.6 X 10MM
DAMPER,BLACK,RUBBER,MOLDED, SONIC
SCREW,HHCS,BLACK ZINC,M8-1.25 X 95MM,GRADE 10.9
SPACER,0.43 OD X 0.34 ID,1.25MM THK,BEARING,FRONT TIRE,A-9998-008
NUT,NYLOCK,BLACK ZINC,M8-1.25
KIT,BEARING/RACE,KEMCO
WASHER, LOCK,1 ",FRONT FORK,B-1020-037
HEAD CUP, UPPER,CHROME,B-1020-036
CONE HEAD, UPPER,CHROME,C-1020-029
RETAINER,BALL
CONE HEAD,LOWER,CHROME,B-1020-034
HEAD CUP, LOWER,CHROME,B-1020-035
DESCRIPTION
1
1
1
2
4
2
1
2
1
1
2
1
1
2
1
1
QTY

Page 10 www.pridemobility.com Rev. S/072706
Jazzy 1100SonicI. Frame Assembly — Rear
A5
A6
A7
A8
A9
A4
B3
B1
A1
C3
C2
C1
B4
B2
B4
B3
B4
D3
D2
D4
D3
D2
D1
D3
F3
F1
F2