Rollplay FLEX KART XL PEDAL Assembly instructions

Owner’s Manual and Assembly Instructions
Model #: W403
Read and understand the entire manual before assembly and operation. The vehicle must be
assembled by an adult who has read and understands the instructions.
Made in China.
Styles and colors may vary. Do not return your product to the store.
Contact Rollplay Customer Service with questions. Call 1-888-982-9309 for assistance and
replacement parts.
IMPORTANT: Save this manual with your sales
receipt.
25701716 04/22

Introduction
Thank you for purchasing this Rollplay vehicle. We hope the rider enjoys
it for miles to come. Please read this instruction guide carefully before
assembling and operating the vehicle.
Please contact Rollplay Customer Service with any questions. Have your
model number and serial number ready before calling. Please provide proof
of purchase.
Hours: 8 AM - 5 PM EST, Monday - Friday
Phone: [phone]
Email: [email protected]
Web: www.rollplay.com
For a list of available replacement parts, please visit www.rollplay.com.
WE REQUIRE PROOF OF PURCHASE. Please save your sales receipt
and register your product at www.rollplay.com.
Specifications:
AGE 4 years and up
MAX WEIGHT 50 kg (110 lb)
PRODUCT SIZE 99.5 x 66.5 x 62 cm (39.2 x 26.2 x 24.4 in)

IMPORTANT!
DO NOT RETURN YOUR PRODUCT TO THE STORE.
CONTACT ROLLPLAY WITH QUESTIONS.
Read this entire manual prior to
assembly to ensure safe operation of
the vehicle.
• Before using the vehicle, the rider must understand the vehicle controls and safety
issues.
• It is the responsibility of the adult to educate the child and to determine if the child is
capable of understanding the vehicle controls.
• An adult must ALWAYS directly supervise the use of this vehicle.
• NEVER leave a child unsupervised in the vehicle.
WARNING: ADULT SUPERVISION
REQUIRED
E-mail Customer Service if you need assistance or replacement parts.
Please have your model number and serial number ready before calling.
Keep your sales receipt and register your product
at www.rollplay.com, as we require proof of purchase.
[email protected]
1-888-982-9309

Safety 5
Parts 6
Unfolding the Frame 7
Drive Wheel Assembly 8
Driven Wheel Assembly 9
Wheel Cover Assembly 10
Seat Assembly and Adjustment 11
Operating the Vehicle 12
Folding 13
General Care 14
Troubleshooting Guide 14
Warranty 15
Product Registration 16
Table of Contents
4

Safety 5
WARNING: SAFETY RIDING RULES
The user must follow all safety rules and guidelines,
or serious injury or death may occur.
NEVER LEAVE CHILD UNATTENDED. ALWAYS keep child in view when
child is on the vehicle. Direct adult supervision is REQUIRED.
• ALWAYS use common sense and safe practices when using the vehicle.
The user must be at least 4 years old and weigh no more than 50 kg (110
lbs.).
• This product contains small parts that are for adult assembly only.
Keep small children away when assembling. Remove and dispose of all
protective material and plastic bags before assembly.
• Only sit on the seat of the vehicle.
• Do not allow more than one rider.
• Do not overload the vehicle. Do not remove the weight restriction decals.
• Do not tow the vehicle with another vehicle or similar device.
• Keep body parts, such as hands, legs, hair and clothing away from
moving parts. Moving parts can cause serious injury.
• ALWAYS wear shoes while using the vehicle.
• NEVER operate near roadways or motor vehicles.
• Do not operate near drop-offs, such as steps, steep inclines or hills.
Operate on relatively level ground.
• Do not operate near water, swimming pools or other bodies of water.
• Do not operate in dangerous weather conditions such as rain or snow.
• Do not operate near loose dirt, mud, sand or fine gravel.
• Always use the vehicle in a safe, secure environment with adult
supervision.

Parts
6
1. Manual
2. Steering Wheel
3. Seat
4. Vehicle Body
5. Driven Wheels (x3)
6. Drive Wheel
7. Wheel Covers (x4)
8. Wrench (x1)
Not Included:
Phillips screwdriver
1
5
7
6
7
7
5
7
5
8
4
23

A
B
2
1
3
Unfolding the Frame 7
Click
A. Lift up front of the kart, press both the round button  and the
rectangular button  at the same time.
B. While pressing both buttons, lift up on the steering column  until it
“clicks” into place.

Drive Wheel Assembly
8
A
B
1
2
3
5
4
6
A. Remove the nut and washer on the axle with the wrench provided. Set
aside for later use.
B. Slide the drive wheel onto the axle as shown then insert the washer and
tighten the nut.
Note: The drive wheel has a square axle hole while the driven wheels have
a round one, to match with the ends of the axles.

Driven Wheel Assembly 9
1
2
3
4
5
6
For each driven wheel:
A. Remove the nut and small washer on the axle with the wrench provided.
Leave the large washer on the axle.
B. Slide the wheel onto the axle as shown then insert the washer and
tighten the nut.
Note: The drie wheel has a square axle hole while the driven wheels have
a round one, to match with the ends of the axles.

A. Align the tabs on the wheel cover to slots on the wheel and press it into
place.
B. Repeat to install other wheel covers.
Wheel Cover Assembly
10

Pull the spring-operated seat release knob  outwards, align the clamping
hook at the bottom of the seat with the seat slide chute .
Push the seat onto the chute and then release the seat release knob. 
Continue pushing seat toward back until you hear the first “click”. This
indicates the seat is locked in the front position.
Pull the seat release knob  outwards and continue to push the seat
backward until you hear a second “click”. This indicates the seat is locked
in the rear position.
The front and rear positions can be adjusted easily as needed.
Seat Installation and Adjustment 11
2
2
1
Click

The pedal can be used to move the vehicle forward and backward as
shown. Push the pedal in the desired direction to operate the vehicle.
Forward Backward
Operating the Vehicle
12

3
AB
2
1
A. Lift up front of the kart, press both the round button  and the
rectangular button  at the same time.
B. While pressing both buttons, fold the steering column  down. You will
hear a “click” sound to indicate the steering column is locked into the
folded position.
Click
Folding 13

• Regularly inspect all vehicle parts to ensure they are in good working
condition.
• Remove any damaged parts and immediately contact Customer Service.
• See Page 2 for more information.
• DO NOT operate the vehicle if there are any damaged parts.
• Store the vehicle indoors or use a tarp to cover it. Keep away from
stoves, heaters, or other sources of heat.
General Care
14
Troubleshooting Guide
Problem Potential Cause Solution
Foot pedal is
stuck
Drive chain is
stuck
Completely read through the manual
and troubleshooting guide, then call
Customer Service for assistance
Idle pedaling Drive chain falls
off

• One-year limited warranty from the date of purchase with proof of
purchase from a Rollplay certified retailer.
• This one-year limited warranty covers the ride-on vehicle against defects
in materials and workmanship to the original purchaser. Proof of
purchase receipt from a Rollplay certified retailer is required.
• This warranty covers normal use and does not cover the Rollplay
vehicle if deemed damaged by unreasonable use, modification, neglect,
accident, abuse, misuse, improper service or other causes not arising
out of defects in materials or workmanship. Evidence of any attempt at
customer repair will void this warranty.
• This warranty does not cover, and is not intended to exclude any liability
on the part of Rollplay, whether under this warranty or implied by law
for any indirect or consequential damages for breach of warranty. Some
states may not allow the exclusion or limitation, so this limitation may not
apply to you.
Should you need service or assistance with your vehicle during the warranty
period:
• Please do not return vehicle to the store.
• Consult the troubleshooting guide in this manual and online at
www.rollplay.com
or
• Call Rollplay Customer Service at 1-888-982-9309.
Note: This warranty gives you specific legal rights. You may also have other
rights that may vary from state to state.
Please save your original sales receipt.
Warranty 15

Fill out the form below and mail it to:
Rollplay Products
1801 Commerce Dr.
Piqua, OH 45356
OR fill out the form online at www.rollplay.com.
We will use the information provided only for your warranty. We will not sell,
rent or share your personal information.
First Name: ______________________ Last Name: ______________________ Title: _______
Address: _____________________________________________________________________
City: ____________________________ State: ___________ Zip Code: ___________________
Email: _____________________________________ Phone: ___________________________
Date of Purchase: ________________________
The following product information is on the cover of the owner’s manual.
Product Name: _________________________ Model Number: __________________________
Serial Number: _________________________ Place of Purchase: _______________________
Questions or comments? Contact us at www.rollplay.com or 1-888-982-9309
Product Registration
Product Registration
16