Protekt Ae 321 series User manual

EN 795:2012 TYPE B

AE 321

Nr Kat. AE 321 xx

ADJUSTABLE HORIZONTAL

LIFELINE

1437

Working webbing

width 35 mm

Working webbing length

adjuster (tensioner)

Connecting webbing

width 35 mm

Connecting webbing 0,35 m

maximum length of device 30 m

Marking, identity label

Connecting loop Connecting

loop

AE 321 10

AE 321 20

AE 321 30

10 m

20 m

30 m

RL [m]

Model

MIN. 0,7 m

1 kN ± 20%

D E

F G

CEN/TS 16415:2013/B

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0 0 0 0 4 9 3

Wydanie 01/10.05.2019

Connecting lanyard

Structural anchor point

MIN. 2,5 m - MAX. 30 m

0,35 m

2,5 m - 10 m 2,5 m - 10 m2,5 m - 10 m

L L1

Structural anchor point

Length:

in metres:

(10, 20 lub 30)

Data produkcji:

MM/YYYY

Serial number:: XXX XXX

EN 795:2012 / B

ADJUSTABLE

HORIZONTAL

LIFELINE

AE 321

Ref. no. AE 321 xx

1437

Read the manual

before use

CLR

*) NOTE!

Value of parameter “D” [table of

deflections] is applicable only to

lifeline AE 321

and does not apply to

any similar products delivered

by other manufacturers.

L[m] - total length of relaxed webbing AE 321

D[m]* - webbing AE 321 deflection during falling

Z[m] - maximum elongation of

energy absorbing and connecting component + user

height = 5.5m

CLR[m] - required distance = D+Z+1m

Maximum number of users - 3

Use only with personal fall protection equipment in

accordance with EN 354/355; EN 354/353-2

Free space below user and strength of anchor

points in accordance with instruction manual.

direction of

loading of

the device

Structural anchor point Structural anchor point

NEXT INSPECTION

2020

2021

CEN/TS 16415:2013/B

RISK

OF DISPLACEMENT

DEFLECTION

Fall over

edge

1 person - min. 16,50 kN

2 persons - min. 22,00 kN

3 persons - min. 22,00 kN

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1 person - min. 16,50 kN

2 persons - min. 22,00 kN

3 persons - min. 22,00 kN

1 person - min. 16,50 kN

2 persons - min. 22,00 kN

3 persons - min. 22,00 kN

1 person - min. 16,50 kN

2 persons - min. 22,00 kN

3 persons - min. 22,00 kN

1 person - min. 16,50 kN

2 persons - min. 22,00 kN

3 persons - min. 22,00 kN

1 person - min. 16,50 kN

2 persons - min. 22,00 kN

3 persons - min. 22,00 kN

1 person - min. 16,50 kN

2 persons - min. 22,00 kN

3 persons - min. 22,00 kN

1 person - min. 16,50 kN

2 persons - min. 22,00 kN

3 persons - min. 22,00 kN

2,5 m - 5 m > 5 m - 10 m > 10 m - 20 m > 20 m - 30 m

D [m] F [kN] D [m] F [kN] D [m] F [kN] D [m] F [kN]

2 - 3

0,70

0,90

16,50

22,00

1,40

1,70

2,10

1,90

2,40

16,50

22,00

16,50

22,00

16,50

22,00

REMOVAL OF HORIZONTAL LIFELINE AE 321

To remove horizontal lifeline AE 321 pull inner flexible connector on tensioner holder and pull the lever aside, while releasing tension of webbing [G]. Remove the device.MAIN PRINCIPLES OF

USE OF ADJUSTABLE HORIZONTAL LIFELINE AE 321

Horizontal lifeline can be used only by personnel trained in works at a height beforehand. Before each use visually check tensioner mechanism, snap hooks, webbings, seams for any mechanical,

chemical or thermal damages. The assessment must be carried out by a person who will use horizontal lifeline AE 321. After any defect is found or condition of horizontal lifeline raises any doubts

– DO NOT USE IT. When using horizontal lifeline AE 321 it is necessary to keep adequate distance (CLR - Fig.) between working webbing level and ground level. This distance depends on length

of the retracted webbing and is shown in figure [M]. The device holds label [O] to mark date of the next inspection, i.e. date of first use plus 12 months. Do not use the device if inspection is not

valid.

!·Working webbing AE 321 must be tensioned (without slack) between two structural points

using manual force (0.5kN-1.5kN). If the calculated value CLR in a specific point is greater than

free space under the user:

!- use accordingly shorter energy absorbing and connecting component;

!- use fixed fall arrest system with rigid line.

!Before each use of personal fall protection equipment, the component of which is device AE 321,

please check whether all system parts are properly interconnected and cooperate with other

components without any interference, and compliant with valid standards:

!EN 361 - Full body harness;

!EN 354 - Lanyards;

!EN 355 - Energy absorbers;EN 362 - Connectors (Snap hooks)

!EN 795 - Anchor devices

!·Horizontal lifeline can be used only with devices by the manufacturer of horizontal lifeline AE

Horizontal lifelineAE 321 is a component of fall protection equipment. It should be used for works requiring frequent mobility in the horizontal. Horizontal lifeline AE 321 complies with EN 795

Type B (portable anchor points for fall protection equipment). Horizontal lifeline AE 321 provides protection for one, two or three persons.

CONSTRUCTION

Work rope length adjuster (tensioner) is made of galvanized steel [B]. Working webbing made of polyester, of 10 m, 20 m, 30 m in width. [B] Connecting webbing, made of polyester, of 35mm in

width and 0.35m in length [B]

INSTALLATION OF HORIZONTAL LIFELINE ON STRUCTURAL ANCHOR POINTSNOTE!

· Horizontal lifeline AE 321 can be equipped only with certified snap hooks complaint with EN 362.

· Shape of anchoring elements on a structure in attachment points should prevent self-acting disconnection of horizontal lifeline AE 321 – [H], [I], [J].

· Structural anchor points must be located on the same level if possible. Deflection by 15° is allowed. Strength values for attachment points and and deflection values for the system are given in

Table 1.

· For span sections longer than 10m use intermediate points [L] using connectors AZ011 [L1].

· Pay special attention to range of user operation by considering the line deflection or sliding down the line and the related risk of a fall from edge [K].

· Maximum load transferred when operating between the line and the structure are given in table of deflections (below) and in figure [M].

· If horizontal lifeline is a part of a system arresting a user's fall, it must be equipped with an element reducing braking force acting on user to maximum of 6 kN.

ADJUSTING LENGTH OF HORIZONTAL LIFELINE AE 321

Install working webbing correctly in length adjusting and tensioning device [C]. Manually tension working webbing [D]. Tension working webbing with use of tensioner lever to remove webbing

slack (0.5kN-1.5kN) [E]. To prevent accidental loosening of working webbing it is necessary to check the webbing for correct tensioning before use [F].

TABLE 1. REQUIRED STRENGTHS OF ATTACHMENT POINTS (F). SYSTEM DEFLECTION (D)

Instruction manual

DEVICE MARKING (IDENTITY LABEL)

Meaning of marking symbols [N], [O] (a) - device model (type); (b) - name of device; (c) - reference no.; (d) - XX - length in metres: (10, 20 or 30); (e) - month and year of product manufacture; (f)

- product serial number; (g) - number and year of European standard; (h) - CE mark and number of notified body; (i) – not: read manual; (j) – marking of manufacturer or distributor responsible for

controlling manufacturing of the equipment. Date of next inspection [P].

PERIODIC INSPECTIONS

The device should be subject to periodic inspection after at least each 12 months of usage, starting from date of the first use. Periodic inspection can be carried out only by a competent person

with adequate knowledge and trained in periodic inspection of personal fall protection equipment. Conditions of the device use may influence the frequency of periodic inspections which may be

carried out more frequently than after 12 months of usage. All periodic inspections must be recorded in the identity card for the device.

MAXIMUM TIME OF USAGE

The device can be used for 10 years from the manufacturing date.

NOTE: Maximum time of usage depends on intensity and environment of use. If the device is used in heavy conditions, being exposed to frequent contact with water, sharp edges, extreme of

temperatures or exposed to corrosive substances, it may be necessary to withdraw the device after only one use.

WITHDRAWAL FROM USE

The device must be withdrawn from use immediately and destroyed if it has been used to arrest a fall, failed a periodic inspection or there are any doubts concerning its function.

!· Personal fall protection equipment should be used only by personnel trained in this respect.

!· Personal fall protection equipment must not be used by a person with medical condition that

could affect the safety of the equipment user in normal and emergency use.

!· Draw a rescue plan to be implemented during operation whenever necessary.

!· being suspended in personal fall protection equipment (e.g. after arresting a fall) please note

symptoms of suspension trauma.

!· to avoid negative effects of suspension make sure a corresponding rescue action plan is

321:

!- retractable type fall arresters (EN 360),

!- energy absorbers with lanyards (EN 355),

!- guided type fall arresters including a flexible anchor line (EN 353-2).

!·To connect components of the system use connectors compliant with EN 362 only.

!·Horizontal lifeline AE 321 can be used in explosion hazard zones 1, 2, 20, 21 & 22.

!·When using horizontal lifeline AE 321 protect it from contact with oils, acids, solvents, alkali,

open fire, molten metal, sparks (welding, metal cutting) and sharp edges.

!·It is forbidden to make any modifications of horizontal lifeline AE 321.

prepared. It is recommended to use support tapes.

!· It is forbidden to make any alterations or additions to the equipment without the

manufacturer's prior written consent.

!· Any repair shall only be carried out by manufacturer of the equipment or his certified

representative.

!· Personal fall protection equipment shall not be used for any purpose other than intended.

!· before each use make sure that all parts of the fall arresting system cooperate correctly.

Periodically examine connectionsand fitting of components of the equipment to prevent any

accidental loosening or

ESSENTIAL PRINCIPLES FOR USE OF PERSONAL FALL PROTECTION EQUIPMENT

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!disconnection.

!· It is forbidden to use a combination of equipment where function of any one item is affected

by, or interferes with the function of any other.

!· before each use of personal fall protection equipment carry out a detailed inspection to

ensure that the device is operable and operates correctly.

!· In particular, before use inspect all accessible elements of the equipment for any damages,

excessive wear, corrosion, abrasion, cutting or improper function. On individual devices pay

particular attention to:

!· in full body harness, sit harnesses and work positioning devices: buckles, regulating

elements, attachment points (buckles), webbing, seams, belt loops;

!· in energy absorbers: attachment loops, webbing, seams, housing, connectors;

!· in lanyards and textile guides: rope, loops, thimbles, connectors, regulating parts, splices;

!· in lanyards and steel guides: rope, wires, clamps, loops, thimbles, connectors, regulating

parts;

!· in retractable type fall arresters: lanyard or webbing, retractor and locking mechanism for

proper operation, housing, energy absorber, connectors;

!· in guided type fall arresters: body, proper guiding, locking mechanism for proper operation,

rollers, bolts and rivets, connectors, energy absorber; in metal parts (connectors, hooks,

attachment points): load-bearing body, rivets, main pawl, function of locking gear.

!· at least once a year, after every12 months of use, personal protective equipment must be

withdrawn from use to carry out periodic detailed inspection. Periodic inspection may be

carried out by a properly qualified and skilled person. Also periodic inspection may be carried

by manufacturer of the equipment or his authorized representative.

!· in some cases, if the fall protection equipment has a complex design (e.g. fall arresters),

periodic inspections may be carried out by the equipment manufacturer, or his authorized

representative only. After the periodic inspection, date of the next inspection should be

arranged.

!· Regular periodic inspections are essential in respect of the equipment condition and safety

of users which is dependant on the equipment functionality and durability.

!· During periodic inspection it is necessary to check the legibility of all the equipment

markings (identity label of the device.) Do not use the equipment if marking is illegible.

!· it is essential for the user's safety that the product is re-sold outside the original country of

destination the reseller must provide instructions for use, for maintenance, for periodic

inspection and for repair in language of the country where the product is to be used.

!· personal fall protection equipment must be withdrawn from use and discarded immediately

(or other procedures based on instruction manual should be applied) if it has been used to

arrest a fall.

!· full body harness compliant with EN 361 is the only device supporting user's body in fall

arrest systems.

!· fall arrest system can be connected to attachment points (buckles, loops) on full body

harness marked with capital letter “A”

!· Anchor point (device) of the fall protection equipment should have a stable structure and

position so as to prevent a possibility of the load fall and minimize a free fall distance. Anchor

point of the equipment should be located above the user's work station. The shape and

construction of the anchor device/point shall not allow for a self-acting disconnection of the

equipment. Minimal strength of the equipment anchor point should be 12kN. It is

recommended to use certified and marked anchor points of the equipment compliant with EN

795.

!· It is obligatory to verify the free space required under the user at workplace before each

occasion of using the fall protection system, so that, in case of a fall, there is no collision with

the ground or other obstacle in the fall path. The required free space should be determined

on basis of the data given in the instruction manual of the equipment to be used.

!· when using the equipment, pay special attention to risks affecting operation of the

equipment and the user's safety, and in particular to kinks and rope movement on sharp

edges, oscillatory falls, electrical conductivity, any damages such as cuts, abrasions,

corrosion, influence of extreme temperatures, negative influence of environmental factors,

chemical substances.

!· Personal protective equipment must be transported in a package (e.g.: bag made of

moisture-proof textile or foil bag or cases made of steel or plastic) to protect it against

damage or moisture.

!· Personal fall protection equipment should be cleaned without causing adverse effect on

the materials used in the production of the equipment. For textile materials (webbings, ropes)

use agents suitable for delicate fabrics. Rinse thoroughly. Clean energy absorbers using

damp cloth only. Do not immerse energy absorber in water. Wash textile products with water

only. When the equipment becomes wet, either from being in use or after cleaning, allow it to

dry naturally, and keep it away from sources of heat. In metallic products lubricate slightly

some mechanical parts (springs, hinges, pawls, etc.) regularly to ensure their better

operation.

!· Personal protective equipment should be stored loosely packed in well-ventilated rooms,

protected from direct light, UV degradation, dust, sharp edges, extreme temperatures and

aggressive chemical substances.

!· all parts of a fall protection equipment must conform to instruction manuals for the

equipment and standards in force:

!- EN 353-1, EN 353-2, EN 354, EN 355, EN 360 - Fall arrest systems;

!- EN 362 - Connectors

!- EN341, EN1496, EN1497, EN1498 - Rescue equipment

!- EN 361 - Full body harness;

!- EN 813 - Sit harness;

!- EN 358 - Work positioning systems;

!- EN 795 - Anchor devices.

IDENTITY CARD

TECHNICAL INSPECTIONS

SIGNATURE OF

AUTHORIZED

PERSON

DEVICE NUMBER

USER NAME

REFERENCE NO.

DATE OF MANUFACTURE

DATE OF FIRST USE

DATE OF PURCHASE

DATE OF NEXT INSPECTIONDATE

OF INSPECTION

REASONS FOR

INSPECTION OR REPAIR

NOTICED DAMAGES,

COMPLETED REPAIRS, OTHER REMARKS

NAME OF DEVICE

MODEL

It is the responsibility of the user organisation to provide the Identity Card and to fill in the required details. The Identity Card should be filled in before the first usage of the equipment. All

information on fall protection equipment (name, serial no., purchase date and date of first use, name of user, information on repairs and inspections and withdrawal from use) must be provided

in the identity card of the device. The Identity Card should be filled in by a person responsible for fall protection equipment in an organisation. It is forbidden to use personal fall protection

equipment if the Identity Card is not filled in.

PROTEKT ul. Starorudzka 9, 93-403 Łódź , POLAND

Tel. + 48 42 6802083, Fax +48 42 6802093

[email protected] www.protekt.com.pl

European Certificate issued by

CENTRAL INSTITUTE FOR LABOUR PROTECTION

ul. Czerniakowska 16, 00-701 Warsaw, Poland, no. 1437

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Declaration of Conformity EU for this product is delivered with the product.

If needed it is also available at the manufacturer's website: www.protekt.com.pl.

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