Protekt RJ200 User manual

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
BEFORE USE READ THIS MANUAL CAREFULLY
edition: 3/25.02.2019 pl
p.
1

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
BEFORE USE READ THIS MANUAL CAREFULLY
edition: 3/25.02.2019 pl
p.
2
TABLE OF CONTENTS
GENERAL INFORMATION .......................................................................................................................................3
SAFETY INSTRUCTIONS ........................................................................................................................................4
General information ..................................................................................................................................................4
Inspection of products and devices before use ........................................................................................................4
Prohibition against modification of the device ...........................................................................................................4
Obligation to use individual fall protection equipment when installing the device .....................................................4
Inspection of the device after arresting a fall ............................................................................................................5
Additional important information ...............................................................................................................................5
TECHNICAL DATA ...................................................................................................................................................6
Components of the device / configurations ................................................................................................................6
INSTALLATION OF THE DEVICE ............................................................................................................................7
Order of installation ...................................................................................................................................................7
Complete folding .......................................................................................................................................................14
Inspection of the device before use ..........................................................................................................................14
Periodic inspection of the device ..............................................................................................................................15
Work field range when using one device RJ200 .......................................................................................................15
Work field range when using two devices RJ200 .....................................................................................................16
Additional inspection of individual fall protection equipment .....................................................................................16
Notes .........................................................................................................................................................................17
Manufacturer reserves the right to introduce changes to this manual.

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
BEFORE USE READ THIS MANUAL CAREFULLY
edition: 3/25.02.2019 pl
p.
3
GENERAL INFORMATION
The device RJ200 is designed for safe work when loading and unloading of vehicles and levellers.
Anchor point for retractable type fall arrester is at 6.25m and enables operation at 5.00m from the “zero” level and within
a 3.50m radius from the device’s arm rotation axis.
For operation with the device RJ200 it is recommended to use retractable type fall arrester CR240/10m.
Retractable type fall arrester is installed on rotary arm.
User attaches snap hook of retractable type fall arrester to full body harness.
The device RJ200 complies with EN 795:2012 for Class B devices.
The device RJ200 is designed to provide protection against fall from a height only for one person.
The device should be placed in one location. If needed it can be moved to another location of adequate characteristics.

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
BEFORE USE READ THIS MANUAL CAREFULLY
edition: 3/25.02.2019 pl
p.
4
SAFETY INSTRUCTIONS
General information
The device RJ200 is designed to be used only for purposes described in this instruction manual. It is designed to
provide safety when working on a height during loading or unloading of vehicles and levellers.
• The product must not be used to lift or handle any loads.
• Do not modify or replace any components of the devices on your own, as this may affect characteristics of the
device and the user’s safety.
• Be particularly careful when handling the device from one location of its use to another. If any damages to the
product are found, the affected part must be replaced.
• It is necessary to draw a rescue plan for the location where the device is to be used in case if the device RJ200
arrests a fall.
• It is recommended to use an additional line for lowering of snap hook of retractable type fall arrester to avoid
continuous tension of winding spring of the device.
Inspection of products and devices before use
Before installation of the device always check whether all components are complete and in operating condition. Please
check if the elements are not damaged or corroded.
Never use damaged or corroded elements, as this may affect the user’s safety.
Prohibition against modification of the device
Do not replace original elements of the devices for other that are not designed for this device.
Never modify or repair the original elements of the device on your own.
Obligation to use individual fall protection equipment when installing the device
Always use individual fall protection equipment during installation of the product, when risk of a fall from a height is
present. This also applies to working on aerial work platforms (“manlifts”).
UŻYWAJ SZELEK
BEZPIECZEŃSTWA
USE FULL BODY HARNESS

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
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5
Inspection of the device after arresting a fall
When the device RJ200 has been used to arrest a fall, it must be withdrawn from use immediately and inspected by a
competent person. In case of any doubts please contact the manufacturer.
Additional important information
• Before working with use of the device RJ200 always draw a plan of a potential rescue action after arresting a fall.
• Use the device after inspection only.
• Limit the access of unauthorised personnel to working area of the device.
• Before working with use of the device RJ200 please check if all pins and cotters are present and installed correctly.
• Keep location where the device is used clean and tidy.

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
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6
TECHNICAL DATA
Components of the device / configurations
NOTE!!!
1. Refer to methods of use on the following pages.
2. Before use read instruction manual.
BASKET contains:
- RJ200.01.000 – 1 pc
- RJ200.02.000 – 4 pcs
- RJ200.03.000 – 4 pcs
- RJ200.04.000 - 1 pc
- RJ200.07.000 - 8 pcs
- RJ200.08.000 - 1 pc
- RJ200.09.000 - 4 pcs
RJ200 – spare parts price list
Example uses
No. Part (drawing)
number
Quantity
in the set
Part name Method of use
no. 1
Method of use
no. 2
Method of use
no. 3 (with
socket)
Method of use
no. 3B (with
loosen socket)
Method of use
no. 4
Method of use
no. 5 and no. 6
Weight of the
set [kg]
16 RJ200.11.002 1 Płyta (Plate) x 11.900
15 RJ200.11.000 1 Gniazdo boczne
(Side seat)
x x 23.950
14 RJ200.10.000 3 Odważnik betonowy
(Concrete unit weight)
x 3,000.000
13 RJ200.05.000-B Gniazdo tracone x 2.125

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
BEFORE USE READ THIS MANUAL CAREFULLY
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(Housing tube)
12 16 Śruba M12x90 (Bolt) x x
11 16 Podkładka M12
(Washer)
x x
10 ASB500-130 8 Locking pin x x
9 RJ200.09.000 4 Płyta OSB #18 mm
boczna (OSB side
panel)
x x 12.400
8 RJ200.08.000 1 Płyta OSB #18 mm
dolna (OSB bottom
panel)
x x 20.200
7 RJ200.07.000 8 Belka (beam) x x 7.200
6 RJ200.06.000 1 Ramię (Arm) x x x x x x 65.000
5 RJ200.05.000 1 Gniazdo (Socket) x x x x x 76.400
4 RJ200.04.000 1 Pokrywka (Cover) x x 138.000
3 RJ200.03.000 4 Noga (Leg) x x 23.800
2 RJ200.02.000 4 Podpora (Support) x x 1.690
1 RJ200.01.000 1 Podstawa (Base) x x 132.000

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
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8
METHOD OF USE NO. 1
The device RJ200 can be loaded with
any ballast of a total weight of min.
3000kg.
Ballast can be placed (poured) into the
prepared case.
METHOD OF USE NO. 2
The device RJ200 can be loaded by
specially prepared weights with a weight
of 1000kg each.
Place the weights in the case frame
using forklift truck.
NOTE!!! Use at least 3 weights.
Ramię obrotowe Rotary arm
TECHNICAL DATA
Components of the device / configurations
Technical parameters RJ200:
Dimensions:
WEIGHT:
Base - 500.0kg +/- 20.0kg
Socket - 76.4kg
Rotary arm - 65.0kg
Concrete unit weight - 1000.0kg +/- 20.0kg
CONDITIONS OF USE:
Weather conditions: (+50)°C; (-30)°C; humidity.
Static strength: min. 12 kN (in accordance with EN795:2012 Class B).
Number of co-users: 1
MATERIAL:
Powder coated steel

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
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Gniazdo Socket
Balast min. 3000 kg Ballast min. 3000kg
Podstawa Base
Zatrzaśnik AZ011 (sprzedawany
oddzielnie)
Snap hook AZ011 (sold separately)
Osłona urządzenia samohamownego
OS010 (sprzedawana oddzielnie)
Retractable type fall arrester guard
OS010 (sold separately)
Urządzenie samohamowne CR240/10m
(sprzedawane oddzielnie)
Retractable type fall arrester
CR240/10m (sold separately)
Linka do opuszczania zatrzaśnika
urządzenia samohamownego
RJ200.12.000 (sprzedawana oddzielnie)
Line for lowering of snap hook of
retractable type fall arrester
RJ200.12.000 (sold separately)
Odważnik betonowy RJ200.10.000 o
wadze 1000kg (sprzedawany
oddzielnie)
Concrete unit weight RJ200.10.000 with
a weight of 1000kg (sold separately)
UWAGA!!! Należy stosować min. 3
odważniki.
NOTE!!! Use at least 3 weights.
USE:
Loading / unloading of trucks
Inspection works on trucks
Works at a height
NOTE!!!
1. Refer to other methods of use on the following pages.
2. Before use read instruction manual.

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
BEFORE USE READ THIS MANUAL CAREFULLY
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10
USE NO. 3
The device RJ200 can be used as an
anchor point to be embedded in concrete
elements (e.g. columns, attics, etc.).
Socket is embedded in a concrete
structure, and arm can be moved between
sockets.
NOTE!!! Minimum depth for embedding
the socket in concrete is 1.0m.
Ramię obrotowe
Rotary arm
Gniazdo
Socket
Linka do Line for lowering of
Technical parameters RJ200:
Dimensions:
WEIGHT:
Socket - 76.4kg
Rotary arm - 65.0kg
CONDITIONS OF USE:
Weather conditions: (+50)°C; (-
30)°C; humidity.
Static strength: min. 12 kN (in
accordance with EN795:2012
Class B).
Number of co-users: 1
MATERIAL:
Powder coated steel
USE:
Construction works on
construction site or boarding
works
Works at a height
TECHNICAL DATA
Components of the device / configurations
METHOD OF USE NO. 3B
The device RJ200 can be used as an anchor point to be
embedded in concrete elements (e.g. columns, attics, etc.).
Loosen socket is embedded in a concrete structure, while arm
can be moved between sockets. After work is completed the
socket can be poured out with concrete and left in the structure.
NOTE!!! Minimum depth for embedding the socket in concrete
is 1.0m.
Ramię obrotowe
Rotary arm
Gniazdo tracone
Housing tube
Linka do opuszczania
zatrzaśnika urządzenia
samohamownego
RJ200.12.000 (sprzedawana
oddzielnie)
Line for lowering of snap
hook of retractable type fall
arrester RJ200.12.000 (sold
separately)
Technical parameters RJ200:
Dimensions:
WEIGHT:
Loosen socket - 2.1kg
Rotary arm - 65.0kg
CONDITIONS OF USE:
Weather conditions: (+50)°C; (-
30)°C; humidity.
Static strength: min. 12 kN
(in accordance with
EN795:2012 Class B).
Number of co-users: 1
MATERIAL:
Powder coated steel
Plastic
USE:
Construction works on
construction site or boarding
works
Works at a height

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
BEFORE USE READ THIS MANUAL CAREFULLY
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11
opuszczania
zatrzaśnika
urządzenia
samohamownego
RJ200.12.000
(sprzedawana
oddzielnie)
snap hook of
retractable type fall
arrester
RJ200.12.000
(sold separately)
NOTE!!!
1. Refer to other methods
of use on the following
pages.
2. Before use read
instruction manual.

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
BEFORE USE READ THIS MANUAL CAREFULLY
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USE NO. 4
Device RJ200 can be used as an
anchor point for mounting on steel
structures using special side seat and
retaining plate and screws or
threaded rods M16.
Side seat with retaining plate forms a
“clamp” around the steel structure
without interfering with its framework.
TECHNICAL PARAMETERS
RJ200:
DIMENSIONS:
WEIGHT:
Socket - 76.4kg
Rotary arm - 65.0kg
Side seat - 25.0kg
Plate - 12.0kg
CONDITIONS OF USE:
Weather conditions: (+50)°C; (-
30)°C; humidity.
Static strength: min. 12 kN (in
accordance with EN795:2012
Class B).
Number of co-users: 1
MATERIAL:
Powder coated steel
USE:
Construction works on steel
structures, works on façades
based on steel structures
Works at a height
TECHNICAL DATA
Components of the device /
configurations
METHOD OF USE NO. 5
Device RJ200 can be used as an anchor
point for mounting on steel structures
using special side seat and screws or
threaded rods M16.
It is required to prepare bore holes in the
structure.
METHOD OF USE
NO. 6
Device RJ200 can be
used as an anchor
point for mounting on
concrete structures
using special side
seat and mechanical
or chemical anchors
M16.
It is required to
prepare bore holes in
the structure.
TECHNICAL PARAMETERS
RJ200:
DIMENSIONS:
WEIGHT:
Socket - 76.4kg
Rotary arm - 65.0kg
Side seat - 25.0kg
CONDITIONS OF USE:
Weather conditions: (+50)°C; (-
30)°C; humidity.
Static strength: min. 12 kN (in
accordance with EN795:2012
Class B).
Number of co-users: 1
MATERIAL:
Powder coated steel
USE:
Construction works on steel or
reinforced-concrete structures,
works on façades based on steel
or reinforced-concrete structures
Works at a height

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
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Ramię obrotowe Rotary arm
Linka do opuszczania zatrzaśnika urządzenia
samohamownego
RJ200.12.000
(sprzedawana oddzielnie)
Line for lowering of snap hook of retractable type fall
arrester
RJ200.12.000
(sold separately)
Gniazdo Socket
Płyta
RJ200.11.002
(sprzedawana oddzielnie)
Plate
RJ200.11.002
(sold separately)
Gniazdo boczne
RJ200.11.000
(sprzedawane oddzielnie)
Side seat
RJ200.11.000
(sold separately)
NOTE!!!
1. Refer to other methods of
use on the previous pages.
2. Before use read instruction
manual.

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
BEFORE USE READ THIS MANUAL CAREFULLY
edition: 3/25.02.2019 pl
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14
INSTALLATION OF THE DEVICE (Method of use no. 1 and 2)
Order of installation
Before installing the device RJ200 prepare necessary tools as follows:
• Hammer
• Spirit level
• Combination open-end wrenches 19mm (2 pcs.)
List of elements:
12 Śruba M12x90 (Bolt) 16 galvanized
steel
DIN 931 0.090
11 Podkładka M12
(Washer)
16 galvanized
steel
DIN 125-A 0.010
10 Locking pin 8 S235/A2
(steel)
ASB500-130 0.250
9 Płyta OSB #18mm
boczna (OSB side
panel)
4 OSB panel
#18mm
(OSB)
RJ200.09.000 12.400
8 Płyta OSB #18mm
dolna (OSB bottom
panel)
1 OSB panel
#18mm
(OSB)
RJ200.08.000 20.200
7 Belka (Beam) 8 S235 (steel) RJ200.07.000
7.200
6 Ramię (Arm) 1 S235 (steel)
RJ200.06.000
65.000
5 Gniazdo (Socket) 1 S235 (steel)
RJ200.05.000
76.400
4 Pokrywa (Cover) 1 S235 (steel)
RJ200.04.000
138.000
3 Noga (Leg) 4 S235 (steel)
RJ200.03.000
23.800
2 Podpora (Support) 4 S235 (steel)
RJ200.02.000
1.690
1 Podstawa (Base) 1 S235 (steel)
RJ200.01.000
132.000
Nr.
częś.
(Part
No.)
Nazwa części /
zespołu
(Part / Assembly
name)
Sztuk
(pcs).
Materiał
(Material)
Nr rys. / Nr normy
(Drawing No /
Standard No)
Ciężar
[kg]
(Weight)
Uwagi
(Notice)
1. Level base “1” using four supports “2”.
Maximum inclination angle of a surface on which the device can be placed is shown
in figure above.

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
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2. Insert four legs “3” into previously levelled base “1” and lock them with four pins
“10” and push cotters at the end.
3. Using forklift truck place three concrete unit weights (RJ200.10.000) with a
weight of 1000kg each on base “1” or fix beams “7” to four legs “3” with bolts M12
delivered in the set. On base “1” place OSB bottom panel “8” and then four OSB
side panels “9”.
4. Fix socket “5” in cover “4” to marker.
5. Using forklift truck fix cover “4” with previously installed socket “5” on legs “3” and
lock it with four pins “10” and push cotters at the end.
6. Fill the case with ballast with a total weight of min. 3000kg (not applicable if
concrete unit weights are used).
7. Push arm “6” in to socket “5” to marker. To perform this operation use a crane or
other lifting device, e.g. mobile crane. Lift the frame in marked points. Before that
lock possibility of automatic arm rotation by attaching line for lowering of snap hook
of retractable type fall arrester to cover “4”.
Miejsca montażu zawiesi do transportu
pionowego ramienia
Points for installation of slings for lifting of
the arm
WIDOK A VIEW A
WIDOK B VIEW B

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
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INSTALLATION OF THE DEVICE (Method of use no. 3 and 3B)
Order of installation
Before installing the device RJ200 prepare necessary tools as follows:
• Hammer
• Spirit level
• Combination open-end wrenches 19mm (2 pcs.)
List of elements:
3 Gniazdo tracone
(
H
ousing tube
)
1 PVC RJ200.05.000-B 2.125
2
Gniazdo (Socket)
1
S235 (steel)
RJ200.05.000
76.400
1
Ramię (Arm)
1
S235 (steel)
RJ200.06.000
65.000
Nr. częś.
(Part No.)
Nazwa części /
zespołu
(Part / Assembly
name)
Sztuk
(pcs).
Materiał (Material) Nr rys. / Nr
normy
(Drawing No /
Standard No)
Ciężar [kg]
(Weight)
Uwagi
(Notice)
1. Mount socket “2” or loosen socket “3” in “wet concrete”.
Socket mounting depth is min. 1000mm. Minimum requirements for concrete (beam) are
given in the figure.
Plumb the mounted socket. Maximum deviation angle from the vertical cannot exceed 2°.
2. Wait until concrete reaches its required strength. Protect the hole where the socket is
mounted against any contamination.
4. Mount rotary arm “1” in the previously mounted socket “2”.
5. The socket can be used several times by moving the arm between sockets.
6. After all works employing the arm are completed:
- socket “2” can be cut off and poured out with concrete
- loosen socket “3” can be poured out with concrete
Method of use no. 3 Method of use no. 3B
Concrete min. B20

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EN 795:2012 Class B
Reference number:
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INSTALLATION OF THE DEVICE (Method of use no. 4)
Order of installation
Before installing the device RJ200 prepare necessary tools as follows:
• Hammer
• Spirit level
• Set of combination open-end wrenches
List of elements:
4
Płyta (Plate)
1
S235 (steel)
RJ200.11.002
11.900
3 Gniazdo boczne
(Side seat)
1 S235 (steel) RJ200.11.000 25.380
2
Gniazdo (Socket)
1
S235 (steel)
RJ200.05.000
76.400
1
Ramię (Arm)
1
S235
(steel)
RJ200.06.000
65.000
Nr.
częś.
(Part
No.)
Nazwa części /
zespołu
(Part / Assembly
name)
Sztuk
(pcs).
Materiał (Material) Nr rys. / Nr normy
(Drawing No /
Standard No)
Ciężar [kg]
(Weight)
Uwagi
(Notice)
1. Fix side seat “3” on column using plate “4” on vertical column (use it as a clamp).
Minimum requirements for column are given in the figure.
Plumb the mounted socket. Maximum deviation angle from the vertical cannot exceed 2°.
2. Mount rotary arm “1” in the previously mounted socket “3”.
3. The socket can be used several times by moving the arm between sockets.
Method of use no. 4
-6 szt. pręt gwintowany M16 kl. 8.8 ocynk.
- 12 szt. podkładka 17
ocynk.
- 12 szt. nakrętka samoham. M16 kl. 8
ocynk.
- 6 pcs. threaded rod M16 cl. 8.8
galvanized
- 12 pcs. washer 17
galvanized
- 12 pcs. self-locking nut M16 cl. 8
galvanized

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EN 795:2012 Class B
Reference number:
RJ200
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INSTALLATION OF THE DEVICE (Method of use no. 5 and 6)
Order of installation
Before installing the device RJ200 prepare necessary tools as follows:
• Hammer
• Spirit level
• Set of combination open-end wrenches
• Hammer drill (for mounting in concrete)
• Masonry drill Ø18mm (for fixing of chemical anchors in concrete)
• Masonry drill Ø16mm (for fixing of mechanical anchors in concrete)
List of elements:
3 Gniazdo boczne
(Side seat)
1 S235 (steel) RJ200.11.000 25.380
2
Gniazdo (Socket)
1
S235 (steel)
RJ200.05.000
76.400
1
Ramię (Arm)
1
S235 (steel)
RJ200.06.000
65.000
Nr.
częś.
(Part
No.)
Nazwa części /
zespołu
(Part / Assembly
name)
Sztuk
(pcs).
Materiał
(Material)
Nr rys. / Nr
normy
(Drawing No /
Standard No)
Ciężar [kg]
(Weight)
Uwagi
(Notice)
1. Fix side seat “3” on column. Minimum requirements for column are given in the figure.
Plumb the mounted socket. Maximum deviation angle from the vertical cannot exceed
2°.
2. Mount rotary arm “1” in the previously mounted socket “3”.
3. The socket can be used several times by moving the arm between sockets.
4. After all works employing the arm are completed the socket can be removed or left for
further use.
Method of use no. 5 and 6
Min. Min.
Beton min. B20 Concrete min. B20
- 6 szt. śruba M16 kl. 8.8 ocynk.
- 12 szt. podkładka 17
ocynk.
- 6 szt. nakrętka samoham. M16 kl. 8 ocynk.
- 6 pcs. bolt M16 cl. 8.8 galvanized
- 12 pcs. washer 17
galvanized
- 6 pcs. self-locking nut M16 cl. 8 galvanized
- 6 szt. kotwa mechaniczna lub chemiczna
M16 ocynk.
- 6 szt. podkładka 17 ocynk.
- 6 szt. nakrętka samoham. M16 kl. 8 ocynk.
- 6 pcs. mechanical or chemical anchor M16
galvanized
- 6 pcs. washer 17 galvanized
- 6 pcs. self-locking nut M16 cl. 8 galvanized

DAVIT INSTRUCTION MANUAL
EN 795:2012 Class B
Reference number:
RJ200
BEFORE USE READ THIS MANUAL CAREFULLY
edition: 3/25.02.2019 pl
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Complete folding
Inspection of the device before use
Before each use of the device carry out its visual inspection
• Make sure that there are no cracks or deformations on the device
• Make sure that the device can rotate
• Make sure that the device is upright
• Check function of the lock gear of retractable type fall arrester
• Check depth of mounting of elements to markers

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EN 795:2012 Class B
Reference number:
RJ200
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Periodic inspection of the device
According to EN 365 it is recommended to perform periodic inspections of the device RJ200. Periodic
inspection should be carried out by a service point authorized by the manufacturer. Periodic inspection (min.
once a year) should be carried out by a competent person or a service point authorised by the manufacturer.
In case of any doubts please contact the manufacturer. Inspection activities:
• • Inspection of weld seams, deformations, cracks
• • Inspection of retractable type fall arrester
• • Inspection of bolts, pins, cotters
• • Quality assessment of surfaces, corrosion centres
Work field range when using one device RJ200
Place base of the device within 100mm from the site where works are performed.
Użytkownik User
Linka urządzenia samohamownego Line of retractable type fall arrester
Ramię urządzenia Arm of device
Podstawa urządzenia Base of device
Dimensions are given in millimetres [mm].
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