Pro-gard Products LLC. 3B300X User manual

STRONG
|
RELIABLE
|
SECURE
INSTALLATION GUIDE
CARGO BARRIER
FORD EXPEDITION
STANDARD AND EL
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THESE COMPONENTS ARE REQUIRED
TO INSTALL THE PRO-GARD BARRIER SYSTEM
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800.480.6680 2
3B300X BARRIER
DRIVER’S SIDE SHOWN
FIG. 1
IV. Barrier Installation
A. Install the upper mounting brackets (3P652
Driver and 3P653 Passenger) to the barrier using
the phillips head bolts (3X36) and whiz nuts
(3X16SZ) through the holes in the top of the
Barrier. Hand tighten only. See Fig. 1
B. Remove the rear OEM coat hook assemblies
from the headliner. Retain the OEM fasterner as it
will be used to attach the upper Barrier brackets in
this same location.
C. Place the Cargo Barrier Assembly on the cargo
 oorbehindtherearseats.Withthesecondrow
seats folded down begin to stand the Barrier
up.While raising the Barrier swing the upper
mounting brackets around torward the rear of
vehicle. Align the upper mounting brackets with
the coat hook mounting holes and secure loosely
using the OEM fasterners. See Fig. 1
I. Refer to the diagram on the last page of these instructions to verify all parts were received.
II. The following tools will be required to complete the installation.
A. 1/4” drive ratchet with 7/16” socket
B. Phillps Screwdriver
III. Read all instructions carefully before starting the assembly process.
3P652
OEM Fasterner
3X36
D.Withthetopsupported,securetheBarrierattheoorusingthelowermountingbrackets
(3P664D and 3P664P) and the OEM seat bolts at each side of the middle seat frame.
See Fig. 2
Barrier Assembly
4B58EXPD09A HARDWARE/WING KIT

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800.480.66803
E. Attach the lower mounting brackets to the
Barrier using the Phillips head bolts (3X05A)
and whiz nuts (3X16) through the existing
holes in the Barrier. See Fig. 2
F. Attach the Polycarbonate top panel (3P723-B)
to the Barrier using the exsiting bolts from the
top of the barrier window frame. Hand tighten
fasterns only.
G. Attach the Polycarbonate Wings (3P721-B
Driver and 3P722-B Passenger) between
the Barrier and the interior trim using the Phillips
head bolts (3X05A) and whiz nuts (3X16).
Hand tighten fasterners only. See Fig. 3
H. Position the Barrier Assembly in the center of
the vehicle. Adjust the Polycarbonate wings for
 desiredtagainsttheinteriortrimandheadliner.
Tighten all fasterners.
I. Installation is now complete.
3X05A
3X16
3P664D
OEM Seat Bolt
FIG. 2
DRIVER’S SIDE SHOWN
3P723-B
Barrier Assembly
3P721-B
3P722-B
Barrier Assembly
FIG. 3

4B58EXPD09
DESCRIPTION
PART NUMBER
QTY
ITEM
LOWER MOUNTING BRACKET - PASSENGER3P664P-A12
LOWER MOUNTING BRACKET - DRIVER3P664D-A13
POLY WING - DRIVER3P721-B
14
POLY WING - PASSENGER3P722-B15
POLY WING - CENTER3P723-A16
UPPER MOUNTING BRACKET - PASSENGER3P653-A
17
UPPER MOUNTING BRACKET - DRIVER3P652-A18
4BHK5809
DESCRIPTION
PART NUMBER
QTY
ITEM
1/4-20 X 7/8 PHIL TRUSS HD MS3X05A89
1/4-20 HEX WHIZ NUT - BLACK
3X16810
1/4-20 X 5/8 CARRIAGE BOLT3X362
11
1/4-20 WHIZ WAHSER HD HEX NUT3X16SZ212
1
1
2
2
3
3
4
4
A A
B B
C C
D D
Products, LLC
7988 Centerpoint Dr., Suite 400
Indianapolis, IN 46256
[phone]
PART DESCRIPTION:
DRAWN BY:
SCALE:
CHECKED BY:
DATE:
APPROVED:
UNLESS OTHERWISE SPECIFIED :
The information contained herein is
proprietary and the property of Pro-gard
Products and may not be reproduced,
disclosed or used for any other purpose other
than a quotation to or an order from
Pro-Gard Products without the specific
written authorization of Pro-gard Products.
Computer Path:
SIZE:
A
ENGR 1:
ENGR 3:
ENGR 2:
FINAL:
PRODUCTION:
Third
Angle
Projection
DIMENSIONS ARE IN INCHES
TOL ON 3 PLACE DECIMALS:  .005
DIMENSIONS ARE IN INCHESTOL ON ANGLES 1°
TOL ON 2 PLACE DECIMAL  .015
NOTE:
MATERIAL:
FINISH:
STAMP:
ASSEMBLY NO: DRAWING NO:
SHEET:
REV:
APPL:
Pro-gard
CBewley
3/31/2009
BARRIER KIT, 2009-2014 FORD EXPEDITION
3B300
1
FREE OF SHARP EDGES
A
V:\All Product Line\Barriers\Expedition\2009\Sub-Assemblies\3B300.iam
REVISION HISTORY
REV SHEET DESCRIPTION AUTHOR DATE
A ALL NEW RELEASE DBELL 9/15/2014
5
4
68
7
3
2
1
11
9
pro-gard.com
800.480.6680 4
FIG. 4
OEM Fasterner OEM Fasterner
OEM Fasterner
OEM Fasterner
4B58EXPD09A
DESCRIPTION
PART NUMBER
QTY
ITEM
LOWER MOUNTING BRACKET - PASSENGER3P664P-A12
LOWER MOUNTING BRACKET - DRIVER3P664D-A13
POLY WING - DRIVER3P721-B
11
POLY WING - PASSENGER3P722-B12
POLY WING - CENTER3P723-B13
UPPER MOUNTING BRACKET - PASSENGER3P653-A
17
UPPER MOUNTING BRACKET - DRIVER3P652-A18
4BHK5809
DESCRIPTION
PART NUMBER
QTY
ITEM
1/4-20 X 7/8 PHIL TRUSS HD MS3X05A175
1/4-20 HEX WHIZ NUT - BLACK
3X16174
1/4-20 X 5/8 CARRIAGE BOLT3X362
11
1/4-20 WHIZ WAHSER HD HEX NUT3X16SZ212
1
1
2
2
3
3
4
4
A A
B B
C C
D D
Products, LLC
7988 Centerpoint Dr., Suite 400
Indianapolis, IN 46256
[phone]
PART DESCRIPTION:
DRAWN BY:
SCALE:
CHECKED BY:
DATE:
APPROVED:
UNLESS OTHERWISE SPECIFIED :
The information contained herein is
proprietary and the property of Pro-gard
Products and may not be reproduced,
disclosed or used for any other purpose other
than a quotation to or an order from
Pro-Gard Products without the specific
written authorization of Pro-gard Products. Computer Path:
SIZE:
A
ENGR 1:
ENGR 3:
ENGR 2:
FINAL:
PRODUCTION:
Third
Angle
Projection
DIMENSIONS ARE IN INCHES
TOL ON 3 PLACE DECIMALS:  .005
DIMENSIONS ARE IN INCHESTOL ON ANGLES 1°
TOL ON 2 PLACE DECIMAL  .015
NOTE:
MATERIAL:
FINISH:
STAMP:
ASSEMBLY NO: DRAWING NO:
SHEET:
REV:
APPL:
Pro-gard
CBewley
3/31/2009
BARRIER KIT, 2009-2014 FORD EXPEDITION
3B300
1
FREE OF SHARP EDGES
A
V:\All Product Line\Barriers\Expedition\2009\Sub-Assemblies\3B300.iam
REVISION HISTORY
REV SHEET DESCRIPTION AUTHOR DATE
A ALL NEW RELEASE DBELL 9/15/2014
5
4
68
7
3
2
1
11
9